Anti-clogging ceramic filter

The ceramic filter is easily disassembled and replaced by a servo motor-driven rotating shaft and gear system. Combined with the elastic scraper design, it solves the problems of difficult disassembly and scraping damage to the ceramic filter, improving replacement efficiency and extending service life.

CN224485210UActive Publication Date: 2026-07-14JIANGSU BO WITH ENVIRONMENTAL PROTECTION TECH

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU BO WITH ENVIRONMENTAL PROTECTION TECH
Filing Date
2025-06-20
Publication Date
2026-07-14

AI Technical Summary

Technical Problem

Existing ceramic filters are not easy to disassemble and replace, which affects replacement efficiency. Furthermore, rigid scraping can easily damage the filter plates and make it difficult to quickly remove sludge, thus shortening their service life.

Method used

The system employs a servo motor to drive the rotating shaft and gear system, enabling convenient disassembly and replacement of the filter plates. Combined with an elastic scraper design, the filter plates are elastically scraped through threaded connections and spring supports.

Benefits of technology

It improves the efficiency of filter plate replacement, avoids scraping damage, extends the service life of filter plates, and facilitates the removal of sludge.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224485210U_ABST
    Figure CN224485210U_ABST
Patent Text Reader

Abstract

The utility model discloses a kind of anti-clogging ceramic filter, including water storage tank and recess, the inside of the water storage tank is provided with four groups of recess, the outside of the recess is provided with rotating shaft, the inside of the rotating shaft is provided with multiple groups of equidistant water collector, the water collector all extends to its outside by penetrating rotating shaft, the surface of rotating shaft outside water collector all is equipped with water collector, and every group of water collector is all installed with threaded rod, the top of the water collector all movably installs filter plate body. The utility model not only realizes the anti-clogging ceramic filter convenient disassembly to replace filter plate, improves the efficiency of anti-clogging ceramic filter to replace filter plate, and conveniently, the filter plate is conveniently and elastically scraped, rigid scraping is avoided to cause damage to filter plate surface, the filter plate surface sludge is quickly scraped off, and the service life of filter plate is prolonged.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of ceramic filter technology, specifically to an anti-clogging ceramic filter. Background Technology

[0002] A ceramic filter is a dewatering device primarily used for the efficient filtration of liquids, removing suspended solids, impurities, and microorganisms. It consists of several parts, including a frame, filter elements, a feeding system, a discharging system, and a control system. The ceramic filter utilizes the filtration properties of porous ceramic materials to filter liquids. The liquid to be treated enters the filter chamber through the feeding system and is distributed on the surface of the ceramic filter columns. As the liquid passes through the ceramic material, solid particles and impurities are trapped on the ceramic surface, while the filtered clear liquid flows out through the pores of the ceramic.

[0003] Anti-clogging ceramic filters, through their unique microporous structure and precise design, can achieve efficient solid-liquid separation under high vacuum conditions, ensuring that solid particles are effectively retained while liquids are discharged through the micropores, thereby guaranteeing filtration effect and product quality. Since ceramic filter plates do not require filter cloth, the frequency and cost of filter cloth replacement are reduced. In addition, ceramic filter plates have excellent corrosion resistance and durability, and can work stably in a variety of chemical environments, reducing the frequency of maintenance and replacement, thereby reducing overall operating costs.

[0004] However, this does not solve the problem that existing ceramic filters of this type are generally not easy to disassemble and replace the filter plates during use, which affects the efficiency of filter plate replacement in anti-clogging ceramic filters. It is not convenient to use elastic scraping to clean the filter plates, and rigid scraping can easily damage the surface of the filter plates. It is also not easy to quickly remove the sludge from the surface of the filter plates, which affects the service life of the filter plates. Utility Model Content

[0005] The purpose of this invention is to provide an anti-clogging ceramic filter to solve the problems mentioned in the background art, such as the inconvenience of disassembling and replacing the filter plate, which affects the efficiency of replacing the filter plate, the inconvenience of elastic scraping the filter plate, the inconvenience of rigid scraping which can easily damage the surface of the filter plate, and the inconvenience of quickly removing sludge from the surface of the filter plate, which affects the service life of the filter plate.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an anti-clogging ceramic filter, comprising a water storage tank and grooves. The water storage tank has four sets of grooves inside, and a rotating shaft is provided outside the grooves. The rotating shaft has multiple sets of equally spaced water collection pipes inside, all of which extend through the rotating shaft to its outside. Water collection hoppers are fitted onto the surface of the water collection pipes outside the rotating shaft, and threaded rods are installed between each set of water collection hoppers. A filter plate body is movably installed at the top of each water collection hopper. A pressure plate is installed on the top surface of each threaded rod, and the pressure plate contacts the filter plate body. Nuts are installed on the surface of the threaded rods outside the pressure plates, and the threaded rods are threadedly connected to the nuts.

[0007] Preferably, a servo motor is installed on the side wall of the water storage tank, and a support shaft is installed at the output end of the servo motor.

[0008] Preferably, a small gear is fitted onto the surface of the support shaft, and a first bearing seat is installed on the top side wall of the water storage tank.

[0009] Preferably, a second bearing seat is installed on the side of the top sidewall of the water storage tank away from the first bearing seat, and the rotating shaft extends through the first bearing seat and the second bearing seat to the outside.

[0010] Preferably, the rotating shaft is movably connected to both the first bearing housing and the second bearing housing, and a large gear is fitted onto the surface of the rotating shaft outside the first bearing housing.

[0011] Preferably, the pinion meshes with the gear, and an adapter sleeve is movably mounted on the surface of the outer rotating shaft of the second bearing housing.

[0012] Preferably, three sets of support plates are symmetrically installed on the top of the water storage tank, and two sets of springs are installed on the top of each support plate.

[0013] Preferably, scrapers are installed on the side of the spring away from the support plate, and the scrapers are slidably connected to the filter plate body.

[0014] Compared with the prior art, the beneficial effects of this utility model are: the ceramic filter not only realizes the convenient disassembly of the anti-clogging ceramic filter to replace the filter plate, improving the efficiency of replacing the filter plate, but also facilitates the flexible scraping of the filter plate, avoiding damage to the surface of the filter plate caused by rigid scraping, and making it easier to quickly remove the sludge on the surface of the filter plate, thus extending the service life of the filter plate.

[0015] (1) The servo motor drives the support shaft to rotate, the support shaft drives the small gear to rotate, the small gear drives the large gear to rotate, and the large gear drives the rotating shaft, water collection pipe, water collection hopper and filter plate body to rotate, so that the ceramic filter can operate. When the filter plate body needs to be replaced, the two sets of nuts are turned. Under the threaded connection between the pressure plate and the nuts, the nuts are separated from the pressure plate. After the filter plate body is taken out and replaced, the nuts are turned in the opposite direction to fix the filter plate body. This facilitates the convenient disassembly and replacement of the filter plate, realizes the convenient disassembly and replacement of the filter plate of the anti-clogging ceramic filter, and improves the efficiency of the anti-clogging ceramic filter in replacing the filter plate.

[0016] (2) When it is necessary to scrape the filter plate body, since the two sets of scrapers are in contact with the two sides of the filter plate body, when the filter plate body rotates, the two sets of scrapers scrape the sludge on both sides of the filter plate body. Under the elastic support of the spring, the scrapers can perform elastic scraping on the filter plate body, which facilitates the elastic scraping of the filter plate. This realizes the convenient elastic scraping of the filter plate in the anti-clogging ceramic filter, avoiding damage to the surface of the filter plate caused by rigid scraping, and facilitating the quick removal of sludge from the surface of the filter plate, thus extending the service life of the filter plate. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0018] Figure 2 This is a front view structural diagram of the present utility model;

[0019] Figure 3 This is a three-dimensional structural diagram of the rotating shaft of this utility model;

[0020] Figure 4 This is a three-dimensional structural diagram of the water storage tank of this utility model;

[0021] Figure 5 This is a three-dimensional structural diagram of the scraper of this utility model;

[0022] Figure 6 This is a three-dimensional structural diagram of the adapter sleeve of this utility model;

[0023] Figure 7 This is a front view cross-sectional structural diagram of the adapter sleeve of this utility model;

[0024] Figure 8 This is a three-dimensional structural diagram of the filter plate body of this utility model.

[0025] In the diagram: 1. Water storage tank; 2. Groove; 3. Rotating shaft; 4. Filter plate body; 5. Servo motor; 6. Pinion; 7. Support shaft; 8. Large gear; 9. First bearing seat; 10. Water collection pipe; 11. Water collection hopper; 12. Support plate; 13. Spring; 14. Scraper; 15. Adapter sleeve; 16. Second bearing seat; 17. Threaded rod; 18. Pressure plate; 19. Nut. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0027] Please see Figure 1-8 An embodiment of this utility model is provided: a clog-resistant ceramic filter, including a water storage tank 1 and grooves 2. The water storage tank 1 has four sets of grooves 2 inside, and a rotating shaft 3 is provided outside the grooves 2. The rotating shaft 3 has multiple sets of equally spaced water collection pipes 10 inside, and the water collection pipes 10 all extend through the rotating shaft 3 to its outside. The surface of the water collection pipes 10 outside the rotating shaft 3 is fitted with water collection buckets 11, and a threaded rod 17 is installed between each set of water collection buckets 11. A filter plate body 4 is movably installed at the top of each water collection bucket 11. A pressure plate 18 is installed on the top surface of each threaded rod 17, and the pressure plate 18 is in contact with the filter plate body 4. Nuts 19 are installed on the surface of the threaded rod 17 outside the pressure plate 18, and the threaded rod 17 and the nut 19 are threadedly connected.

[0028] A servo motor 5 is installed on the side wall of the water storage tank 1. A support shaft 7 is installed at the output end of the servo motor 5. A small gear 6 is fitted on the surface of the support shaft 7. A first bearing seat 9 is installed on the top side wall of the water storage tank 1.

[0029] A second bearing seat 16 is installed on the side of the top side wall of the water storage tank 1 away from the first bearing seat 9, and the rotating shaft 3 extends through the first bearing seat 9 and the second bearing seat 16 to its outside.

[0030] The rotating shaft 3 is movably connected to the first bearing housing 9 and the second bearing housing 16. A large gear 8 is fitted on the surface of the rotating shaft 3 outside the first bearing housing 9.

[0031] The small gear 6 meshes with the large gear 8, and the outer surface of the rotating shaft 3 of the second bearing housing 16 is movably fitted with an adapter sleeve 15;

[0032] When using the anti-clogging ceramic filter, turn on the servo motor 5. With the support of the water storage tank 1, the servo motor 5 drives the support shaft 7 to rotate. The support shaft 7 drives the pinion 6 to rotate. With the meshing of the pinion 6 and the large gear 8, the pinion 6 drives the large gear 8 to rotate. With the support of the first bearing seat 9 and the second bearing seat 16, the large gear 8 drives the rotating shaft 3, the water collection pipe 10, the water collection hopper 11, and the filter plate body 4 to rotate, so that the ceramic filter can operate. When it is necessary to replace the filter plate body 4, turn the two sets of nuts 19. With the threaded connection between the pressure plate 18 and the nuts 19, the nuts 19 are disengaged from the pressure plate 18. After the filter plate body 4 is taken out and replaced, turn the nuts 19 in the opposite direction to fix the filter plate body 4. This facilitates the convenient disassembly and replacement of the filter plate, realizing the convenient disassembly and replacement of the filter plate of the anti-clogging ceramic filter and improving the efficiency of filter plate replacement of the anti-clogging ceramic filter.

[0033] Three sets of support plates 12 are symmetrically installed on the top of the water storage tank 1. Two sets of springs 13 are installed on the top of each support plate 12. A scraper 14 is installed on the side of the spring 13 away from the support plate 12. The scraper 14 is slidably connected to the filter plate body 4.

[0034] When the filter plate body 4 needs to be scraped, the two sets of scrapers 14 are in contact with both sides of the filter plate body 4. When the filter plate body 4 rotates, the two sets of scrapers 14 scrape the sludge on both sides of the filter plate body 4. Under the elastic support of the spring 13, the scrapers 14 perform elastic scraping on the filter plate body 4, which facilitates the elastic scraping of the filter plate. This achieves convenient elastic scraping of the filter plate in the anti-clogging ceramic filter, avoiding damage to the surface of the filter plate caused by rigid scraping. It also facilitates the quick removal of sludge from the surface of the filter plate and extends the service life of the filter plate.

[0035] Working principle: When using the anti-clogging ceramic filter, the servo motor 5 drives the support shaft 7 to rotate. The support shaft 7 drives the pinion 6 to rotate, which in turn drives the large gear 8. The large gear 8 drives the rotating shaft 3, the water collection pipe 10, the water collection hopper 11, and the filter plate body 4 to rotate, thus making the ceramic filter work. When it is necessary to replace the filter plate body 4, the two sets of nuts 19 are turned. Under the threaded connection between the pressure plate 18 and the nuts 19, the nuts 19 are disengaged from the pressure plate 18, allowing the filter plate body 4 to be replaced. After removing and replacing, turn the nut 19 in the opposite direction to fix the filter plate body 4, which facilitates easy disassembly and replacement of the filter plate. When it is necessary to scrape the filter plate body 4, since the two sets of scrapers 14 are in contact with the two sides of the filter plate body 4, when the filter plate body 4 rotates, the two sets of scrapers 14 scrape the sludge on both sides of the filter plate body 4. Under the elastic support of the spring 13, the scrapers 14 perform elastic scraping on the filter plate body 4, which facilitates easy elastic scraping of the filter plate and completes the use of the ceramic filter.

Claims

1. A clog-resistant ceramic filter, characterized in that: The device includes a water storage tank (1) and grooves (2). The water storage tank (1) has four sets of grooves (2) inside. A rotating shaft (3) is provided outside the grooves (2). The rotating shaft (3) has multiple sets of equally spaced water collection pipes (10) inside. The water collection pipes (10) all extend through the rotating shaft (3) to its outside. The surface of the water collection pipes (10) outside the rotating shaft (3) is fitted with water collection buckets (11). A threaded rod (17) is installed between each set of water collection buckets (11). A filter plate body (4) is movably installed at the top of each water collection bucket (11). A pressure plate (18) is installed on the top surface of each threaded rod (17). The pressure plate (18) is in contact with the filter plate body (4). Nuts (19) are installed on the surface of the threaded rod (17) outside the pressure plate (18). The threaded rod (17) and the nut (19) are threadedly connected.

2. The anti-clogging ceramic filter according to claim 1, characterized in that: A servo motor (5) is installed on the side wall of the water storage tank (1), and a support shaft (7) is installed at the output end of the servo motor (5).

3. The anti-clogging ceramic filter according to claim 2, characterized in that: The surface of the support shaft (7) is fitted with a small gear (6), and the top side wall of the water storage tank (1) is fitted with a first bearing seat (9).

4. The anti-clogging ceramic filter according to claim 3, characterized in that: A second bearing seat (16) is installed on the side of the top side wall of the water storage tank (1) away from the first bearing seat (9), and the rotating shaft (3) extends through the first bearing seat (9) and the second bearing seat (16) to the outside.

5. The anti-clogging ceramic filter according to claim 4, characterized in that: The rotating shaft (3) is movably connected to the first bearing seat (9) and the second bearing seat (16), and a large gear (8) is fitted on the surface of the rotating shaft (3) outside the first bearing seat (9).

6. The anti-clogging ceramic filter according to claim 5, characterized in that: The small gear (6) meshes with the large gear (8), and an adapter sleeve (15) is movably mounted on the surface of the external rotating shaft (3) of the second bearing seat (16).

7. The anti-clogging ceramic filter according to claim 1, characterized in that: The top of the water storage tank (1) is symmetrically equipped with three sets of support plates (12), and the top of each support plate (12) is equipped with two sets of springs (13).

8. The anti-clogging ceramic filter according to claim 7, characterized in that: Each spring (13) has a scraper (14) installed on the side away from the support plate (12), and the scraper (14) is slidably connected to the filter plate body (4).