Router housing coating dip dyeing apparatus

Abstract

The utility model discloses a router shell coating dip-dyeing equipment relates to router production equipment technical field, including, its including dip-dyeing groove, dip-dyeing groove includes main groove body and vice groove body, the circulation pipe is passed through in the intercommunication of main groove body and vice groove body, the bottom of main groove body is provided with circulation pump, the output of circulation pump is provided with input pipe, and input pipe is passed through with vice groove body intercommunication, material moving unit, it includes elevating dip-dyeing subassembly and is used for clamping material's clamping subassembly, the utility model router shell coating dip-dyeing equipment passes through setting circulation dip-dyeing unit, utilizes circulation pump and stirring oar and makes dip-dyeing liquid constantly circulate and stirs, effectively prevented the dip-dyeing liquid deposition and concentration uneven problem, guaranteed the coating effect of router shell even, quality stability. Meanwhile, the filter screen in main groove body can filter the impurity in dip-dyeing liquid, avoids the impurity repeatedly using influence coating quality, prolongs the service life of dip-dyeing liquid, and reduces production cost.

Description

Technical Field

[0001] This utility model relates to the technical field of router manufacturing equipment, specifically a router shell coating impregnation equipment. Background Technology

[0002] With the rapid development of network technology, the market demand for routers, as key network connection devices, is constantly growing. To improve the appearance, durability, and protective performance of routers, the router casing is usually coated, and dip coating is a common and effective coating process.

[0003] Currently, while some companies have adopted dyeing equipment to assist in processing, existing equipment still has many shortcomings. For example, the dyeing solution is prone to sedimentation and uneven concentration during use, which affects the coating effect on the router casing. Furthermore, the equipment's design for material movement and clamping is not ideal, requiring manual clamping of the router casing onto fixtures, making it difficult to achieve ideal dyeing efficiency and quality. In addition, some equipment lacks effective filtration and circulation systems, leading to the repeated use of impurities in the dyeing solution, which not only affects coating quality but also shortens the lifespan of the dyeing solution and increases production costs. Utility Model Content

[0004] To address the shortcomings mentioned in the background art, the purpose of this utility model is to provide a router shell coating impregnation device to solve problems such as impregnation liquid sedimentation, uneven concentration, unreasonable material movement and clamping, and lack of an effective filtration and circulation system in the prior art.

[0005] The objective of this utility model can be achieved through the following technical solutions:

[0006] A router casing coating impregnation device includes: a circulating impregnation unit comprising an impregnation tank, the impregnation tank comprising a main tank and a secondary tank, the main tank and the secondary tank being connected by a circulation pipe, a circulation pump being provided at the bottom of the main tank, an input pipe being provided at the output end of the circulation pump, the input pipe being connected to the secondary tank; and a material moving unit comprising a lifting impregnation assembly and a clamping assembly for clamping the material.

[0007] More preferably, a filter screen is provided inside the main tank, which divides the internal space of the main tank into upper and lower parts. The input end of the circulation pump is connected to the lower part of the main tank, and the output end of the circulation pipe is connected to the upper part of the main tank.

[0008] More preferably, the sub-tank is equipped with a stirring paddle that rotates inside, and a rotary motor is fixedly installed at the bottom of the sub-tank. The output end of the rotary motor passes through the tank wall of the sub-tank and is connected to the stirring paddle for transmission.

[0009] More preferably, the lifting and dyeing assembly includes a gantry frame and material plates symmetrically arranged on the sub-tank. Screws and guide rods are symmetrically installed on the material plates. Both the screws and guide rods are arranged laterally. The screws are rotatably connected to the material plates, and the guide rods are fixedly connected to the material plates.

[0010] More preferably, one end of the gantry frame is slidably connected to the guide rod, and the other end of the gantry frame is threadedly connected to the screw. A hydraulic rod is provided on the gantry frame, and the hydraulic rod is used to provide downward pressure to the clamping assembly.

[0011] More preferably, a drive motor is fixedly mounted on the material plate, and the drive motor is used to drive the screw to rotate.

[0012] More preferably, the clamping assembly includes a movable plate fixedly installed at the output end of the hydraulic rod, a plurality of connecting rods are provided at the bottom of the movable plate, a limiting plate is fixedly connected to the bottom of the connecting rods, a sliding groove is provided at the top of the limiting plate, and sliders are symmetrically slidably connected inside the sliding groove.

[0013] More preferably, the clamping assembly further includes an electric push rod fixedly mounted on the movable plate, a collar is slidably sleeved on the outer surface of the connecting rod, a connecting rod is symmetrically rotatably connected to the bottom of the collar, one end of the connecting rod is rotatably connected to the slider, a bracket is fixedly connected between adjacent collars, and the output end of the electric push rod is fixedly connected to any bracket. The electric push rod is used to drive the collar to slide on the connecting rod, and then drive the slider to slide in the groove through the connecting rod.

[0014] The beneficial effects of this utility model are:

[0015] 1. This utility model, by setting up a circulating dyeing unit, uses a circulating pump and a stirring paddle to continuously circulate and stir the dyeing solution, effectively preventing the problems of sedimentation and uneven concentration of the dyeing solution, ensuring that the coating effect of the router shell is uniform and the quality is stable. At the same time, the filter screen in the main tank can filter impurities in the dyeing solution, avoiding the repeated use of impurities that affect the coating quality, extending the service life of the dyeing solution, and reducing production costs.

[0016] 2. The clamping assembly of this utility model can quickly and stably clamp and release multiple materials through the linkage of electric push rod, collar, connecting rod and slider, which improves the dyeing efficiency and quality and reduces the error of manual operation. Attached Figure Description

[0017] The present invention will be further described below with reference to the accompanying drawings.

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a cross-sectional view of the cyclic dyeing unit structure in this utility model;

[0020] Figure 3 This is a schematic diagram of the lifting and dyeing assembly structure in this utility model;

[0021] Figure 4 This is a schematic diagram of the clamping component structure in this utility model;

[0022] Figure 5 This is a partial structural diagram of the clamping component in this utility model.

[0023] In the picture:

[0024] 100. Circulating dyeing unit; 101. Dyeing tank; 101a. Main tank; 101b. Secondary tank; 102. Circulation pipe; 103. Circulation pump; 104. Input pipe; 105. Filter screen; 106. Agitator; 107. Rotary motor;

[0025] 200. Material moving unit; 201. Lifting and dyeing assembly; 201a. Gantry frame; 201b. Material plate; 201c. Screw; 201d. Guide rod; 201e. Drive motor; 202. Clamping assembly; 202a. Movable plate; 202b. Connecting rod; 202c. Limiting plate; 202d. Slide groove; 202e. Slider; 202f. Electric push rod; 202g. Collar; 202h. Connecting rod; 202i. Bracket; 203. Hydraulic rod. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0027] In the description of this utility model, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inner", "around" and other terms indicating orientation or positional relationship are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0028] like Figure 1-5 As shown, a router casing coating impregnation device includes a circulating impregnation unit 100 and a material moving unit 200.

[0029] Circulating dyeing unit 100

[0030] The circulating dyeing unit 100 includes a dyeing tank 101, which is composed of a main tank 101a and a secondary tank 101b. The main tank 101a and the secondary tank 101b are connected by a circulation pipe 102. A circulation pump 103 is installed at the bottom of the main tank 101a, and the output end of the circulation pump 103 is connected to an input pipe 104, which is connected to the secondary tank 101b. A filter screen 105 is installed inside the main tank 101a, which divides the internal space of the main tank 101a into upper and lower parts. The input end of the circulation pump 103 is connected to the lower part of the main tank 101a, and the output end of the circulation pipe 102 is connected to the upper part of the main tank 101a. An agitator 106 is rotatably mounted inside the sub-tank 101b. A rotary motor 107 is fixedly installed at the bottom of the sub-tank 101b. The output end of the rotary motor 107 passes through the tank wall of the sub-tank 101b and is connected to the agitator 106 for transmission.

[0031] The function of the circulating dyeing unit 100 is to ensure the uniformity and cleanliness of the dyeing solution. The circulating pump 103 transports the dyeing solution, filtered by the filter screen 105 at the bottom of the main tank 101a, through the input pipe 104 to the auxiliary tank 101b. The stirring paddle 106 in the auxiliary tank 101b rotates under the drive of the rotary motor 107, stirring the dyeing solution to prevent sedimentation and uneven concentration. The dyeing solution then flows back to the upper part of the main tank 101a through the circulating pipe 102, forming a circulation.

[0032] Material moving unit 200

[0033] The material moving unit 200 includes a lifting and dipping assembly 201 and a clamping assembly 202 for clamping the material.

[0034] The lifting and dyeing assembly 201 includes a gantry frame 201a and material plates 201b symmetrically arranged on the auxiliary tank 101b. A horizontally arranged screw 201c and guide rod 201d are symmetrically mounted on the material plates 201b. The screw 201c is rotatably connected to the material plate 201b, and the guide rod 201d is fixedly connected to the material plate 201b. One end of the gantry frame 201a is slidably connected to the guide rod 201d, and the other end is threadedly connected to the screw 201c. A drive motor 201e is fixedly mounted on the material plate 201b, which drives the screw 201c to rotate, causing the gantry frame 201a to move horizontally. A hydraulic rod 203 is provided on the gantry frame 201a; the extension and retraction of the hydraulic rod 203 drives the clamping assembly 202 to move up and down.

[0035] The clamping assembly 202 includes a movable plate 202a fixedly installed at the output end of the hydraulic rod 203. Several connecting rods 202b are provided at the bottom of the movable plate 202a. A limiting plate 202c is fixedly connected to the bottom of each connecting rod 202b. A groove 202d is provided at the top of the limiting plate 202c, and a slider 202e is symmetrically slidably connected inside the groove 202d. The clamping assembly 202 also includes an electric push rod 202f fixedly installed on the movable plate 202a. A collar 202g is slidably sleeved on the outer surface of the connecting rod 202b. A connecting rod 202h is symmetrically rotatably connected to the bottom of the collar 202g. One end of the connecting rod 202h is rotatably connected to the slider 202e. A bracket 202i is fixedly connected between adjacent collars 202g. The output end of the electric push rod 202f is fixedly connected to any bracket 202i.

[0036] The material moving unit 200 is designed to achieve precise horizontal movement, lifting, and stable clamping of the material. The drive motor 201e drives the screw 201c to rotate. Since the gantry frame 201a is threadedly connected to the screw 201c and slidably connected to the guide rod 201d, the gantry frame 201a is displaced horizontally, moving the material to the appropriate immersion position. The hydraulic rod 203 extends and retracts, causing the clamping assembly 202 to move up and down, completing the immersion and removal of the material. The electric push rod 202f drives the collar 202g to slide on the connecting rod 202b, which in turn drives the slider 202e to slide within the groove 202d via the connecting rod 202h, thus clamping and releasing the material.

[0037] Working principle:

[0038] Preparation stage of dyeing solution

[0039] A suitable amount of dyeing solution is injected into the main tank 101a of the dyeing tank 101.

[0040] Start the rotary motor 107, which drives the stirring paddle 106 in the sub-tank 101b to rotate, stirring the dyeing solution and making the composition of the dyeing solution uniform.

[0041] Start the circulation pump 103. The circulation pump 103 transports the dyeing solution filtered by the filter screen 105 in the lower part of the main tank 101a to the auxiliary tank 101b through the input pipe 104. The dyeing solution then flows back to the upper part of the main tank 101a through the circulation pipe 102, forming a circulation and keeping the dyeing solution clean and uniform in concentration.

[0042] Material placement and gantry crane movement stage 201a

[0043] Place the router casing in the designated position on material board 201b.

[0044] Start the drive motor 201e, which drives the screw 201c to rotate. Since one end of the gantry 201a is threadedly connected to the screw 201c and the other end is slidably connected to the guide rod 201d, the rotation of the screw 201c causes the gantry 201a to move horizontally until the gantry 201a moves above the router casing, positioning the clamping assembly 202 in the appropriate position.

[0045] Activate hydraulic rod 203 to extend it, causing clamping assembly 202 to descend until limit plate 202c moves into the inside of router casing.

[0046] Material clamping stage

[0047] Start the electric push rod 202f. The output end of the electric push rod 202f pushes the bracket 202i, causing the adjacent collar 202g to slide on the connecting rod 202b.

[0048] The connecting rod 202h at the bottom of the collar 202g rotates as the collar 202g slides, causing the slider 202e to slide towards each other in the groove 202d, clamping the router casing.

[0049] Immersion stage

[0050] Restart the drive motor 201e to drive the screw 201c to rotate, causing the gantry 201a to move horizontally and move the clamping assembly 202, which holds the router shell, directly above the immersion liquid in the sub-tank 101b.

[0051] The hydraulic rod 203 is extended, causing the clamping assembly 202 to descend and immerse the router casing in the impregnation solution in the sub-tank 101b.

[0052] The immersion time of the router casing in the dyeing solution is controlled according to the preset immersion time.

[0053] Removal and Reset Phase

[0054] Once the immersion time is reached, the hydraulic rod 203 retracts, causing the clamping assembly 202 to rise and lift the router casing out of the immersion solution.

[0055] Start the drive motor 201e to rotate the screw 201c, which in turn moves the gantry frame 201a horizontally above another material plate 201b.

[0056] Activate the electric push rod 202f, causing the output end of the electric push rod 202f to retract, driving the collar 202g to slide in the opposite direction, and through the connecting rod 202h, causing the slider 202e to slide in the opposite direction within the slide groove 202d, thus releasing the router casing.

[0057] Remove the soaked router casing to complete the soaking operation.

[0058] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0059] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A router casing coating impregnation device, characterized in that, include; A circulating dyeing unit (100) includes a dyeing tank (101), the dyeing tank (101) includes a main tank (101a) and a secondary tank (101b), a circulation pipe (102) is connected between the main tank (101a) and the secondary tank (101b), a circulation pump (103) is provided at the bottom of the main tank (101a), and an input pipe (104) is provided at the output end of the circulation pump (103), the input pipe (104) is connected to the secondary tank (101b); The material moving unit (200) includes a lifting and dipping assembly (201) and a clamping assembly (202) for clamping the material.

2. The router casing coating impregnation equipment according to claim 1, characterized in that, The main tank (101a) is equipped with a filter screen (105) inside, which divides the internal space of the main tank (101a) into upper and lower parts. The input end of the circulation pump (103) is connected to the lower part of the main tank (101a), and the output end of the circulation pipe (102) is connected to the upper part of the main tank (101a).

3. The router casing coating impregnation equipment according to claim 2, characterized in that, The sub-tank (101b) is equipped with a stirring paddle (106) that rotates inside. A rotary motor (107) is fixedly installed at the bottom of the sub-tank (101b). The output end of the rotary motor (107) passes through the tank wall of the sub-tank (101b) and is connected to the stirring paddle (106) for transmission.

4. The router casing coating impregnation equipment according to claim 1, characterized in that, The lifting and dyeing assembly (201) includes a gantry frame (201a) and a material plate (201b) symmetrically arranged on the sub-tank (101b). A screw (201c) and a guide rod (201d) are symmetrically installed on the material plate (201b). The screw (201c) and the guide rod (201d) are both arranged laterally. The screw (201c) is rotatably connected to the material plate (201b), and the guide rod (201d) is fixedly connected to the material plate (201b).

5. The router casing coating impregnation apparatus according to claim 4, characterized in that, One end of the gantry (201a) is slidably connected to the guide rod (201d), and the other end of the gantry (201a) is threadedly connected to the screw (201c). A hydraulic rod (203) is provided on the gantry (201a), and the hydraulic rod (203) is used to provide downward pressure to the clamping assembly (202).

6. The router casing coating impregnation apparatus according to claim 5, characterized in that, A drive motor (201e) is fixedly installed on the material plate (201b), and the drive motor (201e) is used to drive the screw (201c) to rotate.

7. The router casing coating impregnation apparatus according to claim 6, characterized in that, The clamping assembly (202) includes a movable plate (202a) fixedly installed at the output end of the hydraulic rod (203). The bottom of the movable plate (202a) is provided with a plurality of connecting rods (202b). The bottom of the connecting rods (202b) is fixedly connected to a limiting plate (202c). The top of the limiting plate (202c) is provided with a sliding groove (202d). The sliding groove (202d) is symmetrically connected to a slider (202e).

8. The router casing coating impregnation apparatus according to claim 7, characterized in that, The clamping assembly (202) further includes an electric push rod (202f) fixedly mounted on the movable plate (202a). A collar (202g) is slidably sleeved on the outer surface of the connecting rod (202b). A connecting rod (202h) is symmetrically rotatably connected to the bottom of the collar (202g). One end of the connecting rod (202h) is rotatably connected to the slider (202e). A bracket (202i) is fixedly connected between adjacent collars (202g). The output end of the electric push rod (202f) is fixedly connected to any bracket (202i). The electric push rod (202f) is used to drive the collar (202g) to slide on the connecting rod (202b), and then drive the slider (202e) to slide in the groove (202d) through the connecting rod (202h).

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