A new wire spraying device

Abstract

The utility model discloses a novel wire rod on -line spraying device relates to wire rod processing technical field, the utility model discloses a two pipelines and install the fixed base of wire rod roller frame both sides, the fixed base is personally experienced sth, and the installation edge is the horizontal edge structure, is equipped with the roller frame connecting mouth on the installation edge, and the installation edge is fixed in the vertical board in -side through the fastener and strip -shaped mouth, the vertical board top end is fixed with the lower support, and the upper support is fixed on the lower support top through the bolt, and the upper support top surface and the lower support bottom all are equipped with arc -shaped mouth. The utility model discloses install the spraying device on the roller way, realize before the increase water -soluble rust -proof oil spraying device in the collection volume, reduce the wire rod surface temperature, improve the scratch of wire rod and the collection volume bucket, the core frame when the collection volume, and the rust -proof oil on the wire rod surface can reduce the friction between the coil, reduce the wire rod surface scratch, promote the surface quality of wire rod, improve the number of explosion of drawing flaw detection, promote the production efficiency.

Description

Technical Field

[0001] This utility model belongs to the field of wire processing technology, and in particular relates to a novel online wire coating device. Background Technology

[0002] Before being transported to the coiling drum via the Stellmore cooling line, some wire rods are typically collected at around 600°C. The high temperature during wire rod collection results in low surface hardness, making it prone to defects during the coiling process. For some steel grades, these defects may exceed the detection limits during customer drawing and flaw detection, causing the customer's drawing line to stop to grind the detected defects, thus affecting the customer's production efficiency.

[0003] If it is necessary to improve the surface quality of wire rod after rolling and reduce the number of shutdowns due to excessive drawing flaw detection, but the surface temperature of wire rod after rolling is high and the hardness is low, it is difficult to improve the surface quality of wire rod. This is especially true for the production of steel grades with high surface quality requirements such as spring steel and cold heading steel, and there is an urgent need to improve this situation.

[0004] Traditional wire cooling methods, which involve air cooling after unwinding and then winding, have the following drawbacks:

[0005] (1) The air cooling speed is slow, and the temperature of the steel is high after it leaves the heat insulation cover, which makes it easy for the surface of the coil to be damaged by impact.

[0006] (2) If the temperature of the steel coil is high, the waiting time of the subsequent processes needs to be extended, the wire coil running route needs to be increased, and the cooling time needs to be increased. Otherwise, the subsequent processes cannot be carried out due to the high temperature, which will affect the production efficiency.

[0007] (3) Cooling fans are required to cool the coils after the winding process, resulting in low cooling efficiency. Summary of the Invention

[0008] The purpose of this invention is to provide a novel online wire coating device. By installing a coating device on the roller conveyor, a water-soluble anti-rust oil coating device is added before winding, which reduces the surface temperature of the wire, improves the abrasion between the wire and the winding drum and core frame during winding, and the anti-rust oil on the surface of the wire can reduce the friction between the coils, reduce the abrasion on the wire surface, improve the surface quality of the wire, reduce the number of blowouts in the drawing flaw detection, and improve production efficiency.

[0009] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0010] This utility model is a novel online coating device for wire, comprising two pipelines and fixed seats installed on both sides of the wire roller frame;

[0011] The mounting base includes a vertical plate and a mounting edge;

[0012] The vertical plate is provided with a set of strip-shaped openings, the mounting edge is a horizontal edge structure, the mounting edge is provided with a roller frame connection port, and the mounting edge is fixed to the inner side of the vertical plate by fasteners and strip-shaped openings;

[0013] The top of the vertical plate is fixed with a lower support, and the top of the lower support is fixed with an upper support by bolts. The top surface of the upper support and the bottom surface of the lower support are both provided with arc-shaped openings. A pipe clamping opening is formed between the opposite arc-shaped openings on the upper support and the lower support. Both ends of the pipeline are fixed in the pipe clamping openings on the same side of the two fixed seats.

[0014] One end of the pipeline is sealed, and the other end of the pipeline is equipped with a quick-connect fitting. Compressed gas and water-soluble rust-preventive oil are respectively introduced into the quick-connect fittings on the two pipelines.

[0015] The pipeline is provided with several branch interfaces on its periphery. The several branch interfaces on the two pipelines correspond to each other and are arranged opposite each other. A three-way flow valve is provided between two opposite branch interfaces on the two pipelines, and the outlet end of the three-way flow valve faces downward.

[0016] The outlet end of the three-way flow valve is connected to a spray head or is connected to a spray head via a Z-shaped connecting pipe.

[0017] Furthermore, it also includes a storage tank containing water-soluble rust-preventive oil and water. A pump body is fixed to the outside of the storage tank. The inlet end of the pump body is connected to the lower part of the storage tank through a suction pipe. A filter head is provided at the bottom end of the suction pipe. The outlet of the pump body is connected to a quick-connect fitting of a pipeline through a pipe body.

[0018] Furthermore, it also includes a gas cylinder, with a compressed air pipe provided between the gas cylinder and a quick-connect fitting of another pipeline.

[0019] Furthermore, the fastener includes a set of threaded rods and an outer washer. The two threaded rods are disposed on the outer side of the mounting edge. The two threaded rods pass through two strip-shaped openings and are threadedly connected to nuts. The outer washer is fitted on the two threaded rods and is located between the nuts and the vertical plate.

[0020] Furthermore, an inner plate is provided on the outer side of the mounting edge, and the threaded rod is provided on the outer side of both ends of the inner plate. The inner plate and the outer pad are respectively attached to the inner and outer sides of the vertical plate.

[0021] Furthermore, both ends of the lower support and the upper support are provided with lugs, and the bolts are provided on the lugs of the upper support and the lower support.

[0022] This utility model has the following beneficial effects:

[0023] 1. This utility model achieves the addition of a water-soluble anti-rust oil spraying device before winding by installing a spraying device on the roller conveyor, thereby reducing the surface temperature of the wire, improving the abrasion between the wire and the winding drum and core frame during winding, and reducing the friction between the wire and the coils by installing the anti-rust oil on the surface of the wire, reducing the abrasion on the surface of the wire, improving the surface quality of the wire, reducing the number of blowouts in the drawing flaw detection, and improving production efficiency.

[0024] 2. This utility model uses a fixed base for connection with the roller frame and has lifting and adjustment capabilities, which can be installed adaptably according to the depth and width of the roller frame. It also facilitates the installation of two pipelines. Through the design of the Z-shaped connecting pipe, the angle between the spray head and the pipeline can be adjusted, making it suitable for use with roller conveyors of different widths and roller frames of different specifications. This improves the scope of application and facilitates the transformation of existing production lines.

[0025] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0026] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0027] Figure 1 This is a schematic diagram of the structure of a novel online wire coating device according to the present invention;

[0028] Figure 2 This is a schematic diagram of the liquid storage tank;

[0029] The attached diagram lists the components represented by each number as follows:

[0030] 1-Fixed base, 2-Pipeline, 3-Storage tank, 101-Vertical plate, 102-Mounting edge, 103-Strip opening, 104-Roller frame connection port, 105-Lower support, 106-Upper support, 107-Arc-shaped opening, 108-Threaded rod, 109-Outer pad, 110-Nut, 111-Inner plate, 112-Support lug, 201-Sealing, 202-Quick connector, 203-Diverter, 204-Three-way flow valve, 205-Spray head, 206-Z-type connecting pipe, 301-Pump body, 302-Liquid extraction pipe, 303-Filter head. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0032] Please see Figure 1-2 As shown, this utility model is a novel online coating device for wire, including two pipelines 2 and fixed seats 1 installed on both sides of the wire roller frame;

[0033] The mounting base 1 includes a vertical plate 101 and a mounting edge 102;

[0034] The vertical plate 101 is provided with a set of strip openings 103, the mounting edge 102 is a horizontal edge structure, the mounting edge 102 is provided with a roller frame connection port 104, and the mounting edge 102 is fixed to the inner side of the vertical plate 101 by fasteners and strip openings 103;

[0035] A lower support 105 is fixed to the top of the vertical plate 101. An upper support 106 is fixed to the top of the lower support 105 by bolts. Both the top surface of the upper support 106 and the bottom surface of the lower support 105 are provided with arc-shaped openings 107. A pipe clamping opening is formed between the corresponding arc-shaped openings 107 on the upper support 106 and the lower support 105. Both ends of the pipe 2 are fixed in the pipe clamping openings on the same side of the two fixed seats 1.

[0036] One end of the pipeline 2 is provided with a seal 201, and the other end of the pipeline 2 is provided with a quick connector 202. Compressed gas and water-soluble rust-preventive oil are respectively introduced into the quick connectors 202 on the two pipelines 2.

[0037] Several branch interfaces 203 are provided on the sides of the two pipes 2. The several branch interfaces 203 on the two pipes 2 correspond to each other and are arranged opposite each other. A three-way flow valve 204 is provided between two opposite branch interfaces 203 on the two pipes 2. The outlet end of the three-way flow valve 204 faces downward.

[0038] The outlet end of the three-way flow valve 204 is connected to a spray head 205 or is connected to a spray head 205 through a Z-type connecting pipe 206.

[0039] Among them, such as Figure 2 As shown, it also includes a storage tank 3, which contains water-soluble anti-rust oil and water. A pump body 301 is fixed on the outside of the storage tank 3. The inlet end of the pump body 301 is connected to the lower part of the storage tank 3 through a suction pipe 302. A filter head 303 is provided at the bottom end of the suction pipe 302. The outlet of the pump body 301 is connected to a quick connector 202 of a pipeline 2 through a pipe body.

[0040] It also includes a gas cylinder, and a compressed air pipe is provided between the gas cylinder and the quick-connect fitting 202 of another pipeline 2.

[0041] Among them, such as Figure 1 As shown, the fastener includes a set of threaded rods 108 and an outer washer 109. The two threaded rods 108 are located on the outside of the mounting edge 102. The two threaded rods 108 pass through two strip openings 103 and are threadedly connected to nuts 110. The outer washer 109 is fitted on the two threaded rods 108 and is located between the nuts 110 and the vertical plate 101.

[0042] Among them, such as Figure 1 As shown, an inner plate 111 is provided on the outer side of the mounting edge 102, and a threaded rod 108 is provided on the outer side of both ends of the inner plate 111. The inner plate 111 and the outer pad 109 are respectively attached to the inner and outer sides of the vertical plate 101.

[0043] Among them, such as Figure 1 As shown, both ends of the lower support 105 and the upper support 106 are provided with lugs 112, and bolts are installed on the lugs 112 of the upper support 106 and the lower support 105.

[0044] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0045] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A novel online wire coating device, characterized in that: It includes two pipes (2) and fixed seats (1) installed on both sides of the wire roller frame; The fixing base (1) includes a vertical plate (101) and a mounting edge (102); The vertical plate (101) is provided with a set of strip openings (103), the mounting edge (102) is a horizontal edge structure, the mounting edge (102) is provided with a roller frame connection port (104), and the mounting edge (102) is fixed to the inside of the vertical plate (101) by fasteners and strip openings (103); The top of the vertical plate (101) is fixed with a lower support (105), and the top of the lower support (105) is fixed with an upper support (106) by bolts. The top surface of the upper support (106) and the bottom surface of the lower support (105) are both provided with arc-shaped openings (107). A clamping opening is formed between the opposing arc-shaped openings (107) on the upper support (106) and the lower support (105). Both ends of the pipeline (2) are fixed in the clamping openings on the same side of the two fixed seats (1). One end of the pipeline (2) is provided with a seal (201), and the other end of the pipeline (2) is provided with a quick connector (202). Compressed gas and water-soluble rust-preventive oil are respectively introduced into the quick connectors (202) on the two pipelines (2); The pipe (2) has several branch interfaces (203) on its periphery. The several branch interfaces (203) on the two pipes (2) are arranged in a one-to-one correspondence and opposite arrangement. A three-way flow valve (204) is provided between two opposite branch interfaces (203) on the two pipes (2). The outlet end of the three-way flow valve (204) faces downward. The outlet end of the three-way flow valve (204) is connected to a spray head (205) or is connected to a spray head (205) through a Z-type connecting pipe (206).

2. The novel online wire coating device according to claim 1, characterized in that, It also includes a storage tank (3), which contains water-soluble rust-preventive oil and water. A pump body (301) is fixed on the outside of the storage tank (3). The inlet end of the pump body (301) is connected to the lower part of the storage tank (3) through a suction pipe (302). A filter head (303) is provided at the bottom end of the suction pipe (302). The outlet of the pump body (301) is connected to a quick connector (202) of a pipeline (2) through a pipe body.

3. The novel online wire coating device according to claim 1, characterized in that, It also includes a gas cylinder, and a compressed air pipe is provided between the gas cylinder and the quick-connect fitting (202) of another pipeline (2).

4. The novel online wire coating device according to claim 1, characterized in that, The fastener includes a set of threaded rods (108) and an outer washer (109). The two threaded rods (108) are disposed on the outside of the mounting edge (102). The two threaded rods (108) pass through two strip openings (103) and are threadedly connected to nuts (110). The outer washer (109) is fitted on the two threaded rods (108) and is located between the nuts (110) and the vertical plate (101).

5. A novel online wire coating device according to claim 4, characterized in that, An inner plate (111) is provided on the outer side of the mounting edge (102), and the threaded rod (108) is provided on the outer side of both ends of the inner plate (111). The inner plate (111) and the outer pad (109) are respectively attached to the inner and outer sides of the vertical plate (101).

6. The novel online wire coating device according to claim 1, characterized in that, Both ends of the lower support (105) and the upper support (106) are provided with lugs (112), and the bolts are provided on the lugs (112) of the upper support (106) and the lower support (105).

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