Continuous vacuum tobacco leaf conditioning equipment

By designing a continuous vacuum humidification equipment for tobacco leaves with rotating hollow rods and spiral blades, the problem of uneven steam contact was solved, achieving uniform humidification and heating of tobacco leaves and improving the quality of tobacco leaf processing.

CN224482993UActive Publication Date: 2026-07-14YUNNAN TOBACCO CORP QUJING BRANCH

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
YUNNAN TOBACCO CORP QUJING BRANCH
Filing Date
2025-06-06
Publication Date
2026-07-14

AI Technical Summary

Technical Problem

Existing leaf-moistening equipment results in uneven contact between steam and tobacco leaves during processing, leading to damage to the bottom leaves and steam condensation that soaks the leaves.

Method used

A continuous vacuum leaf-humidifying device for tobacco leaves was designed. It uses a rotating hollow rod and spiral blades to agitate the tobacco leaves, and achieves uniform steam distribution through a guide plate and air outlet. It is combined with a vacuum pump and temperature and humidity sensors for real-time monitoring.

Benefits of technology

This method achieves uniform humidification and heating of tobacco leaves, avoids steam condensation and soaking, and improves the processing quality of tobacco leaves.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to tobacco processing machinery technical field especially for tobacco leaf continuous vacuum leaf moistening equipment, including the leaf moistening box, the left side of leaf moistening box is provided with continuous feeding assembly, the left side of leaf moistening box top is connected with the feeding assembly, the inner chamber of leaf moistening box is provided with inner tube, the both ends of inner tube are fixedly connected with the both sides inner wall of leaf moistening box, the right end of leaf moistening box is fixedly connected with the drive motor in the center, the inside of inner tube is provided with even cloth component, the outside of leaf moistening box is provided with vacuum leaf moistening subassembly, the top of leaf moistening box inner chamber is connected with temperature sensor and humidity sensor, even cloth component includes the rotary hollow rod of setting in the inner chamber middle part of inner tube, the outer wall of rotary hollow rod is welded with spiral blade, the both sides of rotary hollow rod surface upper and lower are all provided with the equal interval of guide vane, can carry out even leaf moistening to tobacco leaf, and can avoid the steam condensation in bottom and cause the tobacco leaf of bottom to soak.
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Description

Technical Field

[0001] This utility model relates to the field of tobacco processing machinery technology, specifically to a continuous vacuum leaf moistening device for tobacco leaves. Background Technology

[0002] Tobacco leaf moistening refers to the process of heating and humidifying tobacco leaves during tobacco processing to enhance their toughness and processing resistance. The main purpose of moistening is to make the tobacco leaves soft and loose, increasing their toughness and resistance to breakage, thereby improving the quality of threshing and destemming. Vacuum moistening is a method that uses steam to rehydrate tobacco leaves under vacuum conditions to improve their physical and chemical properties. However, existing moistening equipment suffers from uneven contact between steam and tobacco leaves during processing, and steam condenses at the bottom, soaking the leaves and damaging them. Utility Model Content

[0003] The purpose of this invention is to provide a continuous vacuum leaf moistening device for tobacco leaves to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution:

[0005] A continuous vacuum leaf humidification device for tobacco leaves includes a humidification box, a continuous feeding component on the left side of the humidification box, a feeding component connected to the left side of the top of the humidification box, an inner cylinder in the inner cavity of the humidification box, the two ends of the inner cylinder being fixedly connected to the inner walls of the two sides of the humidification box, a drive motor being fixedly connected to the center of the right end of the humidification box, a uniform material distribution component inside the inner cylinder, a vacuum humidification component outside the humidification box, and a temperature sensor and a humidity sensor connected to the top of the inner cavity of the humidification box.

[0006] The uniform fabric distribution assembly includes a rotating hollow rod disposed in the middle of the inner cavity of the inner cylinder. The outer wall of the rotating hollow rod is welded with helical blades. Guide plates are equidistantly arranged on both the upper and lower sides of the surface of the rotating hollow rod, and an air outlet is provided on one side of each guide plate.

[0007] As a preferred embodiment of this utility model, the left end of the rotating hollow rod is rotatably connected to the left inner wall of the leaf-lubricating box, and the right end of the rotating hollow rod is connected to the output end of the drive motor through a coupling. The guide plates on both sides are staggered, and the interior of each guide plate is connected to the interior of the rotating hollow rod.

[0008] As a preferred embodiment of this utility model, the inner cylinder has through holes evenly distributed on its surface. The feeding assembly includes a feeding port located on the top left side of the leaf-humidifying box. The bottom end of the feeding port passes through the top of the leaf-humidifying box and is fixedly connected to the top of the inner cylinder. The right end of the continuous feeding assembly extends above the feeding port.

[0009] As a preferred embodiment of this utility model, sealing plates are provided on both sides of the inner side of the feed inlet. The ends of the two sealing plates that are far apart from each other are rotatably connected to the inner wall of the feed inlet. Telescopic rods are rotatably connected to the middle of the bottom of the two sealing plates. The ends of the two telescopic rods that are far away from the sealing plates are rotatably connected to the inner walls of the two sides of the feed inlet, respectively.

[0010] As a preferred embodiment of this utility model, the vacuum leaf humidifying assembly includes a steam generator disposed on the left side of the inner cavity of the leaf humidifying box. An air inlet pipe is fixedly connected to the top of the steam generator, and the other end of the air inlet pipe passes through the left side of the leaf humidifying box and is rotatably connected to the left end of the rotating hollow rod.

[0011] As a preferred embodiment of this utility model, a vacuum pump is fixedly connected to the right side of the top of the leaf-humidifying box, and an air extraction pipe is fixedly connected to the right side of the vacuum pump. The other end of the air extraction pipe extends through the right side of the leaf-humidifying box into the interior of the inner cylinder.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. In this utility model, the hollow rod is rotated and driven by the drive motor to use the spiral blades to evenly stir the tobacco leaves. At the same time, the guide plate and the spiral blades transport the tobacco leaves neatly and humidify and heat them evenly. The temperature sensor and humidity sensor can monitor the temperature and humidity inside the leaf humidification box in real time. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the internal structure of the leaf-humidifying box of this utility model;

[0016] Figure 3 This is an enlarged structural diagram of point A in this utility model.

[0017] In the diagram: 1. Leaf moistening box; 2. Continuous feeding assembly; 3. Feeding assembly; 4. Inner cylinder; 5. Drive motor; 6. Uniform material distribution assembly; 7. Vacuum leaf moistening assembly; 8. Temperature sensor; 9. Humidity sensor; 301. Feed inlet; 302. Sealing plate; 303. Telescopic rod; 601. Rotating hollow rod; 602. Spiral blade; 603. Guide plate; 604. Air outlet; 701. Steam generator; 702. Air inlet pipe; 703. Vacuum pump; 704. Extraction pipe. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0019] To facilitate understanding of this utility model, a more comprehensive description of the utility model will be given below with reference to the accompanying drawings, and several embodiments of the utility model will be provided. However, the utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and complete.

[0020] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0021] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0022] For examples, please refer to Figure 1-3 This utility model provides a technical solution:

[0023] A continuous vacuum leaf conditioning equipment for tobacco leaves includes a conditioning box 1, a continuous feeding component 2 on the left side of the conditioning box 1, a feeding component 3 connected to the top left side of the conditioning box 1, an inner cylinder 4 in the inner cavity of the conditioning box 1, the two ends of the inner cylinder 4 being fixedly connected to the inner walls of the two sides of the conditioning box 1, a drive motor 5 fixedly connected to the center of the right end of the conditioning box 1, a uniform material distribution component 6 inside the inner cylinder 4, a vacuum conditioning component 7 outside the conditioning box 1, a temperature sensor 8 and a humidity sensor 9 connected to the top of the inner cavity of the conditioning box 1, the uniform material distribution component 6 including a rotating hollow rod 601 located in the middle of the inner cavity of the inner cylinder 4, a spiral blade 602 welded to the outer wall of the rotating hollow rod 601, guide plates 603 equidistantly arranged on the upper and lower sides of the surface of the rotating hollow rod 601, and an air outlet 604 on one side of each guide plate 603.

[0024] The left end of the rotating hollow rod 601 is rotatably connected to the inner wall of the left side of the leaf-humidifying box 1, and the right end of the rotating hollow rod 601 is connected to the output end of the drive motor 5 through a coupling. The two guide plates 603 are staggered, and the interior of the guide plates 603 is connected to the interior of the rotating hollow rod 601. The surface of the inner cylinder 4 is evenly provided with through holes. The feeding assembly 3 includes a feeding port 301 located on the top left side of the leaf-humidifying box 1. The bottom end of the feeding port 301 passes through the top of the leaf-humidifying box 1 and is fixedly connected to the top of the inner cylinder 4. The right end of the continuous feeding assembly 2 extends above the feeding port 301. Sealing plates 302 are provided on both sides of the inner side of the feeding port 301. The ends of the two sealing plates 302 that are far apart from each other are connected to the feeding port 301. The inner wall of the two sealing plates 302 is rotatably connected, and the middle of the bottom of each sealing plate 302 is rotatably connected to a telescopic rod 303. The ends of the two telescopic rods 303 away from the sealing plates 302 are rotatably connected to the inner walls of the two sides of the feed inlet 301. The vacuum leaf humidifying assembly 7 includes a steam generator 701 located on the left side of the inner cavity of the leaf humidifying box 1. An air inlet pipe 702 is fixedly connected to the top of the steam generator 701. The other end of the air inlet pipe 702 passes through the left side of the leaf humidifying box 1 and is rotatably connected to the left end of the rotating hollow rod 601. A vacuum pump 703 is fixedly connected to the right side of the top of the leaf humidifying box 1. An air extraction pipe 704 is fixedly connected to the right side of the vacuum pump 703. The other end of the air extraction pipe 704 passes through the right side of the leaf humidifying box 1 and extends into the interior of the inner cylinder 4.

[0025] The working process of this utility model is as follows: During use, the continuous feeding assembly 2 conveys tobacco leaves into the inner cylinder 4 through the feeding assembly 3. Subsequently, two telescopic rods 303 push two sealing plates 302 to rotate, sealing the feed inlet 301. The vacuum pump 703 uses the suction pipe 704 to create negative pressure on the leaf-conditioning box 1. The steam generator 701 uses the air inlet pipe 702 to deliver steam to the interior of the rotating hollow rod 601. The rotating hollow rod 601 delivers steam to the interiors of different guide plates 603. The steam passes through... Air is discharged from the outlet 604. At the same time, the drive motor 5 drives the spiral blades 602 and the guide plate 603 to rotate using the rotating hollow rod 601. The guide plate 603 turns the tobacco leaves, so that the tobacco leaves can come into uniform contact with the steam. The side wall of the inner cylinder 4 is provided with through holes to prevent steam from condensing at the bottom of the inner cylinder 4 and soaking the tobacco leaves. The temperature sensor 8 and humidity sensor 9 installed in the inner cavity of the leaf humidifying box 1 can monitor the temperature and humidity inside the leaf humidifying box 1 in real time, so as to better humidify the tobacco leaves.

[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A continuous vacuum leaf conditioning device for tobacco leaves, comprising a conditioning box (1), characterized in that: A continuous feeding assembly (2) is provided on the left side of the leaf-moistening box (1), a feeding assembly (3) is connected to the left side of the top of the leaf-moistening box (1), an inner cylinder (4) is provided in the inner cavity of the leaf-moistening box (1), the two ends of the inner cylinder (4) are fixedly connected to the inner walls of the two sides of the leaf-moistening box (1), a drive motor (5) is fixedly connected to the center of the right end of the leaf-moistening box (1), a uniform material distribution assembly (6) is provided inside the inner cylinder (4), a vacuum leaf-moistening assembly (7) is provided outside the leaf-moistening box (1), and a temperature sensor (8) and a humidity sensor (9) are connected to the top of the inner cavity of the leaf-moistening box (1). The uniform fabric distribution assembly (6) includes a rotating hollow rod (601) disposed in the middle of the inner cavity of the inner cylinder (4). The outer wall of the rotating hollow rod (601) is welded with a spiral blade (602). The upper and lower sides of the surface of the rotating hollow rod (601) are provided with guide plates (603) at equal intervals. Each side of the guide plate (603) is provided with an air outlet (604).

2. The continuous vacuum leaf moistening equipment for tobacco leaves according to claim 1, characterized in that: The left end of the rotating hollow rod (601) is rotatably connected to the inner left wall of the leaf-lubricating box (1), and the right end of the rotating hollow rod (601) is connected to the output end of the drive motor (5) through a coupling. The guide plates (603) on both sides are staggered, and the interior of the guide plates (603) is connected to the interior of the rotating hollow rod (601).

3. The continuous vacuum leaf moistening equipment for tobacco leaves according to claim 1, characterized in that: The inner cylinder (4) has through holes evenly distributed on its surface. The feeding assembly (3) includes a feeding port (301) located on the top left side of the leaf-moistening box (1). The bottom end of the feeding port (301) passes through the top of the leaf-moistening box (1) and is fixedly connected to the top of the inner cylinder (4). The right end of the continuous feeding assembly (2) extends above the feeding port (301).

4. The continuous vacuum leaf moistening equipment for tobacco leaves according to claim 3, characterized in that: Sealing plates (302) are provided on both sides of the inner side of the feed inlet (301). The ends of the two sealing plates (302) that are far apart from each other are rotatably connected to the inner wall of the feed inlet (301). Telescopic rods (303) are rotatably connected to the middle of the bottom of the two sealing plates (302). The ends of the two telescopic rods (303) that are far away from the sealing plates (302) are respectively rotatably connected to the inner walls of the two sides of the feed inlet (301).

5. The continuous vacuum leaf moistening equipment for tobacco leaves according to claim 1, characterized in that: The vacuum leaf humidifying assembly (7) includes a steam generator (701) disposed on the left side of the inner cavity of the leaf humidifying box (1). An air inlet pipe (702) is fixedly connected to the top of the steam generator (701). The other end of the air inlet pipe (702) passes through the left side of the leaf humidifying box (1) and is rotatably connected to the left end of the rotating hollow rod (601).

6. The continuous vacuum leaf moistening equipment for tobacco leaves according to claim 5, characterized in that: A vacuum pump (703) is fixedly connected to the right side of the top of the leaf-moistening box (1), and an air extraction pipe (704) is fixedly connected to the right side of the vacuum pump (703). The other end of the air extraction pipe (704) extends through the right side of the leaf-moistening box (1) into the interior of the inner cylinder (4).