A high-efficiency gas-water separation drainer of a compression heat regeneration adsorption dryer

Abstract

The utility model belongs to the technical field of water separator, specifically relates to a high -efficient gas -water separation water separator of compression heat regenerative adsorption drying machine, including support frame, the left side vertical part of support frame is fixedly connected with separation jar no.

Description

Technical Field

[0001] This utility model relates to the field of drainer technology, specifically a high-efficiency gas-water separation drainer for a compression heat regeneration adsorption dryer. Background Technology

[0002] As is well known, the compressed air regeneration adsorption dryer, a key compressed air treatment device in modern industry, relies heavily on an optimized gas-water separation and drainage system for its efficient operation. The gas-water separator and drainer is primarily used for separating liquid water: efficiently removing free liquid water from compressed air and preventing it from entering the adsorption tower and affecting the adsorbent's performance.

[0003] A novel compression heat regeneration adsorption dryer is disclosed in the utility model patent with patent authorization announcement number CN213824134U. It includes a base and two adsorption tower bodies. Two symmetrically arranged elastic devices are fixedly connected to the upper side wall of the base, and two movable plates are fixedly connected to the upper ends of the two elastic devices respectively. The upper side walls of the two movable plates are fixedly connected to the two adsorption tower bodies respectively. Multiple solenoid valves are installed between the two adsorption tower bodies. An installation plate is fixedly connected to the rear side wall of the base, and two movable blocks are fixedly connected to the side walls of the two movable plates near the installation plate respectively.

[0004] However, the existing high-efficiency gas-liquid separator drainers of the compression heat regeneration adsorption dryer also have certain defects. Although the existing high-efficiency gas-liquid separator drainers of the compression heat regeneration adsorption dryer use mechanical separation to separate high-temperature and high-humidity gases, the transmission belt itself is limited by its material, which can easily lead to poor transmission effect of the subsequent transmission belt. Utility Model Content

[0005] The purpose of this utility model is to provide a high-efficiency gas-liquid separator drain for a compression heat regeneration adsorption dryer. This solves the problem that although existing high-efficiency gas-liquid separator drains for compression heat regeneration adsorption dryers use mechanical separation to separate high-temperature and high-humidity gases, the transmission belt itself is limited by its material, which easily leads to poor transmission performance of the subsequent transmission belt.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency gas-water separator drain for a compression heat regeneration adsorption dryer, comprising a support frame, a separation tank 1 fixedly connected to the left vertical part of the support frame, the separation tank 1 contacting the horizontal part of the support frame, a separation tank 2 fixedly connected to the right vertical part of the support frame, the separation tank 2 contacting the horizontal part of the support frame, a flow pipe fixedly connected between the separation tank 2 and the separation tank 1, an output pump provided on the outside of the flow pipe, a mechanical separation mechanism provided on the separation tank 2, two evenly distributed sockets fixedly connected to the inner wall of the separation tank 1, a support plate slidably connected to the inner walls of the two sockets, and a cooler fixedly installed at the lower end of the support plate.

[0007] Preferably, the inner wall of the separation tank is provided with a locking hole, the upper end of the support plate is fixedly connected to a handle, the vertical part of the handle is fixedly connected to a guide plate, the outer side of the guide plate is slidably sleeved with a moving plate, the moving plate is slidably connected to the support plate, the horizontal part of the moving plate is fixedly connected to a locking ball, the locking ball is slidably connected to a locking hole, and the outer side of the guide plate is provided with a spring. Through the setting of the locking ball, locking hole and other structures, the handle can be limited, thereby limiting the use of the support plate.

[0008] Preferably, there are two locking holes, which are symmetrically distributed on the separation tank. The locking holes facilitate the use of locking balls for engagement.

[0009] Preferably, one end of the spring is fixedly connected to the movable plate, and the other end of the spring is fixedly connected to the handle. The movable plate can be tightened by the spring.

[0010] Preferably, the mechanical separation mechanism includes a mounting frame. A mounting frame is fixedly connected to the right side of the support frame. A servo motor is fixedly mounted on the horizontal part of the mounting frame. A pulley is fixedly sleeved on the outer side of the output shaft of the servo motor. A support shaft is rotatably connected to the inner wall of the separation tank. A pulley is fixedly sleeved on the outer side of the support shaft. A V-belt is provided on the surface of both pulleys. A separation disc is fixedly sleeved on the outer side of the support shaft. A separation baffle is fixedly connected to the inner wall of the separation tank and above the separation disc. A fixing plate is fixedly connected to the vertical part of the right side of the support frame. The inner wall of the fixing plate... A sliding connection includes a telescopic block, on which a tensioning wheel is mounted via a connecting shaft. The tensioning wheel contacts the V-belt. A connecting frame is fixedly connected to the right end of the fixed plate. A screw is mounted on the vertical part of the connecting frame via a bearing. The screw is threadedly connected to the telescopic block. Through the action of a servo motor, pulleys, and the V-belt, the support shaft can be driven to rotate, thereby rotating the separation disc. This allows for mechanical impact of large liquid droplets in the gas, achieving a good gas-water separation effect. Furthermore, the screw and telescopic block drive the tensioning wheel to tension the V-belt, ensuring its transmission effect.

[0011] Preferably, two evenly distributed limiting discs are fixedly sleeved on the outer side of the support shaft. Each limiting disc is rotatably connected to the support shaft. The limiting discs can be used to limit the rotation of the support shaft.

[0012] Preferably, a turntable is fixedly connected to the right end of the screw, and the surface of the turntable is provided with a plurality of friction grooves arranged in a circular array. The combination of the turntable, friction grooves and other structures facilitates the rotation of the screw.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0014] 1. This utility model allows for quick positioning of the support plate through the socket design. With the help of structures such as locking holes and locking balls, the support plate can be limited, ensuring the refrigerator is stably positioned. Under the action of the refrigerator, high-temperature and high-humidity gases can be condensed and separated.

[0015] 2. This utility model utilizes a servo motor, pulleys, and V-belts to enable the support shaft to rotate the separation disc, thereby separating large water droplets. In conjunction with the separation baffle, it achieves the effect of capturing tiny droplets through collision, allowing for further separation of air and water. Under the action of the screw and telescopic block, the tensioning wheel can tighten the V-belt to ensure good transmission performance. Attached Figure Description

[0016] Figure 1 This is a perspective view of the overall structure of this utility model;

[0017] Figure 2 For the present utility model Figure 1 Schematic diagram of the internal structure of the second separation tank;

[0018] Figure 3 For the present utility model Figure 1 Top view;

[0019] Figure 4 For the present utility model Figure 1 A front sectional view;

[0020] Figure 5 For the present utility model Figure 4 Enlarged view of the handle.

[0021] In the diagram: 1. Support frame; 2. Separator tank one; 3. Separator tank two; 4. Flow pipe; 5. Mechanical separation mechanism; 6. Socket; 7. Support plate; 8. Refrigerator; 9. Locking hole; 10. Handle; 11. Guide plate; 12. Moving plate; 13. Ball clamp; 14. Spring; 50. Mounting bracket; 51. Servo motor; 52. Pulley one; 53. Support shaft; 54. Pulley two; 55. V-belt; 56. Separation disc; 57. Separation baffle; 58. Limiting disc; 59. Fixing plate; 590. Telescopic block; 591. Tensioning wheel; 592. Connecting frame; 593. Screw. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 A high-efficiency gas-water separator drain for a compression heat regeneration adsorption dryer includes a support frame 1. A separation tank 2 is fixedly connected to the left vertical part of the support frame 1, and the separation tank 2 is in contact with the horizontal part of the support frame 1. A separation tank 3 is fixedly connected to the right vertical part of the support frame 1, and the separation tank 3 is in contact with the horizontal part of the support frame 1. A flow pipe 4 is fixedly connected between the separation tank 3 and the separation tank 2. An output pump is provided on the outside of the flow pipe 4. Two evenly distributed sockets 6 are fixedly connected to the inner wall of the separation tank 2. A support plate 7 is slidably connected to the inner wall of the two sockets 6. A cooler 8 is fixedly installed at the lower end of the support plate 7.

[0024] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 The inner wall of the separator tank 2 is provided with a locking hole 9. The upper end of the support plate 7 is fixedly connected to a handle 10. The vertical part of the handle 10 is fixedly connected to a guide plate 11. The outer side of the guide plate 11 is slidably sleeved with a moving plate 12. The moving plate 12 is slidably connected to the support plate 7. The horizontal part of the moving plate 12 is fixedly connected to a locking ball 13. The locking ball 13 is slidably connected to the locking hole 9. The outer side of the guide plate 11 is provided with a spring 14. Through the setting of the locking ball 13, locking hole 9 and other structures, the handle 10 can be limited, thereby limiting the use of the support plate 7.

[0025] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 There are two locking holes 9, which are symmetrically distributed on the separation tank 12. The locking holes 9 facilitate the locking with the locking ball 13. One end of the spring 14 is fixedly connected to the moving plate 12, and the other end of the spring 14 is fixedly connected to the handle 10. The spring 14 can be used to tighten the moving plate 12.

[0026] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4The separation tank 2 3 is equipped with a mechanical separation mechanism 5, which includes a mounting frame 50. The mounting frame 50 is fixedly connected to the right side of the support frame 1. A servo motor 51 is fixedly mounted on the horizontal part of the mounting frame 50. A pulley 1 52 is fixedly sleeved on the outer side of the output shaft of the servo motor 51. A support shaft 53 is rotatably connected to the inner wall of the separation tank 2 3. A pulley 2 54 is fixedly sleeved on the outer side of the support shaft 53. A V-belt 55 is provided on the surface of the pulley 2 54 and the pulley 1 52. A separation disc 56 is fixedly sleeved on the outer side of the support shaft 53. A separation baffle 57 is fixedly connected to the inner wall of the separation tank 2 3 and above the separation disc 56. A fixing plate 59 is fixedly connected to the vertical part of the right side of the support frame 1. An extension plate is slidably connected to the inner wall of the fixing plate 59. The telescopic block 590 is connected to a tensioning wheel 591 via a connecting shaft. The tensioning wheel 591 contacts the V-belt 55. A connecting frame 592 is fixedly connected to the right end of the fixed plate 59. A screw 593 is mounted on the vertical part of the connecting frame 592 via a bearing. The screw 593 is threadedly connected to the telescopic block 590. Through the action of the servo motor 51, pulley 54, V-belt 55, etc., the support shaft 53 can be driven to rotate, thereby driving the separation disc 56 to rotate. This allows for mechanical impact on large liquid droplets in the gas, achieving a good gas-water separation effect. Under the action of the screw 593, telescopic block 590, etc., the tensioning wheel 591 can be driven to tension the V-belt 55 to ensure the transmission effect of the V-belt 55.

[0027] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4 Two evenly distributed limiting discs 58 are fixedly sleeved on the outer side of the support shaft 53. Each limiting disc 58 is rotatably connected to the canister 2 3. The limiting discs 58 can be used to limit the rotation of the support shaft 53. A turntable is fixedly connected to the right end of the screw 593. The surface of the turntable is provided with multiple friction grooves arranged in a ring array. The combination of the turntable, friction grooves and other structures facilitates the rotation of the screw 593.

[0028] The specific implementation process of this utility model is as follows: In use, by pushing the support plate 7 into the separation tank 2, the cooler 8 is driven into the separation tank 2, and finally the support plate 7 is inserted into the socket 6 for quick positioning. During this process, under the pressure of the port of the separation tank 2, the locking ball 13 can be pushed to move, so that the moving plate 12 slides along the surface of the guide plate 11, causing the spring 14 to deform, and finally the locking ball 13 slides along the inner wall of the separation tank 2. When the locking ball 13 slides into the locking hole 9, the spring 14 returns to its deformation, so that the locking ball 13 is pushed into the locking hole 9, limiting the support plate 7, so that the cooler 8 is stable. Under the action of the cooler 8, the high temperature and high humidity gas can be condensed, and then the gas can be separated into water vapor once.

[0029] Through the flow pipe 4, gas can be input into the second separator 3. When the servo motor 51 drives the output shaft to rotate, it can drive the first pulley 52 to rotate. Under the transmission of the V-belt 55, it drives the second pulley 54 to rotate, and finally drives the separation disc 56 to rotate centrifugally. This causes large droplets in the gas to collide and separate. Under the action of the separation baffle 57, small droplets in the gas can be collided and captured, so as to play a good secondary water-gas separation role.

[0030] By pushing the turntable to rotate, the screw 593 is driven to rotate. Under the threaded connection, the telescopic block 590 can be driven to slide along the inner wall of the fixed plate 59, thereby driving the tension wheel 591 to move. This allows the tension wheel 591 to squeeze and tension the V-belt 55, ensuring a good transmission effect for the V-belt 55.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency gas-liquid separator drainer for a compression heat regeneration adsorption dryer, comprising a support frame (1), characterized in that: The left vertical part of the support frame (1) is fixedly connected to the first separation tank (2), which is in contact with the horizontal part of the support frame (1). The right vertical part of the support frame (1) is fixedly connected to the second separation tank (3), which is in contact with the horizontal part of the support frame (1). A flow pipe (4) is fixedly connected between the second separation tank (3) and the first separation tank (2). An output pump is provided on the outside of the flow pipe (4). A mechanical separation mechanism (5) is provided on the second separation tank (3). Two evenly distributed sockets (6) are fixedly connected to the inner wall of the first separation tank (2). A support plate (7) is slidably connected to the inner wall of the two sockets (6). A cooler (8) is fixedly installed at the lower end of the support plate (7).

2. The high-efficiency gas-liquid separator drainer for a compression heat regeneration adsorption dryer according to claim 1, characterized in that: The inner wall of the separation tank (2) is provided with a locking hole (9). The upper end of the support plate (7) is fixedly connected to a handle (10). The vertical part of the handle (10) is fixedly connected to a guide plate (11). The outer side of the guide plate (11) is slidably sleeved with a moving plate (12). The moving plate (12) is slidably connected to the support plate (7). The horizontal part of the moving plate (12) is fixedly connected to a locking ball (13). The locking ball (13) is slidably connected to the locking hole (9). The outer side of the guide plate (11) is provided with a spring (14).

3. The high-efficiency gas-liquid separator drainer for a compression heat regeneration adsorption dryer according to claim 2, characterized in that: There are two card holes (9), which are symmetrically distributed on the separation tank (2).

4. The high-efficiency gas-liquid separator drainer for a compression heat regeneration adsorption dryer according to claim 2, characterized in that: One end of the spring (14) is fixedly connected to the movable plate (12), and the other end of the spring (14) is fixedly connected to the handle (10).

5. The high-efficiency gas-liquid separator drainer for a compression heat regeneration adsorption dryer according to claim 1, characterized in that: The mechanical separation mechanism (5) includes a mounting frame (50). The right side of the support frame (1) is fixedly connected to the mounting frame (50). A servo motor (51) is fixedly mounted on the horizontal part of the mounting frame (50). A pulley (52) is fixedly sleeved on the outer side of the output shaft of the servo motor (51). A support shaft (53) is rotatably connected to the inner wall of the separation tank (3). A pulley (54) is fixedly sleeved on the outer side of the support shaft (53). A V-belt (55) is provided on the surface of the pulley (54) and the pulley (52). A separation disc (56) is fixedly sleeved on the outer side of the support shaft (53). A separation baffle (57) is fixedly connected to the inner wall of the second tank (3) and above the separation disc (56). A fixing plate (59) is fixedly connected to the vertical part of the right side of the support frame (1). A telescopic block (590) is slidably connected to the inner wall of the fixing plate (59). A tension wheel (591) is installed on the telescopic block (590) through a connecting shaft. The tension wheel (591) is in contact with the V-belt (55). A connecting frame (592) is fixedly connected to the right end of the fixing plate (59). A screw (593) is installed on the vertical part of the connecting frame (592) through a bearing. The screw (593) is threadedly connected to the telescopic block (590).

6. The high-efficiency gas-liquid separator drainer for a compression heat regeneration adsorption dryer according to claim 5, characterized in that: Two evenly distributed limiting discs (58) are fixedly sleeved on the outside of the support shaft (53), and each of the limiting discs (58) is rotatably connected to the second tank (3).

7. The high-efficiency gas-liquid separator drainer for a compression heat regeneration adsorption dryer according to claim 5, characterized in that: The right end of the screw (593) is fixedly connected to a turntable, and the surface of the turntable is provided with a plurality of friction grooves arranged in a ring array.

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