A filter device for preparing a desugared high color beet concentrate

Abstract

The utility model discloses a filter device for the preparation of high color value red beet concentrated juice of desugaring, relate to beet concentrated juice preparation technical field. The utility model discloses: bottom frame is provided with frame door on the bottom frame, and is provided with the liquid discharge port on the bottom frame. The utility model discloses through the cooperation between rotating component, jar and separation cylinder, makes the concentrated juice form certain cyclone in the jar, accelerates the contact of concentrated juice and filter screen, improves the filtering efficiency, and concentrated juice carries out fast separation filtration first, wherein the larger material pieces are intercepted by filter screen, then carry out filtration through ceramic membrane, avoid the particle in liquid and block, greatly improve the filtering efficiency of whole filter device, and the vibration effect of vibrating motor further prevents the accumulation of material pieces on the surface of filter screen and ceramic membrane, reduces the jamming phenomenon, ensures the smooth operation of filtration process, effectively solves the low filtering efficiency of traditional filtration mode, and the problem such as the low filtration effect caused by easy jamming.

Description

Technical Field

[0001] This utility model relates to the field of beet concentrate preparation technology, specifically to a filtration device for preparing high-color-value red beet concentrate after sugar removal. Background Technology

[0002] Red beets, native to Europe and America, were introduced to China and began cultivation in the late 20th century. They are rich in nutrients, containing crude protein, soluble sugars, crude fat, dietary fiber, vitamin C, niacin, and minerals. The sugars in red beet roots are easily digested and absorbed by the human body, while the fiber promotes gastrointestinal motility and can treat stomach ulcers. Red beets also have the function of expelling internal parasites and have the effects of strengthening the spleen and stomach, nourishing qi and blood, and strengthening the body. The roots of red beets contain a large amount of betaine, which gives them their unique color. They are also high in sugar, rich in vitamin A, and contain a large amount of potassium. Due to their distinctive color, they are often used in cooking or as a food coloring. Red beet concentrate, made from red beet roots, is increasingly widely used in the food industry due to its unique color and nutritional and health benefits.

[0003] Red beet concentrate, as an important food ingredient, is produced through processes including washing, crushing, juicing, filtering, and high-temperature concentration of red beet roots. Currently, filtration typically employs methods such as filter membranes and filter bags. While these traditional methods can remove impurities from the liquid to some extent, they present several problems. First, their filtration efficiency is low; the liquid needs to slowly permeate the filter membrane or bag, making the entire filtration process time-consuming and unsuitable for large-scale production. Furthermore, material fragments in red beet concentrate tend to adhere to the surface of the filter membrane. Over time, these fragments accumulate, clogging the membrane's pores. Once clogged, this not only further reduces the filtration speed but also affects the filtration effect, making it difficult to guarantee the quality of the filtered concentrate. It fails to effectively remove impurities, thus impacting subsequent concentration processes and the final product's quality. Utility Model Content

[0004] The purpose of this invention is to provide a filtration device for preparing high-color-value red beet concentrate by removing sugar, in order to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model employs the following technical solution: a filtration device for preparing high-color-value red beet concentrate with sugar removal, comprising: a base frame with a frame door and a drain outlet; a tank rotatably mounted on the top of the base frame, with a drain outlet at the bottom of the tank connected to the base frame, and a tank cover at the top and bottom of the tank; a rotating assembly mounted on the top of the base frame for rotating the tank; a mounting ring fixedly mounted on the bottom of the inner wall of the tank, with a separation cylinder fixedly mounted on the top, a filter screen fixedly mounted on the inner wall of the separation cylinder, and multiple through-holes arranged in an array on the mounting ring; and a ceramic membrane detachably mounted between the two sides of the inner wall of the base frame.

[0006] Furthermore, the rotating assembly includes a rotating motor fixedly installed on the top of the bottom frame, a gear fixedly installed on the output end of the rotating motor, and a gear ring fixedly sleeved on the outer periphery of the tank body, the gear meshing with the gear ring.

[0007] Furthermore, two electric push rods are symmetrically distributed and fixedly installed on the outer periphery of the tank, and the telescopic ends of the two electric push rods are fixedly connected to the bottom of the tank cover.

[0008] Furthermore, a placement frame is fixedly installed between the two sides of the inner wall of the bottom frame, the ceramic film is placed on the top of the placement frame, and the outer periphery of the ceramic film is attached to the inner wall of the bottom frame.

[0009] Furthermore, a vibration motor is fixedly installed on one side of the bottom frame.

[0010] Furthermore, a support plate is installed at the bottom of the base frame, and multiple shock-absorbing springs are fixedly installed in an array between the top of the support plate and the top of the base frame, and multiple dampers are fixedly installed in an array between the top of the support plate and the top of the base frame.

[0011] Furthermore, two counterweights are symmetrically distributed and fixedly installed at the bottom of the support plate, and anti-slip pads are fixedly installed at the bottom of the counterweights.

[0012] Furthermore, a nanofiltration membrane is fixedly installed between the two sides of the inner wall of the bottom frame, and an electromagnetic valve is provided at the drain port of the bottom frame.

[0013] The beneficial effects of this utility model are as follows:

[0014] This invention utilizes the cooperation between the rotating component, the tank, and the separation cylinder to create a certain swirling flow within the tank, accelerating the contact between the concentrated juice and the filter screen, thus improving filtration efficiency. The concentrated juice undergoes a rapid initial separation and filtration, where larger material fragments are intercepted by the filter screen and then filtered through the ceramic membrane, preventing particle blockage in the liquid and significantly improving the overall filtration efficiency. Furthermore, the vibration effect of the vibrating motor further prevents the accumulation of material fragments on the filter screen and ceramic membrane surface, reducing clogging and ensuring smooth filtration. This effectively solves the problems of low filtration efficiency and easy clogging leading to reduced filtration effect in traditional filtration methods. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0016] Figure 2 This is a utility model Figure 1 A three-dimensional sectional view of the structure;

[0017] Figure 3 This is a utility model Figure 1 Another three-dimensional structural sectional view;

[0018] Figure 4 This is another three-dimensional structural diagram of this utility model.

[0019] Reference numerals: 1. Base frame; 2. Tank body; 3. Tank lid; 4. Rotating assembly; 41. Rotating motor; 42. Gear; 43. Gear ring; 5. Mounting ring; 6. Separation cylinder; 7. Ceramic membrane; 8. Electric push rod; 9. Placement frame; 10. Vibration motor; 11. Support plate; 12. Shock-absorbing spring; 13. Damper; 14. Counterweight; 15. Nanofiltration membrane. Detailed Implementation

[0020] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings.

[0021] like Figure 1-4 As shown in the figure, a filtration device for preparing high-color-value red beet concentrate with desugaring is proposed in one embodiment of the present invention, comprising: a bottom frame 1, a frame door provided on the bottom frame 1, and a drain outlet provided on the bottom frame 1;

[0022] Tank 2 is rotatably mounted on the top of the bottom frame 1. The bottom of the tank 2 is provided with a drain port that is connected to the bottom frame 1. The top and bottom of the tank 2 are provided with a tank cover 3.

[0023] Rotating component 4, which is installed on the top of the bottom frame 1, is used to drive the tank body 2 to rotate;

[0024] The mounting ring 5 is fixedly installed at the bottom of the inner wall of the tank 2, and the top is fixedly installed with a separation cylinder 6. A filter screen is fixedly installed on the inner wall of the separation cylinder 6. The mounting ring 5 has multiple ports arranged in an array. The ports are designed to facilitate the liquid to eventually flow into the drain port at the bottom of the tank 2.

[0025] A ceramic membrane 7 is detachably installed between the two sides of the inner wall of the base frame 1. A vibration motor 10 is fixedly installed on one side of the base frame 1.

[0026] In use, first open the lid 3 on top of tank 2 and pour the beetroot concentrate to be filtered into tank 2. At this time, the concentrate will enter the separator 6, and a filter screen is fixedly installed on the inner wall of the separator 6 to filter the concentrate. During the filtration process, the rotating component 4 is installed on the top of the bottom frame 1 and drives the tank 2 to rotate. The rotation of the tank 2 can make the concentrate form a certain vortex inside the tank 2, which accelerates the contact between the concentrate and the filter screen, improves the filtration efficiency, and eliminates the need for long-term slow permeation filtration. Larger material fragments are intercepted by the filter screen, while the pre-filtered liquid flows down the inner wall of tank 2 to its bottom and collects, flowing into the bottom frame 1 through the drain port located below the mounting ring 5. A ceramic membrane 7 is detachably installed between the two sides of the inner wall of the bottom frame 1. After flowing into the bottom frame 1, the liquid undergoes further deep filtration through the ceramic membrane 7. The ceramic membrane 7 has a smaller pore size, which can effectively remove smaller impurity particles in the liquid, thereby obtaining red beet concentrate with high color value and good sugar removal effect. Because the concentrate is first rapidly separated and filtered, and then further filtered, the blockage of particles in the liquid is avoided, greatly improving the filtration efficiency of the entire filtration device. The filtered concentrate is finally discharged through the drain port on the bottom frame 1, completing the entire filtration process. In addition, a vibration motor 10 is fixedly installed on one side of the bottom frame 1. The vibration of the vibration motor 10 can further prevent material fragments from accumulating on the surface of the filter screen and ceramic membrane 7, reduce the occurrence of clogging, ensure the smooth progress of the filtration process, effectively solve the problems of low filtration efficiency and easy clogging leading to reduced filtration effect in traditional filtration methods, and improve the filtration quality and production efficiency of red beet concentrate.

[0027] like Figure 1 As shown, in some embodiments, the rotating assembly 4 includes a rotating motor 41 fixedly installed on the top of the bottom frame 1, a gear 42 fixedly installed on the output end of the rotating motor 41, and a gear ring 43 fixedly sleeved on the outer periphery of the tank body 2, the gear 42 meshing with the gear ring 43.

[0028] When the rotating motor 41 is started, the gear 42 at its output end meshes with the gear ring 43 on the outer periphery of the tank 2, thereby driving the tank 2 to rotate. The rotation of the tank 2 can create a certain swirling flow of concentrated juice inside the tank 2, accelerating the contact between the concentrated juice and the filter screen, improving filtration efficiency, and also helping to prevent excessive accumulation of material fragments on the filter screen.

[0029] like Figure 1 As shown, in some embodiments, two electric push rods 8 are symmetrically distributed and fixedly installed on the outer periphery of the tank body 2, and the telescopic ends of the two electric push rods 8 are fixedly connected to the bottom of the tank cover 3.

[0030] Activating the two electric push rods 8 can automatically lift and lower the can lid 3, thus facilitating the opening and closing of the can 2.

[0031] like Figure 3 As shown, in some embodiments, a placement frame 9 is fixedly installed between the two sides of the inner wall of the bottom frame 1, the ceramic film 7 is placed on the top of the placement frame 9, and the outer periphery of the ceramic film 7 is attached to the inner wall of the bottom frame 1.

[0032] When it is necessary to clean or replace the ceramic membrane 7, simply open the frame door and take it out. The operation is simple and convenient, making it easy for people to use. The outer periphery of the ceramic membrane 7 is attached to the inner wall of the bottom frame 1 to ensure stable placement of the ceramic membrane 7. A sealing gasket can be set between the outer periphery of the ceramic membrane 7 and the inner wall of the bottom frame 1 to improve stability and prevent liquid from flowing out from the gaps during filtration, thus affecting the filtration effect.

[0033] like Figure 4 As shown, in some embodiments, a support plate 11 is installed at the bottom of the bottom frame 1, and a plurality of shock-absorbing springs 12 are fixedly installed in an array between the top of the support plate 11 and the top of the bottom frame 1, and a plurality of dampers 13 are fixedly installed in an array between the top of the support plate 11 and the top of the bottom frame 1.

[0034] The combined design of the shock-absorbing spring 12 and the damper 13 can effectively absorb and buffer the vibration energy generated during the rotation of the vibration motor 10 and the tank 2. The shock-absorbing spring 12 has good elasticity and can quickly expand and contract when vibration occurs, playing a preliminary shock-absorbing role. The damper 13 generates damping force through its internal damping medium, further consuming vibration energy and causing vibration to decay rapidly. This not only protects the various components inside the device, such as the ceramic membrane 7 and the filter screen, from damage due to excessive vibration, but also reduces the noise generated during the operation of the device, improves the service life and operational stability of the entire filtration device, and ensures that it can maintain good filtration performance and working efficiency under long-term, high-intensity working conditions.

[0035] like Figure 4As shown, in some embodiments, two counterweights 14 are symmetrically distributed and fixedly installed at the bottom of the support plate 11, and anti-slip pads are fixedly installed at the bottom of the counterweights 14.

[0036] The counterweight 14 is used to increase the weight of the device, thereby improving its stability, while the anti-slip pad is used to increase the friction between the counterweight 14 and the ground, further improving stability.

[0037] like Figure 3 As shown, in some embodiments, a nanofiltration membrane 15 is fixedly installed between the two sides of the inner wall of the bottom frame 1, and an electromagnetic valve is provided at the drain port of the bottom frame 1.

[0038] Nanofiltration membrane 15 plays a crucial role in sugar removal during the filtration process. With a pore size between that of ceramic membrane 7 and filter screen, nanofiltration membrane 15 effectively traps sugars and other large molecular impurities in red beet concentrate, further improving the color value and quality of the concentrate. The electromagnetic valve at the drain outlet allows for precise control of the discharge of the filtered concentrate as needed.

[0039] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A filtration device for preparing high-color-value red beet concentrate with desaccharification, characterized in that, include: The bottom frame (1) is provided with a frame door and a drain outlet. Tank (2), the tank (2) is rotatably installed on the top of the bottom frame (1), the bottom of the tank (2) is provided with a drain port, which is connected to the bottom frame (1), and the top and bottom of the tank (2) are provided with a tank cover (3). Rotating assembly (4), which is installed on the top of the bottom frame (1) and is used to drive the tank (2) to rotate; The mounting ring (5) is fixedly installed at the bottom of the inner wall of the tank (2), and a separation cylinder (6) is fixedly installed at the top. A filter screen is fixedly installed on the inner wall of the separation cylinder (6), and multiple ports are arranged in an array on the mounting ring (5). Ceramic membrane (7), which is detachably installed between the two sides of the inner wall of the bottom frame (1).

2. The filtration device for preparing high-color-value red beet concentrate with desaccharification according to claim 1, characterized in that, The rotating assembly (4) includes a rotating motor (41) fixedly installed on the top of the bottom frame (1). A gear (42) is fixedly installed at the output end of the rotating motor (41). A gear ring (43) is fixedly sleeved on the outer periphery of the tank body (2). The gear (42) meshes with the gear ring (43).

3. The filtration device for preparing high-color-value red beet concentrate with desaccharification according to claim 1, characterized in that, Two electric push rods (8) are symmetrically distributed and fixedly installed on the outer periphery of the tank (2), and the telescopic ends of the two electric push rods (8) are fixedly connected to the bottom of the tank cover (3).

4. The filtration device for preparing high-color-value red beet concentrate with desaccharification according to claim 1, characterized in that, A placement frame (9) is fixedly installed between the two sides of the inner wall of the bottom frame (1). The ceramic film (7) is placed on the top of the placement frame (9), and the outer periphery of the ceramic film (7) is attached to the inner wall of the bottom frame (1).

5. The filtration device for preparing high-color-value red beet concentrate with desaccharification according to claim 1, characterized in that, A vibration motor (10) is fixedly installed on one side of the bottom frame (1).

6. The filtration device for preparing high-color-value red beet concentrate with desaccharification according to claim 1, characterized in that, A support plate (11) is installed at the bottom of the bottom frame (1). Multiple shock-absorbing springs (12) are fixedly installed in an array between the top of the support plate (11) and the top of the bottom frame (1). Multiple dampers (13) are fixedly installed in an array between the top of the support plate (11) and the top of the bottom frame (1).

7. The filtration device for preparing high-color-value red beet concentrate with desaccharification according to claim 6, characterized in that, The bottom of the support plate (11) has two counterweights (14) fixedly installed in a symmetrical arrangement, and the bottom of the counterweights (14) is fixedly installed with anti-slip pads.

8. The filtration device for preparing high-color-value red beet concentrate with desaccharification according to claim 1, characterized in that, Nanofiltration membranes (15) are fixedly installed between the two sides of the inner wall of the bottom frame (1), and an electromagnetic valve is provided at the drain port of the bottom frame (1).

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