A sterilization device for pillow production

By designing a disinfection device for pillow core production, and adopting high-temperature steam disinfection and automatic conveying technology, the problem of incomplete disinfection of existing pillow cores has been solved, achieving a highly efficient and comprehensive pillow core disinfection effect.

CN224484552UActive Publication Date: 2026-07-14NANTONG SPINDLE TEXTILE CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
NANTONG SPINDLE TEXTILE CO LTD
Filing Date
2025-05-23
Publication Date
2026-07-14

AI Technical Summary

Technical Problem

In current pillow core production, chemical soaking for disinfection is time-consuming and cumbersome to clean, and ultraviolet irradiation is difficult to fully cover, resulting in incomplete disinfection.

Method used

A disinfection device for pillow core production, including a conveying component and a disinfection component, was designed. The device uses high-temperature steam to fully cover and disinfect the pillow core, and the conveying component automatically transports the pillow core to the disinfection box for disinfection treatment.

Benefits of technology

The automated pillow core disinfection process improves work efficiency, reduces labor costs, and ensures full-coverage disinfection of the pillow core.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a disinfection equipment for pillow core production belongs to the technical field of pillow core production's disinfection, and its technical scheme main points include conveying unit, disinfection subassembly and base, conveying unit sets up at the top of base, disinfection subassembly sets up at the top of conveying unit, and conveying unit can reach the effect that the pillow core is conveyed and disinfects in the disinfection box and carries out the disinfection treatment effect, thereby does not need artificial prevention, and further speeds up the work efficiency, reduces the artificial consumption, and the disinfection subassembly can carry out the disinfection treatment effect to the pillow core through high temperature steam, and the steam can comprehensively cover the pillow core, thereby solve the pillow core disinfection method of the existing pillow core disinfection method mostly adopts the mode of reagent soaking or ultraviolet irradiation and disinfects, but the mode of reagent soaking can consume a large amount of time airing and cleaning treatment, and the mode of ultraviolet irradiation is difficult to cover the pillow core comprehensively, and further leads to the problem of incomplete disinfection.
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Description

Technical Field

[0001] This utility model relates to the technical field of disinfection for pillow core production, and in particular to a disinfection device for pillow core production. Background Technology

[0002] Pillow core, a type of bedding, is a major component of pillows. Common types include buckwheat pillows, kapok pillows, synthetic fiber pillows, latex pillows, and down pillows.

[0003] In the current pillow production process, in order to ensure the hygiene standards of the product, the pillow core usually needs to be disinfected. Traditional disinfection methods mostly involve soaking in chemicals or irradiating with ultraviolet light. However, soaking in chemicals consumes a lot of time for drying and washing, and irradiating with ultraviolet light is difficult to fully cover the pillow core, resulting in incomplete disinfection.

[0004] Therefore, a sterilization device for pillow core production is proposed. Utility Model Content

[0005] The purpose of this invention is to provide a disinfection device for pillow core production, which can solve the problem that most existing pillow core disinfection methods rely on chemical soaking or ultraviolet irradiation. However, chemical soaking consumes a lot of time for drying and cleaning, and ultraviolet irradiation is difficult to fully cover the pillow core, resulting in incomplete disinfection.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a disinfection device for pillow core production, comprising a conveying component, a disinfection component, and a base, wherein the conveying component is disposed on top of the base, and the disinfection component is disposed on top of the conveying component;

[0007] The conveying assembly includes a disinfection box, a sensor door, a protective plate, and a conveyor. The disinfection box and the protective plate are both fixedly connected to the top of the base. The sensor door is fixedly connected to the front and rear sides of the disinfection box, and the conveyor is fixedly connected to the inside of the base.

[0008] Preferably, the disinfection assembly includes a heating box, which is fixedly connected to the top of the disinfection box. A heater is fixedly connected inside the disinfection box, and a water absorption box is fixedly connected to the top of the heating box.

[0009] Preferably, a sliding plate is slidably connected inside the water absorption tank, an absorbent pad is fixedly connected to the inner wall of the sliding plate, a connecting plate is fixedly connected to the rear side of the sliding plate, a sealing gasket is fixedly connected to the front side of the connecting plate, the front side of the sealing gasket contacts the rear side of the water absorption tank, a fixing plate is fixedly connected to the top of the connecting plate, and a fixing bolt is bolted to the inner wall of the fixing plate.

[0010] Preferably, a fan is fixedly connected to the top of the water suction tank, an extraction pipe is fixedly connected to the bottom of the fan, a delivery pipe is fixedly connected to the top of the fan, a connecting pipe is fixedly connected to the bottom of the delivery pipe, and a nozzle is fixedly connected to the inner side of the connecting pipe.

[0011] Preferably, a first connection hole is provided on the left side of the disinfection box, and a temperature sensor is fixedly connected to the inner wall of the first connection hole.

[0012] Preferably, a second connection hole is provided on the right side of the disinfection box, and a humidity sensor is fixedly connected to the inner wall of the second connection hole.

[0013] Preferably, the top of the heating box has an injection port, and the top of the injection port is fitted with a cover.

[0014] Preferably, the top of the heating box has a slot, which communicates with the water absorption box.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. In this application, by setting up the conveying component, the conveying component can achieve the effect of conveying the pillow core into the disinfection box for disinfection treatment, thereby eliminating the need for manual prevention, thus speeding up work efficiency and reducing labor consumption;

[0017] 2. In this application, by setting up a disinfection component, the disinfection component can disinfect the pillow core through high-temperature steam, and the steam can completely cover the pillow core. Attached Figure Description

[0018] Figure 1 This is an overall structural diagram of the disinfection equipment for pillow core production according to this utility model;

[0019] Figure 2 This is a schematic diagram showing the connection between the conveying component and the disinfection component of this utility model;

[0020] Figure 3 This is a connection diagram of the conveying assembly of this utility model;

[0021] Figure 4 This is a connection diagram of the disinfection component of this utility model;

[0022] Figure 5 This is a schematic diagram showing the connection of the first connecting hole, temperature sensor, second connecting hole, humidity sensor, injection port, card cover, and slot of this utility model.

[0023] In the diagram, 1. Conveying assembly; 101. Disinfection box; 102. Sensor door; 103. Protective plate; 104. Conveyor; 2. Disinfection assembly; 201. Heating box; 202. Heater; 203. Water absorption box; 204. Slide plate; 205. Water absorption pad; 206. Connecting plate; 207. Sealing gasket; 208. Fixing plate; 209. Fixing bolt; 210. Fan; 211. Extraction pipe; 212. Conveying pipe; 213. Connecting pipe; 214. Nozzle; 3. Base; 4. First connecting hole; 5. Temperature sensor; 6. Second connecting hole; 7. Humidity sensor; 8. Inlet; 9. Cover; 10. Slot. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1-5 The present invention provides the following technical solution:

[0026] A sterilization device for pillow core production includes a conveying component 1, a sterilization component 2, and a base 3. The conveying component 1 is disposed on top of the base 3, and the sterilization component 2 is disposed on top of the conveying component 1.

[0027] The conveying assembly 1 includes a disinfection box 101, a sensor door 102, a protective plate 103, and a conveyor 104. The disinfection box 101 and the protective plate 103 are both fixedly connected to the top of the base 3. The sensor door 102 is fixedly connected to the front and rear sides of the disinfection box 101. The conveyor 104 is fixedly connected to the inside of the base 3.

[0028] In this embodiment: By setting the conveying component 1, the conveying component 1 can achieve the effect of conveying the pillow core into the disinfection box 101 for disinfection treatment, thereby eliminating the need for manual prevention, thus speeding up work efficiency and reducing labor consumption. By setting the disinfection component 2, the disinfection component 2 can disinfect the pillow core through high-temperature steam, and the steam can completely cover the pillow core. By setting the disinfection box 101, the disinfection box 101 can achieve the effect of providing conditions for the disinfection of the pillow core. By setting the sensor door 102, the sensor door 102 is an existing closed door that is opened and closed by a sensor. By setting the protective plate 103, the protective plate 103 can prevent the pillow core from falling. By setting the conveyor 104, the conveyor 104 is an existing belt conveyor device.

[0029] Specifically, such as Figure 4As shown, the disinfection component 2 includes a heating box 201, which is fixedly connected to the top of the disinfection box 101. A heater 202 is fixedly connected inside the disinfection box 101, and a water absorption box 203 is fixedly connected to the top of the heating box 201.

[0030] Specifically, such as Figure 4 As shown, a sliding plate 204 is slidably connected inside the water suction tank 203. A water suction pad 205 is fixedly connected to the inner wall of the sliding plate 204. A connecting plate 206 is fixedly connected to the rear side of the sliding plate 204. A sealing gasket 207 is fixedly connected to the front side of the connecting plate 206. The front side of the sealing gasket 207 contacts the rear side of the water suction tank 203. A fixing plate 208 is fixedly connected to the top of the connecting plate 206. A fixing bolt 209 is bolted to the inner wall of the fixing plate 208.

[0031] Specifically, such as Figure 4 As shown, a blower 210 is fixedly connected to the top of the water suction tank 203, an extraction pipe 211 is fixedly connected to the bottom of the blower 210, a delivery pipe 212 is fixedly connected to the top of the blower 210, a connecting pipe 213 is fixedly connected to the bottom of the delivery pipe 212, and a nozzle 214 is fixedly connected to the inner side of the connecting pipe 213.

[0032] In this embodiment: the heating box 201 stores disinfectant water; the heater 202 is an existing electric heating device; the absorbent box 203 slides onto the slide plate 204; the slide plate 204 connects to the absorbent pad 205 (an existing breathable absorbent device); and the connecting plate 206 connects and secures the slide plate 204. When used in conjunction with the sealing gasket 207, the water suction box 203 can be sealed. With the setting of the fixing plate 208, which is used in conjunction with the fixing bolt 209, the connection between the connecting plate 206 and the water suction box 203 can be fixed. With the setting of the fan 210, which is used in conjunction with the extraction pipe 211, the high-temperature water vapor can be extracted. With the setting of the conveying pipe 212, the high-temperature water vapor can be conveyed. With the setting of the connecting pipe 213, which is used in conjunction with the nozzle 214, the high-temperature water vapor can be conveyed into the disinfection box 101.

[0033] Specifically, such as Figure 5 As shown, a first connection hole 4 is provided on the left side of the disinfection box 101, and a temperature sensor 5 is fixedly connected to the inner wall of the first connection hole 4.

[0034] Specifically, such as Figure 5 As shown, a second connection hole 6 is provided on the right side of the disinfection box 101, and a humidity sensor 7 is fixedly connected to the inner wall of the second connection hole 6.

[0035] In this embodiment: the first connection hole 4 can be used to connect the temperature sensor 5. The temperature sensor 5 is an existing temperature sensing device. The second connection hole 6 can be used to connect the humidity sensor 7. The humidity sensor 7 can monitor the humidity inside the disinfection box 101.

[0036] Specifically, such as Figure 5 As shown, the top of the heating box 201 has an injection port 8, and the top of the injection port 8 is fitted with a cover 9.

[0037] Specifically, such as Figure 5 As shown, the top of the heating box 201 has a slot 10, which is connected to the water absorption box 203.

[0038] In this embodiment: by setting the injection port 8, the injection port 8 can achieve the effect of injecting disinfectant water into the heating box 201. By setting the cover 9, the cover 9 can achieve the effect of sealing the injection port 8. By setting the slot 10, the slot 10 can achieve the effect of communicating with the water suction box 203.

[0039] Working principle: First, the conveyor 104 is set with a conveying speed and a stop time. Then, the cover 9 is opened, and disinfectant water is injected into the heating box 201 through the inlet 8. The heater 202 is then turned on to heat the disinfectant water inside the heating box 201. When the disinfectant water reaches a certain temperature, it releases high-temperature water vapor. Then, the blower 210 is turned on, causing it to exert suction on the suction box 203 through the extraction pipe 211, thereby extracting the high-temperature water vapor. Simultaneously, the high-temperature water vapor passes through the filter of the suction pad 205 and enters the extraction pipe 211, and then flows through the conveyor... The delivery pipe 212 enters the connecting pipe 213, and then the spray nozzle 214 pours the contents into the disinfection box 101. Then, the humidity sensor 7 and temperature sensor 5 are turned on to monitor the humidity and temperature inside the disinfection box 101 in real time. Then, the pillow core can be placed on the conveyor 104. When the pillow core is about to reach the disinfection box 101, the sensor door 102 will open, allowing the pillow core to enter the disinfection box 101 and be disinfected by high-temperature water steam. After disinfection, the conveying continues, causing the sensor door 102 to open again, and the disinfected pillow core is then conveyed out.

[0040] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A sterilization device for pillow core production, comprising a conveying assembly (1), a sterilization assembly (2), and a base (3), characterized in that: The conveying assembly (1) is disposed on top of the base (3), and the disinfection assembly (2) is disposed on top of the conveying assembly (1); The conveying assembly (1) includes a disinfection box (101), a sensor door (102), a protective plate (103), and a conveyor (104). The disinfection box (101) and the protective plate (103) are both fixedly connected to the top of the base (3). The sensor door (102) is fixedly connected to the front and rear sides of the disinfection box (101). The conveyor (104) is fixedly connected to the inside of the base (3).

2. The sterilization equipment for pillow core production according to claim 1, characterized in that: The disinfection component (2) includes a heating box (201), which is fixedly connected to the top of the disinfection box (101). A heater (202) is fixedly connected inside the disinfection box (101), and a water absorption box (203) is fixedly connected to the top of the heating box (201).

3. The disinfection equipment for pillow core production according to claim 2, characterized in that: The water absorption tank (203) is slidably connected to a slide plate (204). A water absorption pad (205) is fixedly connected to the inner wall of the slide plate (204). A connecting plate (206) is fixedly connected to the rear side of the slide plate (204). A sealing gasket (207) is fixedly connected to the front side of the connecting plate (206). The front side of the sealing gasket (207) contacts the rear side of the water absorption tank (203). A fixing plate (208) is fixedly connected to the top of the connecting plate (206). A fixing bolt (209) is bolted to the inner wall of the fixing plate (208).

4. The disinfection equipment for pillow core production according to claim 2, characterized in that: A blower (210) is fixedly connected to the top of the water suction tank (203), an extraction pipe (211) is fixedly connected to the bottom of the blower (210), a delivery pipe (212) is fixedly connected to the top of the blower (210), a connecting pipe (213) is fixedly connected to the bottom of the delivery pipe (212), and a nozzle (214) is fixedly connected to the inner side of the connecting pipe (213).

5. The sterilization equipment for pillow core production according to claim 1, characterized in that: The disinfection box (101) has a first connection hole (4) on its left side, and a temperature sensor (5) is fixedly connected to the inner wall of the first connection hole (4).

6. The disinfection equipment for pillow core production according to claim 1, characterized in that: The disinfection box (101) has a second connection hole (6) on its right side, and a humidity sensor (7) is fixedly connected to the inner wall of the second connection hole (6).

7. The disinfection equipment for pillow core production according to claim 2, characterized in that: The heating box (201) has an injection port (8) on its top, and a cover (9) is snapped onto the top of the injection port (8).

8. A sterilization device for pillow core production according to claim 2, characterized in that: The top of the heating box (201) is provided with a slot (10), which is connected to the water absorption box (203).