Water-saving efficient chicken automatic spraying device

Abstract

The utility model relates to poultry meat processing equipment field discloses a kind of water-saving efficient chicken automatic sprinkling device, including conveyer, and the conveyer outside is provided with spraying mechanism, and the conveyer outside is provided with outer support, and the spraying mechanism includes No. water supply frame and No. 2 water supply frame, and the side of No. 2 water supply frame and No. 1 water supply frame mutually close is uniformly provided with spray head assembly and the number is multiple, and the side of No. 1 water supply frame and No. 2 water supply frame mutually close is commonly fixed with connecting pipe and the number is two. In the utility model, spraying mechanism and spray head assembly are provided, the pressure of water flow can be adjusted, the stubborn degree of dirt on the surface of chicken can be adjusted, water consumption can be saved and splashing can be prevented under low pressure, stubborn dirt can be cleaned by the pressure of water column under high pressure, not only greatly improve cleaning efficiency and pertinence, but also optimize water resource and energy consumption under the premise of guaranteeing cleaning effect.

Description

Technical Field

[0001] This utility model relates to the field of poultry processing equipment, and in particular to a water-saving and high-efficiency automated spraying device for chicken meat. Background Technology

[0002] In the modern poultry processing industry chain, cleaning the chicken carcasses after slaughter is a crucial pre-processing step. Its main purpose is to remove feathers, blood stains, visceral residue, and various microorganisms adhering to the carcass surface, ensuring food safety, extending shelf life, and improving product appearance. The efficiency of this process directly affects the hygiene level of the final product, consumer acceptance, and the company's economic benefits.

[0003] Current chicken processing requires cleaning of some difficult-to-rinse chicken pieces. However, commercially available automated chicken spraying devices can only rinse the surface. The spraying force is not adjustable, and the water pressure cannot be adjusted according to the amount of dirt residue on the chicken surface. This makes them unsuitable for different cleaning needs. Furthermore, most production lines still use open, high-flow nozzles for flood rinsing, which lacks precise control over water pressure and flow. A large amount of cleaning water is discharged into the sewer after only a brief contact with the carcass, resulting in a significant waste of water resources and making the system impractical. Therefore, a water-saving and efficient automated chicken spraying device is proposed to solve the above problems. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a water-saving and high-efficiency automated spraying device for chicken, which aims to improve the problems of the inability to adjust the impact force of the spraying device and the waste of water resources in the prior art.

[0005] To achieve the above objectives, this utility model adopts the following technical solution: a water-saving and high-efficiency automated chicken spraying device, including a conveyor, a spraying mechanism externally mounted on the conveyor, and an external support frame externally mounted on the conveyor. The spraying mechanism includes a first water conveyor frame and a second water conveyor frame. Multiple nozzle assemblies are provided on the adjacent sides of the first and second water conveyor frames. Two connecting pipes are fixedly connected to the adjacent sides of the first and second water conveyor frames. Water inlet pipes are fixedly connected to the opposite sides. The second water supply frame is through and fixedly connected to the external support. The nozzle assembly includes a nozzle base, which is fixedly connected to either the first or second water supply frame. The nozzle base has a second threaded groove inside. A first baffle is fixedly connected to the lower part of the inner wall of the nozzle base. A rubber ring is movably connected to the upper part of the first baffle. A spray head is threadedly connected to the upper part of the nozzle base. A second baffle is fixedly connected inside the spray head. The lower part of the spray head abuts against the rubber ring.

[0006] As a further description of the above technical solution:

[0007] The lower part of the spraying mechanism is equipped with a filtration mechanism, which includes a deep filtration component. The deep filtration component includes a water outlet pipe. A threaded groove is opened inside the water outlet pipe. A filter pipe is provided on the rear side of the water outlet pipe. Threaded connectors are fixedly connected to both the front and rear sides of the filter pipe. The threaded connector on the front side is threadedly connected to the water outlet pipe, and the threaded connector on the rear side is threadedly connected to a water pumping external connector.

[0008] As a further description of the above technical solution:

[0009] A collection box is provided at the lower part of the external support, and the rear side of the collection box is fixedly connected to the water outlet pipe.

[0010] As a further description of the above technical solution:

[0011] The rear of the external support has a No. 2 slot, and the inner front of the external support has a No. 3 slot. The No. 2 slot and the No. 3 slot are movably connected to the No. 1 sieve plate.

[0012] As a further description of the above technical solution:

[0013] The external support has a No. 1 slot at the rear and a No. 4 slot at the front inner side. The No. 1 slot and the No. 4 slot are movably connected to a No. 2 sieve plate. Both the No. 1 sieve plate and the No. 2 sieve plate are fixedly connected to a baffle at the rear.

[0014] As a further description of the above technical solution:

[0015] The external bracket has mounting ports on both the left and right sides.

[0016] This utility model has the following beneficial effects:

[0017] 1. This utility model is equipped with a spraying mechanism and a nozzle assembly, which can adjust the water pressure according to the stubbornness of the dirt on the surface of the chicken. Under low pressure, it can save water and prevent splashing. Under high pressure, it can clean stubborn dirt through the strong pressure of the water jet. This not only greatly improves the cleaning efficiency and targeting, but also optimizes the consumption of water resources and energy while ensuring the cleaning effect.

[0018] 2. This utility model is equipped with a filtration mechanism and a deep filtration component, which can effectively remove solid impurities from the water. The treated water is significantly purified to meet the corresponding hygiene standards or internal reuse requirements. It can be recycled for initial rinsing and other processes where water quality requirements are not high, which can greatly reduce the consumption of fresh tap water and reduce the water cost for enterprises. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall front three-dimensional structure of a water-saving and high-efficiency automated chicken spraying device proposed in this utility model;

[0020] Figure 2 A three-dimensional structural diagram showing the filtration and spraying mechanisms of a water-saving and high-efficiency automated chicken spraying device proposed in this utility model.

[0021] Figure 3 This is a three-dimensional structural diagram showing the disassembled filter mechanism of a water-saving and high-efficiency automated chicken spraying device proposed in this utility model.

[0022] Figure 4 This is a three-dimensional cross-sectional view of the water-saving and high-efficiency automated chicken spraying device proposed in this utility model.

[0023] Figure 5 This is a schematic diagram of the overall rear three-dimensional structure of a water-saving and high-efficiency automated chicken spraying device proposed in this utility model;

[0024] Figure 6 This is a three-dimensional structural diagram of the nozzle assembly of a water-saving and high-efficiency automated chicken spraying device proposed in this utility model, disassembled from the lower side.

[0025] Figure 7 This is a three-dimensional structural diagram of the top side of the nozzle assembly of a water-saving and high-efficiency automated chicken spraying device proposed in this utility model.

[0026] Legend:

[0027] 1. Filtration mechanism; 2. Conveyor; 3. Spraying mechanism; 4. External support; 11. No. 1 sieve plate; 12. No. 2 sieve plate; 13. Baffle; 14. Depth filtration assembly; 15. Collection box; 141. Water outlet pipe; 142. No. 1 threaded groove; 143. Filter pipe; 144. Threaded connector; 145. External water pumping connector; 31. Sprayer assembly; 311. Spray head; 312. Rubber ring; 313. Sprayer base; 314. No. 2 threaded groove; 315. No. 1 baffle; 316. No. 2 baffle; 32. No. 1 water conveying frame; 33. No. 2 water conveying frame; 34. Connecting pipe; 35. Water inlet pipe; 41. Installation port; 42. No. 1 bayonet; 43. No. 2 bayonet; 44. No. 3 slot; 45. No. 4 slot. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] Reference Figure 1 This utility model provides an embodiment of a water-saving and high-efficiency automated chicken spraying device, including a conveyor 2 that transports chicken meat. The conveyor 2 is configured as a mesh conveyor belt. A spraying mechanism 3 is installed outside the conveyor 2 to spray the transported chicken meat. An external support 4 is installed outside the conveyor 2 to assemble the various components together. The spraying mechanism 3 includes a first water conveyor 32 and a second water conveyor 33, which transport water to a nozzle assembly 31. The second water conveyor 33 and the first water conveyor 32 are close to each other. Each side is equipped with a nozzle assembly 31, and there are multiple nozzle assemblies 31. The nozzle assembly 31 can adjust the water pressure according to the stubbornness of the stains. The first water conveyor 32 and the second water conveyor 33 are fixedly connected to each other on the side that are close to each other, and there are two connecting pipes 34. The connecting pipes 34 can transmit water to the first water conveyor 32 and the second water conveyor 33. The two connecting pipes 34 are fixedly connected to the side that are far apart from each other, and the water inlet pipes 35 input water into the entire spraying mechanism 3. It is connected to equipment such as water pumps through pipelines. The second water conveyor 33 is connected to the external support 4 through and fixedly connected.

[0030] Reference Figure 6 - Figure 7 The nozzle assembly 31 includes a nozzle base 313 for connecting various components. The nozzle base 313 has a second threaded groove 314 inside, which helps to fix the nozzle 311. A first baffle 315 is fixedly connected to the lower part of the inner wall of the nozzle base 313. The first baffle 315 can block part of the water flow and divide the water flow into multiple streams, and works with the second baffle 316 to adjust the water pressure. A rubber ring 312 is movably connected to the upper part of the first baffle 315 to prevent water from flowing out of the first baffle 315. Water overflows from the gap formed by baffle 315 and baffle 316. The nozzle base 313 is threadedly connected to the upper part of the nozzle head 311. Baffle 316 is fixedly connected inside the nozzle head 311. Baffle 316 can adjust the blocking range of the opening between baffle 315 by cooperating with the rotation of nozzle head 311, thereby adjusting the size of the water outlet. The lower part of nozzle head 311 abuts against rubber ring 312. Abutting against rubber ring 312 can prevent water from washing away rubber ring 312 and play the role of fixing rubber ring 312.

[0031] Reference Figure 2 The spraying mechanism 3 is equipped with a filter mechanism 1 at its lower part. The filter mechanism 1 removes impurities from the water used to rinse the chicken. The filter mechanism 1 includes a deep filter component 14, which can remove impurities that were not removed after the first and second filtrations, as well as some non-solid impurities such as oil.

[0032] Reference Figure 3 - Figure 5 The deep filtration assembly 14 includes an outlet pipe 141, which is installed in conjunction with a filter pipe 143. The outlet pipe 141 has a threaded groove 142 inside, which connects to the filter pipe 143, the outlet pipe 141, and the external water inlet pipe 145. A filter pipe 143 is located behind the outlet pipe 141, and the filter pipe 143 contains a filter element that removes some non-solid impurities such as grease. Threaded connectors 144 are fixedly connected to both the front and rear sides of the filter pipe 143. The threaded connector 144 located at the front is connected to the outlet pipe. 141 is a threaded connection. The threaded connector 144 on the rear side is externally threaded to a water pump connector 145, which can be connected to a water pump. This threaded connection allows for the replacement of the filter element inside the filter tube 143. A collection box 15 is located at the lower part of the external bracket 4. The collection box 15 can store water that has undergone two coarse filtrations. The rear side of the collection box 15 is fixedly connected to the outlet pipe 141. A second bayonet 43 is located at the rear of the external bracket 4, which can be used for cleaning the first screen plate 11. A third bayonet is located on the inner front side of the external bracket 4. Slots 44 and 3 can assist in fixing the first screen plate 11 to the external support 4. The second slot 43 and the third slot 44 are movably connected to the first screen plate 11. A rubber sheet abuts against the front of the first screen plate 11 and the external support 4. A baffle 13 is fixedly connected to the rear of the first screen plate 11. The baffle 13 can not only facilitate the removal of the first screen plate 11 and the second screen plate 12, but also block the second slot 43 and the first slot 42 to prevent water from flowing out. The rear of the external support 4 has a first slot 42, which can be used to... For cleaning the No. 2 sieve plate 12, the front inner side of the external support 4 has a No. 4 slot 45, which helps to fix the No. 2 sieve plate 12 on the external support 4. The No. 1 slot 42 and the No. 4 slot 45 are movably connected to the No. 2 sieve plate 12. The front side of the No. 2 sieve plate 12 abuts against the external support 4 with a rubber sheet. The rear of the No. 2 sieve plate 12 is fixedly connected to a baffle 13. The left and right sides of the external support 4 have installation ports 41. The glass installed in the installation ports 41 can effectively observe whether the No. 1 sieve plate 11 and the No. 2 sieve plate 12 need to be cleaned.

[0033] Working principle: When the device is working, chicken is placed into conveyor 2, which is set up as a mesh conveyor belt to deliver water into the water inlet pipe 35. The water flows from the water inlet pipe 35 into the first water conveyor frame 32 and the second water conveyor frame 33, and then is sprayed out from the nozzle assembly 31 after passing through the first water conveyor frame 32 and the second water conveyor frame 33. When the chicken has a lot of dirt, the spray head 311 is rotated so that the second baffle 316 can block the remaining gap of the first baffle 315. Since the water flow rate is constant, the gap of the water outlet becomes smaller, and the water pressure will increase. After the chicken is rinsed with clean water, the water will carry away the residue that fell off the chicken and... The dirt falls from the mesh conveyor belt onto the first sieve plate 11 for the first filtration, and then onto the second sieve plate 12 for the second filtration. At this point, most of the residue and large impurities have been filtered out. The water is then stored in the collection box 15. The water stored in the collection box 15 is drawn out through the external water pumping pipe 145 and pumped into the filter pipe 143 from the outlet pipe 141. When the water passes through the filter pipe 143, it is further filtered by the filter element inside the filter pipe 143. At this point, the water has reached a level where it can be reused and can be used in the next chicken spraying or for other purposes.

[0034] When residue is visible on the glass at installation port 41 and needs cleaning, pull out the baffle 13 connecting to screen plate 11, remove screen plate 11, clean off the residue on screen plate 11, and insert it back into slot 43. Then pull out the baffle 13 connecting to screen plate 12, remove screen plate 12, clean off the residue on screen plate 12, and insert screen plate 12 back into slot 42. When replacing the filter element placed in filter tube 143, rotate filter tube 143 to unscrew threaded connector 144 from thread groove 142, remove the filter element, and screw threaded connector 144 back into thread groove 142.

[0035] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A water-saving and high-efficiency automated spraying device for chicken meat, comprising a conveyor (2), characterized in that: The transport machine (2) is equipped with a spraying mechanism (3) on its exterior and an external support (4) on its exterior. The spraying mechanism (3) includes a first water conveyor (32) and a second water conveyor (33). Both the second water conveyor (33) and the first water conveyor (32) have multiple nozzle assemblies (31) on their adjacent sides. Two connecting pipes (34) are fixedly connected to the adjacent sides of the first water conveyor (32) and the second water conveyor (33). Water inlet pipes (35) are fixedly connected to the opposite sides of the two connecting pipes (34). The second water conveyor (33) penetrates the external support (4). The nozzle assembly (31) is fixedly connected to a nozzle base (313), which is fixedly connected to a first water supply frame (32) or a second water supply frame (33). The nozzle base (313) has a second threaded groove (314) inside. A first baffle (315) is fixedly connected to the lower part of the inner wall of the nozzle base (313). A rubber ring (312) is movably connected to the upper part of the first baffle (315). A spray head (311) is threadedly connected to the upper part of the nozzle base (313). A second baffle (316) is fixedly connected inside the spray head (311). The lower part of the spray head (311) abuts against the rubber ring (312).

2. The water-saving and high-efficiency automated chicken spraying device according to claim 1, characterized in that: The spraying mechanism (3) is provided with a filtration mechanism (1) at its lower part. The filtration mechanism (1) includes a deep filtration component (14). The deep filtration component (14) includes a water outlet pipe (141). A threaded groove (142) is opened inside the water outlet pipe (141). A filter pipe (143) is provided on the rear side of the water outlet pipe (141). Threaded connectors (144) are fixedly connected to both the front and rear sides of the filter pipe (143). The threaded connector (144) on the front side is threadedly connected to the water outlet pipe (141). The threaded connector (144) on the rear side is threadedly connected to a water pumping connector (145).

3. The water-saving and high-efficiency automated chicken spraying device according to claim 2, characterized in that: The lower part of the external support (4) is provided with a collection box (15), and the rear side of the collection box (15) is fixedly connected to the water outlet pipe (141).

4. The water-saving and high-efficiency automated chicken spraying device according to claim 3, characterized in that: The external support (4) has a second slot (43) at the rear and a third slot (44) at the front inner side. The second slot (43) and the third slot (44) are movably connected to a first screen plate (11).

5. The water-saving and high-efficiency automated chicken spraying device according to claim 4, characterized in that: The external support (4) has a first slot (42) at the rear and a fourth slot (45) at the front inner side. The first slot (42) and the fourth slot (45) are movably connected to a second sieve plate (12). Both the first sieve plate (11) and the second sieve plate (12) are fixedly connected to a baffle (13) at the rear.

6. The water-saving and high-efficiency automated chicken spraying device according to claim 4, characterized in that: The external bracket (4) has mounting ports (41) on both the left and right sides.

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