A porcelain insulator cleaning device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- PINGXIANG ZHENGYUAN INSULATOR CO LTD
- Filing Date
- 2025-06-12
- Publication Date
- 2026-07-07
Smart Images

Figure CN224463261U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of porcelain insulator cleaning technology, and in particular to a porcelain insulator cleaning device. Background Technology
[0002] Porcelain insulators are widely used in power transmission and distribution systems, playing a crucial role in ensuring the normal operation of electrical equipment. However, over time, dust, salt, industrial pollutants, and other impurities accumulate on the surface of porcelain insulators, which can lead to a decline in insulation performance and even cause flashover accidents. Therefore, regular cleaning of porcelain insulators is one of the important measures to maintain the safe and stable operation of the power grid.
[0003] For example, the multi-functional insulator cleaning drone with publication number CN111232201A is characterized by including a drone body, a cleaning brush moving and rotating mechanism, a cleaning brush, a water nozzle, a cleaning fluid nozzle, a camera, a control circuit, and a battery. Two cleaning brush moving and rotating mechanisms are fixed to the bottom of the drone body, arranged left and right. A cleaning brush is fixed to the output shaft of the fourth motor of each cleaning brush moving and rotating mechanism. A water nozzle, a cleaning fluid nozzle, and a camera are also fixed to the bottom of the drone body. The cleaning brush moving and rotating mechanism includes a first motor, a first motor base, a first screw, a first nut, a second motor, a second nut, a second screw, a first fixing plate, a second fixing plate, a third first motor, a third nut, a fourth first motor, a third screw, a guide ring, and a third fixing plate. This device has the characteristics of wide applicability and good cleaning effect. However, since this device is mainly for cleaning insulators, its function is relatively simple. When an insulator has cracks, it cannot break the insulator for subsequent replacement. Manually breaking it is time-consuming, labor-intensive, and dangerous.
[0004] Therefore, a porcelain insulator cleaning device has now been developed that can clean insulators and break damaged insulators for subsequent replacement. Utility Model Content
[0005] To overcome the shortcomings of existing multi-functional insulator cleaning drones, which are mainly designed for cleaning insulators and have a relatively limited function, this utility model provides a porcelain insulator cleaning device that can clean insulators and break damaged insulators for subsequent replacement.
[0006] The technical solution is as follows: A porcelain insulator cleaning device includes a drone body, support feet, electric telescopic rods, a first mounting frame, a first motor, a first connecting sleeve, a second connecting sleeve, a brush cylinder, an adaptation component, a striking component, and a spraying component. Support feet are connected to the lower left and right sides of the drone body. Two electric telescopic rods are connected to the lower middle part of the drone body. The first mounting frame is connected between the telescopic ends of the electric telescopic rods. Two first connecting sleeves are slidably connected to the upper part of the first mounting frame. A first motor is connected to the upper side of each first connecting sleeve. Two second connecting sleeves are slidably connected to the lower part of the first mounting frame. A brush cylinder is rotatably connected to each second connecting sleeve. The output shaft of the first motor is connected to the adjacent brush cylinder. The first mounting frame is equipped with an adaptation component that can adapt to insulators of different sizes. The drone body is equipped with a striking component that can break the insulator. The drone body is also equipped with a spraying component that can spray cleaning fluid.
[0007] As a further preferred embodiment, the adaptation component includes a slider, a slide bar, and a first spring. The left and right sides of the first mounting bracket are each connected to two slide bars, and a slider is slidably connected between two adjacent slide bars. A first spring is connected between each slide bar and the connected slider, and each slider is rotatably connected to the adjacent brush cylinder.
[0008] As a further preferred embodiment, the striking assembly includes a second mounting bracket, a second motor, a cam, a striking rod, and a second spring. The second mounting bracket is connected to the lower rear side of the drone body, the second motor is connected to the lower side of the second mounting bracket, the cam is connected to the output shaft of the second motor, the striking rod is slidably connected to the rear side of the second mounting bracket, the cam and the striking rod are in a pressing fit, and the second spring is connected between the striking rod and the second mounting bracket.
[0009] As a further preferred embodiment, the liquid spraying assembly includes a liquid storage bottle and a liquid spraying pipe. The liquid storage bottle is connected to the upper side of the drone body, and the liquid spraying pipe is connected to the front of the liquid storage bottle via a water pump. The liquid spraying pipe is connected to the drone body.
[0010] As a further preferred option, a filter screen is provided on the front side of the spray pipe.
[0011] As a further preferred option, the drone body, electric telescopic pole, first motor, second motor, water pump and processor are electrically connected through a control module.
[0012] The present invention has the following advantages: 1. When it is necessary to break a damaged porcelain insulator, the present invention starts the second motor to drive the cam to rotate, so that the cam squeezes the striking rod. Under the action of the second spring, the striking rod moves to strike the damaged porcelain insulator, thus achieving the effect of cleaning the insulator and breaking the damaged insulator for subsequent replacement.
[0013] 2. When the brush cylinder of this utility model moves to the outside of the porcelain insulator, the first connecting sleeve, the second connecting sleeve and the slider move. The brush cylinder is kept in contact with the porcelain insulator by the force of the first spring, so as to achieve the effect of cleaning porcelain insulators of different sizes. Attached Figure Description
[0014] Figure 1 This is a three-dimensional structural diagram of the present invention.
[0015] Figure 2 This is a structural schematic diagram of the electric telescopic rod and other components of this utility model.
[0016] Figure 3 This is a three-dimensional structural diagram of the second connecting sleeve and brush tube components of this utility model.
[0017] Figure 4 This is a three-dimensional structural diagram of the slider and other components of this utility model.
[0018] Figure 5 This is a three-dimensional structural diagram of the cam and striking rod components of this utility model.
[0019] The components are: 1-UAV body, 2-support foot, 3-electric telescopic rod, 4-first mounting bracket, 5-first motor, 6-first connecting sleeve, 7-second connecting sleeve, 8-brush tube, 9-slider, 10-slider rod, 11-first spring, 12-second mounting bracket, 13-second motor, 14-cam, 15-tapping rod, 16-second spring, 17-liquid storage bottle, 18-spray pipe. Detailed Implementation
[0020] The present invention will be further described below with reference to specific embodiments. It should also be noted that, unless otherwise explicitly specified and limited, terms such as "setting," "installing," "connecting," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in the present invention based on the specific circumstances.
[0021] A porcelain insulator cleaning device, such as Figures 1-5As shown, the device includes a drone body 1, support feet 2, electric telescopic rods 3, a first mounting frame 4, a first motor 5, a first connecting sleeve 6, a second connecting sleeve 7, a brush tube 8, an adaptation component, a striking component, and a spraying component. Support feet 2 are connected to the lower left and right sides of the drone body 1. Two electric telescopic rods 3 are connected to the lower middle part of the drone body 1. The first mounting frame 4 is connected between the telescopic ends of the electric telescopic rods 3. Two first connecting sleeves 6 are slidably connected to the upper part of the first mounting frame 4. A first motor 5 is connected to the upper side of each first connecting sleeve 6. Two second connecting sleeves 7 are slidably connected to the lower part of the first mounting frame 4. A brush tube 8 is rotatably connected to each of the second connecting sleeves 7. The output shaft of the first motor 5 is connected to the adjacent brush tube 8. An adaptation component is provided on the first mounting frame 4. A striking component and a spraying component are provided on the drone body 1.
[0022] When using this utility model, firstly, the drone body 1 is placed in the porcelain insulator cleaning area by the support foot 2. When cleaning the porcelain insulator, the processor starts the drone body 1 through the control module, so that the drone body 1 flies to the porcelain insulator that needs to be cleaned. Then, the electric telescopic rod 3 is started to adjust the height of the first mounting frame 4 so that the porcelain insulator is located between the brush cylinders 8. Then, the first motor 5 is started to drive the brush cylinders 8 to rotate and clean the porcelain insulator.
[0023] like Figure 4 As shown, the adaptation component includes a slider 9, a slide rod 10 and a first spring 11. The first mounting bracket 4 has two slide rods 10 connected to the left and right sides, and two adjacent slide rods 10 are slidably connected to the slider 9. The slide rod 10 is connected to the slider 9 with the first spring 11. The slider 9 is rotatably connected to the adjacent brush cylinder 8.
[0024] When the brush cylinder 8 moves to the outside of the porcelain insulator, the first connecting sleeve 6, the second connecting sleeve 7 and the slider 9 move. The brush cylinder 8 is kept in contact with the porcelain insulator by the force of the first spring 11, so as to be able to clean porcelain insulators of different sizes.
[0025] like Figure 5 As shown, the striking assembly includes a second mounting bracket 12, a second motor 13, a cam 14, a striking rod 15, and a second spring 16. The second mounting bracket 12 is connected to the lower rear side of the UAV body 1, and the second motor 13 is connected to the lower side of the second mounting bracket 12. The cam 14 is connected to the output shaft of the second motor 13. The striking rod 15 is slidably connected to the rear side of the second mounting bracket 12. The cam 14 and the striking rod 15 are in a pressing fit. The second spring 16 is connected between the striking rod 15 and the second mounting bracket 12.
[0026] When it is necessary to break the damaged porcelain insulator, the second motor 13 is started, which drives the cam 14 to rotate, so that the cam 14 presses the striking rod 15. Under the force of the second spring 16, the striking rod 15 moves to strike the damaged porcelain insulator, thereby cleaning the insulator and breaking the damaged insulator for subsequent replacement.
[0027] like Figure 1 As shown, the liquid spraying assembly includes a liquid storage bottle 17 and a liquid spraying pipe 18. The liquid storage bottle 17 is connected to the upper side of the drone body 1. The liquid storage bottle 17 is connected to the front side of the liquid spraying pipe 18 through a water pump. The liquid spraying pipe 18 is connected to the drone body 1. A filter screen is provided on the front side of the liquid spraying pipe 18 to facilitate the interception of impurities. The drone body 1, the electric telescopic rod 3, the first motor 5, the second motor 13, the water pump and the processor are electrically connected through a control module.
[0028] When cleaning porcelain insulators, the drone body 1 drives the spray pipe 18 toward the porcelain insulators. During the movement, the water pump is activated, so that the cleaning liquid in the storage bottle 17 is sprayed from the spray pipe 18 onto the porcelain insulators, thereby improving the cleaning effect on the porcelain insulators.
[0029] The technical principles of the present invention have been described above with reference to specific embodiments. These descriptions are merely for explaining the principles of the present invention and should not be construed as limiting the scope of protection of the present invention in any way. Based on this explanation, those skilled in the art can conceive of other specific embodiments of the present invention without creative effort, and these embodiments will all fall within the scope of protection of the present invention.
Claims
1. A porcelain insulator cleaning device, characterized in that: The device includes a drone body (1), support feet (2), electric telescopic rods (3), a first mounting bracket (4), a first motor (5), a first connecting sleeve (6), a second connecting sleeve (7), a brush tube (8), an adaptation component, a striking component, and a spraying component. Support feet (2) are connected to the lower left and right sides of the drone body (1). Two electric telescopic rods (3) are connected to the lower middle part of the drone body (1). The first mounting bracket (4) is connected between the telescopic ends of the electric telescopic rods (3). The upper part of the first mounting bracket (4) is slidably connected to the two electric telescopic rods (3). The first connecting sleeve (6) is connected to the upper side of the first connecting sleeve (6) and the lower part of the first mounting frame (4) is connected to the left and right second connecting sleeves (7). The second connecting sleeves (7) are rotatably connected to the brush cylinders (8). The output shaft of the first motor (5) is connected to the adjacent brush cylinders (8). The first mounting frame (4) is provided with an adaptation component that can adapt to insulators of different sizes. The UAV body (1) is provided with a striking component that can break the insulator. The UAV body (1) is also provided with a spraying component that can spray cleaning fluid.
2. The porcelain insulator cleaning device as described in claim 1, characterized in that: The adaptation component includes a slider (9), a slide rod (10) and a first spring (11). The first mounting bracket (4) is connected to two slide rods (10) on both the left and right sides. The two adjacent slide rods (10) are slidably connected to the slider (9). The slide rod (10) is connected to the connected slider (9) by the first spring (11). The slider (9) is rotatably connected to the adjacent brush cylinder (8).
3. The porcelain insulator cleaning device as described in claim 1, characterized in that: The striking assembly includes a second mounting bracket (12), a second motor (13), a cam (14), a striking rod (15), and a second spring (16). The second mounting bracket (12) is connected to the lower rear side of the UAV body (1). The second motor (13) is connected to the lower side of the second mounting bracket (12). The cam (14) is connected to the output shaft of the second motor (13). The striking rod (15) is slidably connected to the rear side of the second mounting bracket (12). The cam (14) and the striking rod (15) are pressed together. The second spring (16) is connected between the striking rod (15) and the second mounting bracket (12).
4. The porcelain insulator cleaning device as described in claim 1, characterized in that: The liquid spraying assembly includes a liquid storage bottle (17) and a liquid spraying pipe (18). The liquid storage bottle (17) is connected to the upper side of the UAV body (1). The liquid storage bottle (17) is connected to the front side of the liquid storage bottle (17) via a water pump. The liquid spraying pipe (18) is connected to the UAV body (1).
5. The porcelain insulator cleaning device as described in claim 4, characterized in that: A filter screen is provided on the front side of the spray pipe (18).
6. The porcelain insulator cleaning device as described in claim 4, characterized in that: The drone body (1), electric telescopic pole (3), first motor (5), second motor (13), water pump and processor are electrically connected through a control module.