Automatic spiral pepper cooking machine

Abstract

The utility model discloses a spiral automatic pepper cooking machine belongs to hotpot material processing technical field. A spiral automatic pepper cooking machine, including frame and fixedly connected heating water tank on the frame still include the rotation setting on the heating water tank and cook pepper cylinder, and the bottom of cook pepper cylinder is immersed in heating water tank, and the top of frame is fixedly connected with the shell for shielding cook pepper cylinder, wherein, cook pepper cylinder is cylindrical structure and is equipped with inlet and outlet, and the circumferential surface of cook pepper cylinder is provided with mesh hole, the cooperation of cook pepper cylinder, spiral piece, temperature sensor, controller, electric heating rod, water supply pipe and float ball valve can realize the purpose of automatic pepper cooking, automatic heating temperature control, automatic discharge, compared with traditional processing mode, and the pepper of the pepper cooking machine can continuously and uninterruptedly process the required ciba pepper, not only reduces the labor intensity of worker, and also greatly improves the production capacity.

Description

Technical Field

[0001] This utility model relates to the field of hot pot base processing technology, and in particular to a spiral automatic pepper cooking machine. Background Technology

[0002] Hot pot base is a food ingredient that forms the basis of seasoning when making hot pot. It determines the taste and flavor of the hot pot. There are many types of hot pot base, including spicy, mildly spicy, and numbing spicy, and the specific type can vary depending on the region and individual taste.

[0003] In the production of hot pot base, an essential seasoning is glutinous rice chili paste. Currently, the processing of glutinous rice chili paste involves steaming it in a pot. Workers need to pour dried chilies into the pot to steam them. After steaming, the glutinous rice chili paste needs to be manually removed and most of the water drained before it can be used.

[0004] However, the current processing methods for Ciba chili are relatively outdated, and the processing is time-consuming and labor-intensive, which not only fails to increase output but also results in high labor intensity for workers. Therefore, in order to solve the above-mentioned problems, a spiral automatic chili cooking machine is provided. Utility Model Content

[0005] The purpose of this utility model is to solve the problems of outdated processing methods for hot pot base, reliance on manual operation, high labor intensity, and difficulty in increasing output, and proposes a spiral automatic pepper cooking machine.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] An automatic spiral pepper cooking machine includes a frame and a heating water tank fixedly connected to the frame. It also includes a pepper cooking cylinder rotatably mounted on the heating water tank, with its bottom submerged in the tank. A shell is fixedly connected to the top of the frame to shield the pepper cooking cylinder. The pepper cooking cylinder has a cylindrical structure with an inlet and an outlet. A mesh is perforated on the circumference of the cylinder. The frame has a liquid supply section for supplying water into the pepper cooking cylinder. A spiral blade is fixedly connected inside the pepper cooking cylinder. When the cylinder rotates, the spiral blade conveys the peppers towards the outlet of the cylinder.

[0008] In order to achieve automatic rotation and feeding of the pepper cooking cylinder and the spiral blade, preferably, a servo motor is fixedly installed on the frame, the pepper cooking cylinder is rotatably connected to the heating water tank, and gears are fixedly connected to the output end of the servo motor and the feed inlet of the pepper cooking cylinder, and the two gears are connected by a chain.

[0009] To achieve automatic water replenishment and automatic temperature control, preferably, the liquid supply unit includes a water supply pipe fixedly connected to one side of the frame, a control valve is fixedly installed at the water inlet end of the water supply pipe, the drain end of the water supply pipe extends into the heating water tank and is fixedly installed with a float valve, and the frame is equipped with a temperature control component and a liquid delivery component.

[0010] To facilitate water temperature monitoring, the temperature control component further includes a temperature sensor fixedly connected to the outer wall of the frame, with the detection end of the temperature sensor extending into the heating water tank. An electric heating rod is fixedly installed inside the heating water tank, and a controller is fixedly connected to the outer wall of the housing. Both the temperature sensor and the electric heating rod are electrically connected to the controller.

[0011] To further improve cooking efficiency, the liquid delivery device includes a water pump fixedly installed on the frame. The inlet end of the water pump is connected to the heating water tank through a water pumping pipe, and the outlet end of the water pump is fixedly connected to a water delivery pipe. The end of the water delivery pipe away from the water pump is inserted into the pepper cooking cylinder.

[0012] To protect the feed inlet of the pepper cooking cylinder, a protective cover is preferably detachably connected to one side of the top of the frame, and the protective cover is attached to one side of the outer shell.

[0013] Compared with the prior art, this utility model provides a spiral automatic pepper cooking machine, which has the following beneficial effects:

[0014] 1. This spiral automatic pepper cooking machine, through the cooperation of the pepper cooking cylinder, spiral blade, temperature sensor, controller, electric heating rod, water supply pipe and float valve, can achieve the purpose of automatic pepper cooking, automatic heating and temperature control, and automatic material discharge. Compared with the traditional processing method, this pepper cooking machine can continuously process the required pepper paste without interruption, which not only reduces the labor intensity of workers, but also greatly improves the production capacity.

[0015] The parts of this device not covered herein are the same as or can be implemented using existing technologies. This utility model solves the problems of outdated hot pot base processing methods, reliance on manual operation, high labor intensity, and difficulty in increasing output. Attached Figure Description

[0016] Figure 1 This is an isometric structural diagram of a spiral automatic pepper cooking machine proposed in this utility model;

[0017] Figure 2 A partial isometric view of the spiral automatic pepper cooking machine proposed in this utility model. Figure 1 ;

[0018] Figure 3 This is a front view structural diagram of a spiral automatic pepper cooking machine proposed in this utility model;

[0019] Figure 4 A partial isometric view of the spiral automatic pepper cooking machine proposed in this utility model. Figure 2 ;

[0020] Figure 5 This is a partial exploded view of a spiral automatic pepper cooking machine proposed in this utility model.

[0021] In the diagram: 1. Frame; 2. Heating water tank; 21. Water pump; 22. Water pumping pipe; 23. Water supply pipe; 3. Outer shell; 4. Pepper cooking cylinder; 41. Servo motor; 42. Gear; 5. Spiral blade; 6. Water supply pipe; 7. Control valve; 8. Temperature sensor; 9. Controller; 10. Protective cover. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0023] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0024] Example:

[0025] Reference Figures 1-5This utility model provides a spiral automatic pepper cooking machine, including a frame 1 and a heating water tank 2 fixedly connected to the frame 1. It also includes a pepper cooking cylinder 4 rotatably mounted on the heating water tank 2, with the bottom of the cylinder submerged in the tank. A housing 3 for shielding the pepper cooking cylinder 4 is fixedly connected to the top of the frame 1. A protective cover 10 is detachably connected to one side of the top of the frame 1 via screws, and the protective cover 10 is attached to one side of the housing 3 to shield the feed inlet of the pepper cooking cylinder 4. The pepper cooking cylinder 4 has a cylindrical structure with a feed inlet and a discharge outlet. A mesh is perforated through the circumference of the pepper cooking cylinder 4. The frame 1 is equipped with a device for feeding the peppers into the cooking cylinder. The water supply section inside the cylinder 4 allows hot water to enter the pepper-cooking cylinder 4 through the mesh to steam the peppers. The mesh also allows water to drain, preventing excessive hot water in the pepper-cooking cylinder 4 and maintaining a suitable water level. A spiral blade 5 is fixedly connected inside the pepper-cooking cylinder 4. When the pepper-cooking cylinder 4 rotates, the spiral blade 5 is used to convey the peppers towards the discharge port of the pepper-cooking cylinder 4. The frame 1 has an opening on one side of the inlet of the pepper-cooking cylinder 4, which facilitates the discharge end of the spiral feeder to extend into the inlet of the pepper-cooking cylinder 4, making it convenient for the automatic pepper-cooking machine to be used in conjunction with the spiral feeder. The frame 1, heating water tank 2, pepper-cooking cylinder 4, spiral blade 5, and outer shell 3 are all made of 304 stainless steel.

[0026] Specifically, during use, the pepper-cooking tube 4, spiral blade 5, and liquid supply unit work together to achieve automatic pepper cooking, automatic heating and temperature control, and automatic material discharge. Compared with traditional processing methods, this pepper-cooking machine can continuously process the required chili paste, which not only reduces the labor intensity of workers but also greatly increases production capacity.

[0027] A servo motor 41 is fixedly installed on the frame 1. The pepper cooking cylinder 4 is rotatably connected to the heating water tank 2. Gears 42 are fixedly connected to both the output end of the servo motor 41 and the feed inlet of the pepper cooking cylinder 4, and the two gears 42 are connected by a chain.

[0028] Specifically, during use, by starting the servo motor 41, the output end of the servo motor 41 drives the gear 42, the pepper cooking cylinder 4, and the spiral blade 5 to rotate, which can continuously turn the peppers, improve uniformity, and thus improve the cooking efficiency of the peppers. At the same time, the cooked peppers can be conveyed to the discharge port of the pepper cooking cylinder 4, thereby achieving the purpose of automatic feeding and improving the production and processing efficiency of peppers.

[0029] The liquid supply unit includes a water supply pipe 6 fixedly connected to one side of the frame 1. A control valve 7 is fixedly installed at the inlet end of the water supply pipe 6. The control valve 7 can be a butterfly valve or a ball valve. The drain end of the water supply pipe 6 extends into the heating water tank 2 and is fixedly installed with a float valve. The float valve model can be LECAN-LC-Y20220825011. The frame 1 is equipped with a temperature control component and a liquid delivery component. The temperature control component includes a temperature sensor 8 fixedly connected to the outer wall of the frame 1, and the detection end of the temperature sensor 8 extends into the heating water tank 2. The temperature sensor 8 model can be Texas Instruments-LM35 series. An electric heating rod is fixedly installed inside the hot water tank 2. The model of the electric heating rod can be FP-248 from Danyang Feipeng Electric Co., Ltd. The outer wall of the outer casing 3 is fixedly connected to a controller 9, which can be Siemens SMART1000IT or Schneider Electric Modicon-M340. The temperature sensor 8 and the electric heating rod are both electrically connected to the controller 9. The infusion device includes a water pump 21 fixedly installed on the frame 1. The inlet end of the water pump 21 is connected to the heating water tank 2 through the water pump pipe 22. The outlet end of the water pump 21 is fixedly connected to the water delivery pipe 23, and the end of the water delivery pipe 23 away from the water pump 21 passes into the pepper cooking cylinder 4.

[0030] Specifically, in use, workers connect the inlet of water supply pipe 6 to the tap water pipe in the workshop. The tap water pipe delivers water to water supply pipe 6, and then the water flows into heating water tank 2 through water supply pipe 6. The flow of water in water supply pipe 6 can be controlled by control valve 7. Under normal circumstances, control valve 7 is open by default. However, through the float valve, when the water level in heating water tank 2 drops, the valve connected to the float will open due to the sinking of the float, allowing water to automatically replenish heating water tank 2. As the water level rises, the float will also rise and eventually close the valve to stop the water from entering, thus achieving automatic water replenishment and... The electric heating rod heats the water in the heating tank 2. Temperature sensor 8 monitors water temperature changes in real time and transmits this information to controller 9. Controller 9 determines whether to adjust the water temperature in the heating tank 2 based on a preset target temperature. If the current water temperature is lower than the set value, controller 9 activates the electric heating rod; if the current water temperature is higher than the set value, it deactivates the electric heating rod, achieving automatic temperature control. Furthermore, by activating water pump 21, hot water from the heating tank 2 is pumped into the pepper cooking cylinder 4 through pump pipe 22 and water supply pipe 23, ensuring better and more complete contact between the peppers and hot water, thus improving cooking efficiency.

[0031] Working principle: During operation, this spiral automatic pepper cooking machine first feeds peppers into the cooking cylinder 4 through a spiral feeder. Simultaneously, the servo motor 41 is activated, and its output drives the gear 42, the cooking cylinder 4, and the spiral blades 5 to rotate, continuously turning the peppers and improving the uniformity of contact with hot water. This increases the cooking efficiency of the peppers. The cooked peppers are then conveyed to the outlet of the cooking cylinder 4 and onto a conveyor for transport to the next processing step, achieving automatic feeding and improving the production and processing efficiency of peppers.

[0032] In addition, during the processing, the float valve in the heating water tank 2 opens when the water level drops, allowing water to flow into the heating water tank 2 automatically via the water supply pipe 6. As the water level rises, the float rises and eventually closes the valve to stop the water flow, thus achieving automatic water replenishment. Furthermore, the electric heating rod heats the water in the heating water tank 2. The temperature sensor 8 detects changes in water temperature in real time and transmits this information to the controller 9. The controller 9 determines whether to adjust the water temperature in the heating water tank 2 based on the preset target temperature. If the current water temperature is lower than the set value, the controller 9 will activate the electric heating rod; if the current water temperature is higher than the set value, the controller 9 will deactivate the electric heating rod, thus achieving automatic temperature control. By activating the water pump 21, hot water from the heating water tank 2 is pumped into the pepper cooking cylinder 4 via the pump pipe 22 and the water supply pipe 23, allowing the peppers to come into better contact with the hot water and improving cooking efficiency.

[0033] It should be noted that by using a screw feeder and a conveyor in conjunction with an automatic pepper cooking machine, the continuity of pepper production can be ensured and automated production in the workshop can be achieved. Both the screw feeder and the conveyor are existing technologies and will not be described in detail here.

[0034] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A spiral automatic pepper cooking machine, comprising a frame (1) and a heating water tank (2) fixedly connected to the frame (1), characterized in that, It also includes a chili-cooking tube (4) that is rotated and installed on the heating water tank (2), with the bottom of the chili-cooking tube (4) submerged in the heating water tank (2), and a shell (3) for shielding the chili-cooking tube (4) is fixedly connected to the top of the frame (1). The pepper cooking tube (4) has a cylindrical structure and is provided with an inlet and an outlet. A mesh is provided through the circumference of the pepper cooking tube (4). The frame (1) is provided with a liquid supply part for supplying water into the pepper cooking tube (4). A spiral blade (5) is fixedly connected inside the pepper cooking tube (4). When the pepper cooking tube (4) rotates, the spiral blade (5) is used to transport the peppers towards the outlet of the pepper cooking tube (4).

2. The spiral automatic pepper cooking machine according to claim 1, characterized in that, A servo motor (41) is fixedly installed on the frame (1). The pepper cooking cylinder (4) is rotatably connected to the heating water tank (2). Gears (42) are fixedly connected to both the output end of the servo motor (41) and the feed inlet of the pepper cooking cylinder (4), and the two gears (42) are connected by a chain.

3. The spiral automatic pepper cooking machine according to claim 1, characterized in that, The liquid supply unit includes a water supply pipe (6) fixedly connected to one side of the frame (1). A control valve (7) is fixedly installed at the water inlet end of the water supply pipe (6). The drain end of the water supply pipe (6) extends into the heating water tank (2) and is fixedly installed with a float valve. The frame (1) is equipped with a temperature control component and a liquid delivery component.

4. The spiral automatic pepper cooking machine according to claim 3, characterized in that, The temperature control device includes a temperature sensor (8) fixedly connected to the outer wall of the frame (1), and the detection end of the temperature sensor (8) extends into the heating water tank (2). An electric heating rod is fixedly installed in the heating water tank (2). A controller (9) is fixedly connected to the outer wall of the outer shell (3). The temperature sensor (8) and the electric heating rod are both electrically connected to the controller (9).

5. The spiral automatic pepper cooking machine according to claim 4, characterized in that, The infusion device includes a water pump (21) fixedly installed on the frame (1). The inlet end of the water pump (21) is connected to the heating water tank (2) through the water pump pipe (22). The outlet end of the water pump (21) is fixedly connected to the water delivery pipe (23), and the end of the water delivery pipe (23) away from the water pump (21) is inserted into the pepper cooking cylinder (4).

6. The spiral automatic pepper cooking machine according to claim 1, characterized in that, A protective cover (10) is detachably connected to one side of the top of the frame (1), and the protective cover (10) is attached to one side of the outer shell (3).

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