A high-temperature-resistant PTFE composite membrane filter material manufacturing equipment
By using structures such as limit rods, springs, and rollers in the PTFE composite membrane filter material manufacturing equipment, the tension balance between the membrane and the base fabric is maintained, solving the problems of relaxation and wrinkling in the PTFE composite membrane during the manufacturing process and improving the composite quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SUZHOU TOPS ENVIRONMENTAL PROTECTION TECH CO LTD
- Filing Date
- 2025-06-05
- Publication Date
- 2026-07-07
AI Technical Summary
PTFE composite membranes are prone to loosening during the manufacturing process, leading to wrinkles and affecting the composite effect.
The high-temperature resistant PTFE composite membrane filter material manufacturing equipment utilizes limit rods, springs, and rollers to provide elastic support, combined with positioning rollers and traction rollers to maintain the tension balance between the membrane and the base fabric and prevent loosening.
This effectively avoids the loosening and wrinkling problems that occur during the manufacturing process of PTFE composite membranes, ensuring accurate positioning of the membrane and base fabric during the pressing process and improving the composite quality.
Smart Images

Figure CN224465317U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of composite membrane filter material manufacturing technology, and in particular to a high-temperature resistant PTFE composite membrane filter material manufacturing equipment. Background Technology
[0002] PTFE composite membrane filter media is the core component of filter media. It has a unique microporous structure with uniform and small pore size, usually in the submicron range. PTFE composite membranes are usually made using a laminating machine. The laminating machine can precisely control the lamination process of the PTFE membrane with other materials such as the base fabric, ensuring the bonding accuracy and uniformity between the two.
[0003] Specifically, in the production of PTFE composite membranes, a laminating machine is used. This machine applies pressure to the PTFE membrane and the base fabric using rollers and other devices. This pressure ensures tight contact between the PTFE membrane and the base fabric, eliminating air gaps and allowing the adhesive to better fill the tiny gaps between them. This increases the contact area between the adhesive and both materials, thereby improving adhesion. However, during the PTFE membrane traction and conveying process, the traction device moves the membrane, causing it to loosen. When the PTFE membrane is loose, wrinkles and other problems will appear after the membrane is prepared. Therefore, to solve this problem, we propose a high-temperature resistant PTFE composite membrane filter material manufacturing equipment. Utility Model Content
[0004] The purpose of this invention is to provide a high-temperature resistant PTFE composite membrane filter material manufacturing equipment to avoid the problem of PTFE composite membrane loosening during the manufacturing process, which leads to wrinkles in the carbon fiber cloth weaving. In addition, the second positioning roller limits the position of the PTFE composite membrane to ensure that the PTFE composite membrane is positioned during the pressing process.
[0005] To achieve the above objectives, a high-temperature resistant PTFE composite membrane filter material manufacturing equipment is provided, comprising a housing. A first feeding roller is movably fitted inside the housing, and a second feeding roller is movably fitted above the first feeding roller inside the housing. Two first guide rollers are movably fitted inside the housing in front of the first and second feeding rollers. A discharge port is provided inside the housing, and a first traction roller is movably fitted behind the discharge port. A support frame is fixedly installed on the front side of the housing. A first telescopic motor is fixedly installed on the upper part of the support frame, and a second telescopic motor is fixedly installed on the lower part of the support frame. A movable... The movable sleeve has a telescopic rod movably fitted inside each of the movable sleeves. A fixed plate is fixedly installed above the telescopic rod. Two second guide rollers are movably fitted inside the fixed plate. A support rod is fixedly installed at the front end of the fixed plate. A limit rod is fixedly installed at the front end of the support rod. A positioning rod is fixedly installed at the front end of the limit rod. A first positioning roller is movably fitted inside the positioning rod. A spring is fixedly connected to the outside of the limit rod. A roller is movably fitted on the top of the spring. A machine body is fixedly installed on the front side of the support frame. Two second traction rollers are movably fitted on the rear side of the machine body. Two second positioning rollers are movably fitted on the front side of the machine body. A bracket is fixedly installed on the front side of the machine body. A winding roller is movably fitted inside the bracket.
[0006] According to the high-temperature resistant PTFE composite membrane filter material manufacturing equipment, the movable sleeve is installed at both the upper and lower ends of the support frame, and the first telescopic motor and the second telescopic motor are both fixedly connected to the fixed plate.
[0007] According to the high-temperature resistant PTFE composite membrane filter material manufacturing equipment, a set of springs and rollers are installed on the upper part of the limiting rod and two are installed on the lower part.
[0008] According to the high-temperature resistant PTFE composite membrane filter material manufacturing equipment, a PTFE membrane is sleeved on the outside of the first feeding roller, and a base fabric is sleeved on the outside of the second feeding roller. The PTFE membrane and base fabric sleeved on the outside of the first feeding roller and the second feeding roller are simultaneously sleeved on the outside of the first guide roller and the first traction roller in sequence. The PTFE membrane and base fabric sleeved on the outside of the first traction roller pass through the second guide roller and are successively sleeved on the outside of three sets of rollers. The PTFE membrane and base fabric sleeved on the outside of the rollers pass through the first positioning roller and are sleeved between the two second traction rollers. Two pressing rollers are movably installed inside the machine body. The PTFE membrane and base fabric between the second traction rollers are simultaneously sleeved between the two pressing rollers. The PTFE membrane and base fabric between the pressing rollers pass through the second positioning roller and are wound around the outside of the take-up roller.
[0009] Beneficial effects:
[0010] 1. A spring is fixedly installed on the outside of the limiting rod, and a roller is movably mounted above the spring. The spring drives the roller to provide elastic power to the PTFE membrane and the base fabric. At the same time, the PTFE membrane and the base fabric can maintain a state of tension balance when moving, so as to avoid the problem of wrinkles caused by the loosening of the PTFE membrane and the base fabric during the production process.
[0011] 2. The second traction roller, which is mounted on the rear side of the machine body, pulls the PTFE membrane and the base fabric during the pressing process. At the same time, the pressing roller drives the PTFE membrane and the base fabric to press together, and the second positioning roller limits the position of the PTFE membrane and the base fabric to ensure that the PTFE membrane and the base fabric are positioned during the pressing process.
[0012] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0013] The present invention will be further described below with reference to the accompanying drawings and embodiments;
[0014] Figure 1 This is a perspective view of a high-temperature resistant PTFE composite membrane filter material manufacturing equipment proposed in this utility model;
[0015] Figure 2 This is a cross-sectional view of a high-temperature resistant PTFE composite membrane filter material manufacturing equipment proposed in this utility model;
[0016] Figure 3 This is a schematic diagram of the support frame for a high-temperature resistant PTFE composite membrane filter material manufacturing equipment proposed in this utility model;
[0017] Figure 4 This is a schematic diagram of the fixing plate of a high-temperature resistant PTFE composite membrane filter material manufacturing equipment proposed in this utility model.
[0018] Legend:
[0019] 1. Machine casing; 2. First feeding roller; 3. Second feeding roller; 4. First guide roller; 5. First traction roller; 6. Support frame; 7. First telescopic motor; 8. Second telescopic motor; 9. Movable sleeve; 10. Telescopic rod; 11. Fixing plate; 12. Second guide roller; 13. Support rod; 14. Limiting rod; 15. Positioning rod; 16. First positioning roller; 17. Spring; 18. Machine body; 19. Second traction roller; 20. Second positioning roller; 21. Bracket; 22. Rewinding roller; 23. Roller; 24. Pressing roller. Detailed Implementation
[0020] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.
[0021] Reference Figure 1-4This utility model discloses a high-temperature resistant PTFE composite membrane filter material manufacturing equipment, comprising a housing 1 for convenient material discharge. A first feeding roller 2 is movably mounted inside the housing 1 to deliver the PTFE membrane. A second feeding roller 3 is movably mounted above the first feeding roller 2 inside the housing 1 to deliver the base fabric. Two first guide rollers 4 are movably mounted inside the housing 1 in front of the first and second feeding rollers 2 and 3 to guide the PTFE membrane and base fabric. An outlet is provided inside the housing 1 for material discharge. The rear side of the port is fitted with a first traction roller 5, which can be used to pull the PTFE membrane and the base fabric. A support frame 6 is fixedly installed on the front side of the housing 1, which supports the first telescopic motor 7 and the movable sleeve 9. The first telescopic motor 7 is fixedly installed on the upper part of the support frame 6, which can drive the fixed plate 11 to move. A second telescopic motor 8 is fixedly installed on the lower part of the support frame 6, which can also drive the fixed plate 11 to move. A movable sleeve 9 is fixedly installed inside the support frame 6, and a telescopic rod 10 is movably fitted inside each movable sleeve 9. The telescopic rod 10 can limit the movement of the fixed plate 11. A fixed... Plate 11, a fixed plate 11, facilitates the operation of the second guide rollers 12. Two second guide rollers 12 are movably mounted inside the fixed plate 11, allowing the PTFE membrane and base fabric to be fitted onto the outside of the rollers 23. A support rod 13 is fixedly installed at the front end of the fixed plate 11, supporting the limiting rod 14. The limiting rod 14 is fixedly installed at the front end of the support rod 13, facilitating the operation of the spring 17 and the rollers 23. A positioning rod 15 is fixedly installed at the front end of the limiting rod 14, and a first positioning roller 16 is movably mounted inside the positioning rod 15. The first positioning roller 16 feeds the PTFE membrane and base fabric into the two second traction rollers 19. Between the two, a spring 17 is fixedly connected to the outside of the limiting rod 14, which provides tension. A roller 23 is movably mounted on the top of the spring 17, which allows the PTFE membrane and base fabric to continue to be conveyed while maintaining tension. The body 18 is fixedly mounted on the front side of the support frame 6, which makes the pressing roller 24 easier to operate. Two second traction rollers 19 are movably mounted on the rear side of the body 18, which can feed the PTFE membrane and base fabric into the body 18. Two second positioning rollers 20 are movably mounted on the front side of the body 18, which can limit the pressing of the PTFE membrane and base fabric. A bracket 21 is fixedly mounted on the front side of the body 18.The internal movable assembly of the bracket 21 includes a take-up roller 22.
[0022] Specifically: the movable sleeve 9 is installed at both the upper and lower ends of the support frame 6. The first telescopic motor 7 and the second telescopic motor 8 are both fixedly connected to the fixed plate 11. The fixed plate 11 can be moved by the first telescopic motor 7 and the second telescopic motor 8.
[0023] Specifically: one set of springs 17 and two rollers 23 are installed on the upper part of the limiting rod 14, and two rollers are installed on the lower part. The three sets of springs 17 and rollers 23 can provide tension to the PTFE membrane and the base fabric.
[0024] Specifically: A PTFE membrane is fitted onto the outside of the first feeding roller 2, and a base fabric is fitted onto the outside of the second feeding roller 3. The PTFE membrane and base fabric are discharged through the first feeding roller 2 and the second feeding roller 3. The PTFE membrane and base fabric fitted onto the outside of the first feeding roller 2 and the second feeding roller 3 are simultaneously fitted onto the outside of the first guide roller 4 and the first traction roller 5. The first guide roller 4 and the first traction roller 5 can pull the PTFE membrane and base fabric to the outside of the machine casing 1. The PTFE membrane and base fabric fitted onto the outside of the first traction roller 5 pass through the second guide roller 12 and are sequentially fitted onto the outside of the three sets of rollers 23. The three sets of rollers 23 can then be used to... Tension is provided to prevent wrinkles from forming during the manufacturing process. The PTFE film and base fabric, which are sleeved on the outside of the roller 23, pass through the first positioning roller 16 and are then sleeved between the two second traction rollers 19. The PTFE film and base fabric can be fed into the machine body 18 through the second traction rollers 19. Two pressing rollers 24 are movably installed inside the machine body 18. The PTFE film and base fabric between the second traction rollers 19 are simultaneously sleeved between the two pressing rollers 24. The PTFE film and base fabric between the pressing rollers 24 pass through the second positioning roller 20 and are wound around the outside of the take-up roller 22. The second positioning roller 20 is used to limit the pressing of the PTFE film and base fabric, and then the take-up roller 22 collects them.
[0025] Working Principle: When PTFE composite membrane needs to be produced, the PTFE membrane and base fabric are fed out through the first feeding roller 2 and the second feeding roller. Simultaneously, the PTFE membrane and base fabric are guided through the discharge port of the machine housing 1 by the first guide roller 4 and the first traction roller 5 inside the housing 1. The PTFE membrane and base fabric are then sequentially sleeved onto the outside of the roller 23 via the second guide roller 12. The PTFE membrane and base fabric are then sleeved between the two second traction rollers 19 via the first positioning roller 16. The second traction rollers 19 press the PTFE membrane and base fabric between the two pressing rollers 24 inside the machine body 18. After pressing, the PTFE membrane and base fabric are positioned at the second positioning roller 20 and then wound around the outside of the take-up roller 22. The embodiments of this utility model have been described in detail above with reference to the accompanying drawings. However, this utility model is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by those skilled in the art without departing from the spirit of this utility model.
Claims
1. A high-temperature resistant PTFE composite membrane filter material manufacturing equipment, comprising a housing (1), characterized in that: The machine housing (1) is internally fitted with a first feeding roller (2). The machine housing (1) is internally fitted with a second feeding roller (3) above the first feeding roller (2). The machine housing (1) is internally fitted with two first guide rollers (4) in front of the first feeding roller (2) and the second feeding roller (3). The machine housing (1) is internally fitted with a discharge port. The machine housing (1) is internally fitted with a first traction roller (5) behind the discharge port. The machine housing (1) is internally fitted with a support frame (6). The support frame (6) is internally fitted with a first telescopic motor (7) above the inside of the support frame (6). The support frame (6) is internally fitted with a second telescopic motor (8) below the inside of the support frame (6). The support frame (6) is internally fitted with a movable sleeve (9). The movable sleeve (9) is internally fitted with a telescopic rod (10). The telescopic rod (10) is internally fitted with a fixed plate (11) above the telescopic rod (10). The fixed plate (11) has two second guide rollers (12) inside. The front end of the fixed plate (11) is fixedly installed with a support rod (13). The front end of the support rod (13) is fixedly installed with a limit rod (14). The front end of the limit rod (14) is fixedly installed with a positioning rod (15). The positioning rod (15) has a first positioning roller (16) inside. The limit rod (14) is fixedly connected with a spring (17). The top of the spring (17) is movably fitted with a roller (23). The front side of the support frame (6) is fixedly installed with a body (18). The rear side of the body (18) has two second traction rollers (19). The front side of the body (18) has two second positioning rollers (20). The front side of the body (18) is fixedly installed with a bracket (21). The inside of the bracket (21) is movably fitted with a winding roller (22).
2. The high-temperature resistant PTFE composite membrane filter material manufacturing equipment according to claim 1, characterized in that, The movable sleeve (9) is installed at both the upper and lower ends of the support frame (6), and the first telescopic motor (7) and the second telescopic motor (8) are both fixedly connected to the fixed plate (11).
3. The high-temperature resistant PTFE composite membrane filter material manufacturing equipment according to claim 1, characterized in that, The spring (17) and roller (23) are installed in a set on the upper part and two on the lower part of the limiting rod (14).
4. The high-temperature resistant PTFE composite membrane filter material manufacturing equipment according to claim 1, characterized in that, The first feeding roller (2) is fitted with a PTFE film, and the second feeding roller (3) is fitted with a base fabric. The PTFE film and base fabric fitted on the outside of the first feeding roller (2) and the second feeding roller (3) are simultaneously fitted on the outside of the first guide roller (4) and the first traction roller (5). The PTFE film and base fabric fitted on the outside of the first traction roller (5) pass through the second guide roller (12) and are successively fitted on the outside of the three sets of rollers (23). The PTFE film and base fabric fitted on the outside of the rollers (23) pass through the first positioning roller (16) and are fitted between the two second traction rollers (19). The machine body (18) is internally fitted with two pressing rollers (24). The PTFE film and base fabric between the second traction rollers (19) are simultaneously fitted between the two pressing rollers (24). The PTFE film and base fabric between the pressing rollers (24) pass through the second positioning roller (20) and are wound around the outside of the take-up roller (22).