Machine for forming low-calorie shortbread biscuits

Abstract

The utility model discloses a kind of low-heat shortbread forming machines, including main frame, first conveying assembly is equipped on main frame, first conveying assembly top is equipped with first forming assembly and second forming assembly in turn and arranged in front and back side by side;The first forming assembly includes first forming roller, and the second forming assembly includes second forming roller, and the first forming roller and second forming roller rotate synchronously;The rear of the second forming assembly is also equipped with second conveying assembly for collecting edge material, and the second conveying assembly and first conveying assembly are arranged obliquely;Second conveying assembly is equipped with shearing assembly for shearing edge material.The utility model is sequentially formed by first forming assembly and second forming assembly, and product forming effect is good and easy to separate;Second conveying assembly is simultaneously arranged for excess edge material, and edge material cannot be accumulated, facilitating subsequent processing of product.

Description

Technical Field

[0001] This utility model belongs to the field of biscuit processing technology, specifically relating to a molding machine for low-calorie peach shortbread biscuits. Background Technology

[0002] After the dough is pressed by a roller device, it reaches the required thickness, becoming a uniformly thick piece. Then, it passes through a forming machine to achieve the desired preliminary cookie shape, ready for the next baking step. Existing patent CN222217020U discloses a cookie forming machine for producing shortbread cookies, including a machine body and an operating shell fixed to one side of the top of the machine body. A transmission roller for supporting conveying is installed on one side of the machine body. A pressure roller is located inside the operating shell. The machine also includes a controller located at the front of the machine body, a feed hopper at the top of the operating shell, a forming mold on the surface of the pressure roller, connecting drive rods on the front and rear sides of the pressure roller, and a bearing seat on one side of the inner cavity of the pressure roller. Existing forming machines use a single pressure roller, resulting in incomplete separation between the formed product and the scrap, leading to poor forming quality. Although a vibration device is installed inside the pressure roller to separate the product from the roller, a small amount of product still cannot be completely separated. Furthermore, the vibration device can easily deform the formed product, resulting in a poor final forming effect. Therefore, it is necessary to design a low-calorie peach shortbread forming machine to overcome the above difficulties. Summary of the Invention

[0003] This invention addresses the problems existing in the prior art by designing a molding machine for low-calorie peach shortbread cookies. This invention uses a first molding component and a second molding component to form the cookies sequentially, resulting in good product forming effect and easy separation. At the same time, a second conveying component is provided to handle excess scrap material, preventing scrap material from accumulating and facilitating subsequent product processing.

[0004] The objective of this invention is achieved through the following technical solution: a forming machine for low-calorie peach shortbread cookies, comprising a main frame, a first conveying component on the main frame, and a first forming component and a second forming component arranged side-by-side above the first conveying component; the first forming component includes a first forming roller, and the second forming component includes a second forming roller, the first forming roller and the second forming roller rotating synchronously; a second conveying component for collecting edge material is further provided behind the second forming component, the second conveying component and the first conveying component being inclined; a shearing component for cutting edge material is provided on the second conveying component.

[0005] Preferably, the first conveying assembly includes a first driving roller, a first driven roller, a first motor, and a first transmission component; the first driving roller and the first driven roller are both rotatably connected to the main frame; the first motor is fixedly installed on the side of the main frame and is connected to the first driving roller; the first transmission component is sleeved on the outer layer of the first driving roller and the first driven roller, and when the first motor is working, it drives the first transmission component to rotate relative to the main frame.

[0006] Preferably, the first transmission component is horizontally positioned, and the first motor is positioned away from the initial end of the second transmission component; a bearing mounting seat is provided between the first driving roller and the main frame to connect the two, and a bearing mounting seat is also provided between the first driven roller and the main frame to connect the two.

[0007] Preferably, the first conveying component has a second conveying component at the end near the second forming component, and the initial end of the second conveying component is adjacent to the first conveying component; the second conveying component includes a second support, a second driving roller, a second driven roller, a second motor, and a second transmission component; the second driving roller and the second driven roller are both rotatably connected to the second support; the first motor is fixedly installed on the side of the second support, and the second motor is connected to the second driving roller; the second transmission component is sleeved on the outer layer of the second driving roller and the second driven roller, and when the second motor is working, it drives the second transmission component to rotate relative to the second support; the second transmission component and the first transmission component are inclined relative to each other.

[0008] Preferably, a bearing mounting seat is provided between the second driving roller and the second support to connect the two, and a bearing mounting seat is also provided between the second driven roller and the second support to connect the two; the second motor is located away from the end of the first conveying assembly, and the rotational speed of the first transmission component and the rotational speed of the second transmission component are set to be the same.

[0009] Preferably, the second support is provided with a shearing support, and a shearing assembly is installed on the shearing support. The shearing assembly includes a shearing body and a pair of shearing cylinders. The shearing cylinders are fixedly installed on the shearing support, and the shearing body is fixedly installed on the piston shaft of the shearing cylinders. The shearing body and the second transmission component are arranged perpendicular to each other.

[0010] When the first motor is working, it drives the first active roller to rotate. When the first active roller rotates, it drives the first transmission component to rotate relative to the main frame. Above the first conveying component, there are a first forming component and a second forming component in sequence. After the dough is formed, it will be divided into shaped biscuits and edge material set on the outer layer of the biscuits. Then the biscuits are transported to the baking process along the first conveying component. When the edge material approaches the second conveying component, the operator manually places the edge material on the second transmission component. Since the dough has been formed by the first and second forming components, the biscuits and edge material have been completely separated. The second transmission component is set above the first transmission component, and the first and second transmission components rotate at the same speed. In this way, the edge material will automatically separate from the sides of the biscuits. At this time, the edge material is set as a whole and will not break. In this way, the edge material will be continuously transported to the second transmission component. Since the edge material at the initial end is in contact with the operator, the shearing cylinder controls the shearing component to cut the initial end of the edge material. In this way, the remaining edge material can be recycled for secondary processing.

[0011] Preferably, the first molding assembly further includes a third motor connected to the first molding roller, the first molding roller being rotatably connected to the main frame, and a bearing mounting seat connecting the first molding roller and the main frame is provided between the two; the second molding assembly further includes a fourth motor connected to the second molding roller, the second molding roller being rotatably connected to the main frame, and a bearing mounting seat connecting the second molding roller and the main frame is provided between the second molding roller and the main frame; the first molding roller and the second molding roller are arranged side by side and adjacent to each other, and the first molding roller and the second molding roller rotate at the same speed.

[0012] Preferably, the first forming roller and the second forming roller have the same outer diameter; the first forming roller has a plurality of evenly distributed square borders, and the second forming roller has a plurality of evenly distributed square protrusions; the outer contours of the square borders and the outer contours of the square protrusions are adapted to each other, and each square protrusion corresponds to each square border; each square protrusion has a plurality of evenly distributed columnar protrusions.

[0013] After the dough is pressed by the roller device in the previous process, it becomes a uniformly thick whole. When the dough passes through the first forming component, it continues to contact the square frame, thus determining the size of the individual biscuit. At this point, the dough is not completely separated from the edge material, and the dough continues to move to the second forming component. Since each square frame corresponds to a square protrusion, and the first and second forming rollers rotate at the same speed, the square protrusions continue to press the biscuit already shaped within the square frame, thereby completely separating the biscuit from the edge material. The biscuit is pressed by the second forming roller, and its final thickness is also determined. At this point, simply pulling the edge material will move it away from the shaped biscuit. The square protrusions have several evenly distributed columnar protrusions, which form corresponding patterns on the surface of the biscuit.

[0014] Compared with the prior art, the present invention has the following advantages: 1. The biscuit is shaped sequentially by the first forming component and the second forming component, resulting in good shaping effect and easy separation of the biscuit from the edge material, which facilitates the subsequent baking of the biscuit; 2. There is an angle between the first conveying component and the second conveying component, so when the edge material is placed on the second conveying component, the edge material can be automatically separated from the biscuit, which facilitates the recycling of the edge material; 3. By setting a shearing component in the second conveying component, the edge material at the initial end is cut off, so that the edge material is cleaner and more hygienic, which facilitates secondary recycling and processing. Attached Figure Description

[0015] Figure 1 This is a perspective view of the present utility model;

[0016] Figure 2 A perspective view of the first conveying component, the first forming component, and the second forming component;

[0017] Figure 3 An exploded view of the first conveying component, the first forming component, and the second forming component;

[0018] Figure 4 An exploded view of the second conveying component and the shearing component;

[0019] Figure 5 This is a three-dimensional view of the first forming roller;

[0020] Figure 6 This is a three-dimensional view of the second forming roller;

[0021] The diagram shows: 1. Main frame; 2. First conveying assembly; 21. First driving roller; 22. First driven roller; 23. First motor; 24. First transmission component; 3. First forming assembly; 31. First forming roller; 32. Third motor; 33. Square frame; 4. Second forming assembly; 41. Second forming roller; 42. Fourth motor; 43. Square protrusion; 44. Columnar protrusion; 5. Second conveying assembly; 51. Second support; 52. Second driving roller; 53. Second driven roller; 54. Second motor; 55. Second transmission component; 6. Shearing assembly; 61. Shearing component body; 62. Shearing cylinder; 7. Bearing mounting seat; 8. Shearing support. Detailed Implementation

[0022] The present invention will be further described below with reference to the embodiments shown in the accompanying drawings:

[0023] like Figures 1 to 6As shown, this embodiment discloses a low-calorie peach shortbread forming machine, including a main frame 1, a first conveying component 2 on the main frame 1, and a first forming component 3 and a second forming component 4 arranged side by side on top of the first conveying component 2; the first forming component 3 includes a first forming roller 31, and the second forming component 4 includes a second forming roller 41, the first forming roller 31 and the second forming roller 41 rotate synchronously; a second conveying component 5 for collecting edge material is also provided behind the second forming component 4, the second conveying component 5 and the first conveying component 2 are inclined; the second conveying component 5 is provided with a shearing component 6 for cutting edge material.

[0024] The first conveying assembly 2 includes a first driving roller 21, a first driven roller 22, a first motor 23, and a first transmission component 24. Both the first driving roller 21 and the first driven roller 22 are rotatably connected to the main frame 1. The first motor 23 is fixedly mounted on the side of the main frame 1 and is connected to the first driving roller 21. The first transmission component 24 is sleeved on the outer layer of the first driving roller 21 and the first driven roller 22. When the first motor 23 operates, it drives the first transmission component 24 to rotate relative to the main frame 1. The first transmission component 24 is horizontally positioned, and the first motor 23 is positioned away from the initial end of the second conveying assembly 5. A bearing mounting seat 7 is provided between the first driving roller 21 and the main frame 1 to connect the two, and a bearing mounting seat 7 is also provided between the first driven roller 22 and the main frame 1 to connect the two.

[0025] A second conveying component 5 is provided at the end of the first conveying component 2 near the second forming component 4, and the initial end of the second conveying component 5 is adjacent to the first conveying component 2. The second conveying component 5 includes a second support 51, a second driving roller 52, a second driven roller 53, a second motor 54, and a second transmission component 55. The second driving roller 52 and the second driven roller 53 are both rotatably connected to the second support 51. The first motor 23 is fixedly installed on the side of the second support 51, and the second motor 54 is connected to the second driving roller 52. The second transmission component 55 is sleeved on the outer layer of the second driving roller 52 and the second driven roller 53. When the second motor 54 is working, it drives the second transmission component 55 to rotate relative to the second support 51. The second transmission component 55 and the first transmission component 24 are inclined relative to each other. A bearing mounting seat 7 is provided between the second driving roller 52 and the second support 51 to connect the two, and a bearing mounting seat 7 is also provided between the second driven roller 53 and the second support 51 to connect the two. The second motor 54 is located away from the end of the first conveying component 2, and the rotational speed of the first transmission component 24 and the rotational speed of the second transmission component 55 are the same. The second support 51 is provided with a shearing support 8, and a shearing assembly 6 is installed on the shearing support 8. The shearing assembly 6 includes a shearing body 61 and a pair of shearing cylinders 62. The shearing cylinders 62 are fixedly installed on the shearing support 8, and the shearing body 61 is fixedly installed on the piston shaft of the shearing cylinders 62. The shearing body 61 and the second transmission component 55 are arranged perpendicular to each other.

[0026] 1. The first molding component 3 further includes a third motor 32, which is connected to the first molding roller 31. The first molding roller 31 is rotatably connected to the main frame 1, and a bearing mounting seat 7 connecting the first molding roller 31 and the main frame 1 is provided between the two. The second molding component 4 further includes a fourth motor 42, which is connected to the second molding roller 41. The second molding roller 41 is rotatably connected to the main frame 1, and a bearing mounting seat 7 connecting the second molding roller 41 and the main frame 1 is provided between the second molding roller 41 and the main frame 1. The first molding roller 31 and the second molding roller 41 are arranged side by side and adjacent to each other, and the rotational speeds of the first molding roller 31 and the second molding roller 41 are set to be the same. The first forming roller 31 and the second forming roller 41 have the same outer diameter; the first forming roller 31 is provided with a plurality of evenly distributed square borders 33, and the second forming roller 41 is provided with a plurality of evenly distributed square protrusions 43; the outer contour of the square borders 33 and the outer contour of the square protrusions 43 are adapted to each other, and each square protrusion 43 corresponds to each square border 33; the square protrusions 43 are provided with a plurality of evenly distributed columnar protrusions 44.

[0027] The specific operation process of this embodiment is as follows: When the first motor 23 works, it drives the first active roller 21 to rotate. When the first active roller 21 rotates, it drives the first transmission component 24 to rotate relative to the main frame 1. The first forming component 3 and the second forming component 4 are arranged in sequence above the first conveying component 2. After the dough is formed, it will be divided into shaped biscuits and edge material set on the outer layer of the biscuits. Then the biscuits are transported to the baking process along the first conveying component 2. When the edge material is close to the second conveying component 5, the operator manually places the edge material on the second transmission component 55. Since the dough has been formed by the first forming component 3 and the second forming component 4, the biscuits and edge material have been completely separated. The second transmission component 55 is set above the first transmission component 24, and the rotation speed of the first transmission component 24 and the second transmission component 55 is the same. In this way, the edge material will automatically separate from the sides of the biscuits. At this time, the edge material is set as a whole and will not break. In this way, the edge material will be continuously transported to the second transmission component 55. Since the edge material at the initial end is in contact with the operator, the shearing cylinder 62 controls the shearing component body 61 to cut the initial end of the edge material. In this way, the remaining edge material can be recycled for secondary processing.

[0028] After the dough is squeezed by the roller device in the previous process, the dough becomes a whole with uniform thickness. When the dough passes through the first forming component 3, the dough continues to contact the square frame 33, thus determining the size of the single biscuit. At this time, the dough and the edge material are not completely separated, and the dough continues to move to the second forming component 4. Since each square frame 33 corresponds one-to-one with the square protrusion 43, and the rotation speed of the first forming roller 31 and the second forming roller 41 is set to the same, the square protrusion 43 will continue to squeeze the biscuit that has been shaped inside the square frame 33, thereby completely separating the biscuit from the edge material. The biscuit is squeezed by the second forming roller 41, and the final thickness is also determined. At this time, as long as the edge material is pulled, the edge material can be moved away from the shaped biscuit. The square protrusion 43 is provided with several evenly distributed columnar protrusions 44, so that the columnar protrusions 44 can form corresponding patterns on the surface of the biscuit.

[0029] The specific embodiments described herein are merely illustrative examples illustrating the spirit of this utility model. Those skilled in the art to which this utility model pertains may make various modifications or additions to the described specific embodiments or use similar methods to replace them, without departing from the spirit of this utility model or exceeding the scope defined by the appended claims.

Claims

1. A molding machine for low-calorie peach shortbread cookies, comprising a main frame (1), characterized in that, The main frame (1) is provided with a first conveying component (2), and above the first conveying component (2) are a first forming component (3) and a second forming component (4) arranged side by side. The first forming component (3) includes a first forming roller (31), and the second forming component (4) includes a second forming roller (41). The first forming roller (31) and the second forming roller (41) rotate synchronously. A second conveying component (5) for collecting edge material is also provided behind the second forming component (4). The second conveying component (5) and the first conveying component (2) are arranged at an angle. A shearing component (6) for shearing edge material is provided on the second conveying component (5).

2. The low-calorie peach shortbread forming machine according to claim 1, characterized in that, The first conveying component (2) includes a first driving roller (21), a first driven roller (22), a first motor (23), and a first transmission component (24); the first driving roller (21) and the first driven roller (22) are rotatably connected to the main frame (1); the first motor (23) is fixedly installed on the side of the main frame (1), and the first motor (23) is connected to the first driving roller (21); the first transmission component (24) is sleeved on the outer layer of the first driving roller (21) and the first driven roller (22), and when the first motor (23) is working, it drives the first transmission component (24) to rotate relative to the main frame (1).

3. The low-calorie peach shortbread forming machine according to claim 2, characterized in that, The first transmission component (24) is horizontally positioned, and the first motor (23) is positioned away from the initial end of the second transmission component (5); a bearing mounting seat (7) connecting the first driving roller (21) and the main frame (1) is provided, and a bearing mounting seat (7) connecting the first driven roller (22) and the main frame (1) is also provided.

4. The low-calorie peach shortbread forming machine according to claim 2, characterized in that, The first conveying component (2) is provided with a second conveying component (5) at the end near the second forming component (4), and the initial end of the second conveying component (5) is arranged adjacent to the first conveying component (2); the second conveying component (5) includes a second support (51), a second driving roller (52), a second driven roller (53), a second motor (54), and a second transmission component (55); the second driving roller (52) and the second driven roller (53) are rotatably connected to the second support (51); the first motor (23) is fixedly installed on the side of the second support (51), and the second motor (54) is connected to the second driving roller (52); the second transmission component (55) is sleeved on the outer layer of the second driving roller (52) and the second driven roller (53), and when the second motor (54) works, it drives the second transmission component (55) to rotate relative to the second support (51); the second transmission component (55) and the first transmission component (24) are inclined to each other.

5. The low-calorie peach shortbread forming machine according to claim 4, characterized in that, A bearing mounting seat (7) is provided between the second driving roller (52) and the second support (51) to connect the two. A bearing mounting seat (7) is also provided between the second driven roller (53) and the second support (51) to connect the two. The second motor (54) is located away from the end of the first transmission component (2). The rotational speed of the first transmission component (24) and the rotational speed of the second transmission component (55) are set to be the same.

6. The low-calorie peach shortbread forming machine according to claim 4, characterized in that, The second support (51) is provided with a shearing support (8), and a shearing assembly (6) is installed on the shearing support (8). The shearing assembly (6) includes a shearing body (61) and a pair of shearing cylinders (62). The shearing cylinder (62) is fixedly installed on the shearing support (8), and the shearing body (61) is fixedly installed on the piston shaft of the shearing cylinder (62). The shearing body (61) and the second transmission component (55) are arranged perpendicular to each other.

7. The low-calorie peach shortbread forming machine according to claim 1, characterized in that, The first molding component (3) further includes a third motor (32), which is connected to the first molding roller (31). The first molding roller (31) is rotatably connected to the main frame (1). A bearing mounting seat (7) connecting the first molding roller (31) and the main frame (1) is provided between the two. The second molding component (4) further includes a fourth motor (42), which is connected to the second molding roller (41). The second molding roller (41) is rotatably connected to the main frame (1). A bearing mounting seat (7) connecting the second molding roller (41) and the main frame (1) is provided between the second molding roller (41) and the main frame (1). The first molding roller (31) and the second molding roller (41) are arranged side by side and adjacent to each other. The rotation speeds of the first molding roller (31) and the second molding roller (41) are set to be the same.

8. The low-calorie peach shortbread forming machine according to claim 7, characterized in that, The first forming roller (31) and the second forming roller (41) have the same outer diameter; the first forming roller (31) has a plurality of evenly distributed square borders (33), and the second forming roller (41) has a plurality of evenly distributed square protrusions (43); the outer contour of the square borders (33) and the outer contour of the square protrusions (43) are adapted to each other, and each square protrusion (43) corresponds to each square border (33); the square protrusions (43) have a plurality of evenly distributed columnar protrusions (44).

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