A processing device for improving the clarity of fruit wine by using membrane separation technology

Abstract

The utility model discloses a kind of utilize membrane separation technology to improve the treatment device of fruit wine clarity, belong to membrane separation technical field, and its technical scheme main points include bracing plate, the top of bracing plate is provided with primary filter mechanism, the bottom of primary filter mechanism is provided with deep filter mechanism, the bottom of bracing plate is provided with bottom plate, the top of primary filter mechanism is provided with air pump;The deep filter mechanism includes ultrafiltration membrane body, two fixed blocks, slot, filter cartridge and two electric telescopic rods, the ultrafiltration membrane body movably is arranged in the inside of filter cartridge, the side of fixed block close to filter cartridge is fixedly connected with filter cartridge, solve the structure of part of using membrane separation technology to improve the fruit wine clarity of existing, the replacement of internal filter core is more inconvenient, need to rotate the filter shell cover body multiple turns, make it separate from the thread connection of filter shell, or disassemble more screw, lead to the replacement of filter core is more time-consuming, the problem of affecting fruit wine to be filtered to improve the efficiency of clarity.

Description

Technical Field

[0001] This utility model relates to the field of membrane separation technology, and in particular to a processing device that uses membrane separation technology to improve the clarity of fruit wine. Background Technology

[0002] In the fruit wine brewing industry, the clarity of fruit wine is one of the key indicators for measuring its quality. It not only affects consumers' intuitive perception of fruit wine, but is also closely related to the stability and shelf life of fruit wine. As consumers' requirements for the quality of fruit wine continue to increase, it is important to use membrane separation technology to improve the clarity of fruit wine.

[0003] While existing technologies can separate total nitrogen from water using separation equipment, they lack the ability to filter impurities in the water before separating total nitrogen, thus failing to effectively purify the water.

[0004] The existing patent (publication number: CN222476275U) discloses a total nitrogen separation device based on membrane separation technology. In this utility model, a total nitrogen separation device based on membrane separation technology is provided, which performs preliminary filtration of impurities in water by setting up a filtration device and collects the separated total nitrogen by a separation device.

[0005] To address the aforementioned issues, existing patents offer solutions. However, some existing structures that use membrane separation technology to improve the clarity of fruit wine make replacing the internal filter cartridge inconvenient. This requires rotating the filter housing cover multiple times to disengage it from the threaded connection with the filter housing, or removing numerous screws, resulting in time-consuming filter cartridge replacement and affecting the efficiency of filtering fruit wine to improve its clarity.

[0006] Therefore, a treatment device for improving the clarity of fruit wine using membrane separation technology is proposed. Utility Model Content

[0007] The purpose of this invention is to provide a processing device for improving the clarity of fruit wine using membrane separation technology. This device solves the problem that some existing structures using membrane separation technology to improve the clarity of fruit wine have inconvenient internal filter element replacement, requiring multiple rotations of the filter housing cover to disengage it from the threaded connection with the filter housing, or disassembling many screws, which makes filter element replacement time-consuming and affects the efficiency of filtering fruit wine to improve clarity.

[0008] To achieve the above objectives, this utility model provides the following technical solution: a processing device for improving the clarity of fruit wine using membrane separation technology, comprising a support plate, a primary filtration mechanism at the top of the support plate, a deep filtration mechanism at the bottom of the primary filtration mechanism, a bottom plate at the bottom of the support plate, and an air pump at the top of the primary filtration mechanism.

[0009] The deep filtration mechanism includes an ultrafiltration membrane, two fixed blocks, a slot, a filter cartridge, and two electrically operated telescopic rods. The ultrafiltration membrane is movably disposed inside the filter cartridge. The fixed blocks are fixedly connected to the filter cartridge on the side closest to the filter cartridge. The slot is located at the top of the filter cartridge. The top of the telescopic end of the electrically operated telescopic rod is fixedly connected to the bottom of the fixed block, and the bottom of the electrically operated telescopic rod is fixedly connected to the top of the support plate.

[0010] Preferably, the primary filtration mechanism includes a filter frame, a filter screen, a limiting ring, and a storage cylinder. The filter frame is movably disposed inside the storage cylinder, the limiting ring is fixedly connected inside the storage cylinder, the bottom of the filter frame contacts the top of the limiting ring, and the filter screen is fixedly connected to the bottom of the inner wall of the filter frame.

[0011] Preferably, a sealing ring is fixedly fitted on the surface of the storage cylinder, and the number of sealing rings is three and they are evenly distributed on the surface of the storage cylinder. The storage cylinder is movably inserted into the inside of the slot, and the surface of the sealing ring is in close contact with the inner wall of the slot.

[0012] Preferably, the inner wall of the filter frame is fixedly connected with pull rings, and the number of pull rings is two and they are symmetrically distributed on the inner wall of the filter frame.

[0013] Preferably, a fixing ring is fixedly fitted on the surface of the storage cylinder, and support rods are fixedly connected to the rear and both sides of the bottom of the fixing ring, with the bottom of the support rods fixedly connected to the top of the support plate.

[0014] Preferably, a limiting frame is fixedly connected to the bottom of the inner wall of the filter cartridge, and the bottom of the ultrafiltration membrane is in contact with the top of the limiting frame.

[0015] Preferably, the bottom of the filter cartridge is fixedly connected to a discharge hopper, and a valve is installed inside the discharge hopper.

[0016] Preferably, the top of the storage cylinder is provided with a sealing cap, the inner wall of the sealing cap is threadedly connected to the surface of the storage cylinder, and the output end of the air pump is connected to the sealing cap.

[0017] Preferably, the surface of the sealing cover is fixedly connected with several pins, which are evenly distributed on the surface of the sealing cover.

[0018] Preferably, the four corners of the bottom of the support plate are fixedly connected to the support legs, the top of the bottom plate is fixedly connected to the bottom of the support legs, a container is placed on the top of the bottom plate, a notch is opened inside the support plate, the notch is located at the bottom of the discharge bucket, the container is located at the bottom of the notch, and a controller is fixedly connected to the top of the support plate.

[0019] Compared with the prior art, the beneficial effects of this utility model are:

[0020] 1. By setting up a primary filtration mechanism, this application can pressurize the inside of the storage cylinder with an air pump, so that the fruit wine can pass through the filter screen more efficiently and filter out large particulate impurities.

[0021] 2. This application incorporates a deep filtration mechanism. After the fruit wine has been filtered by the primary filtration mechanism, it undergoes further deep filtration through an ultrafiltration membrane, which further enhances the clarity of the fruit wine. Moreover, the filter cartridge can be quickly opened and the ultrafiltration membrane can be easily removed and replaced simply by controlling the retraction of the extension ends of the two electric telescopic rods simultaneously via the controller. This makes the process convenient and quick. Attached Figure Description

[0022] Figure 1 This is an overall structural diagram of the processing device for improving the clarity of fruit wine using membrane separation technology according to this utility model;

[0023] Figure 2 This is a three-dimensional sectional view of the filter cartridge in this utility model;

[0024] Figure 3 This is a perspective sectional view of the storage cylinder in this utility model;

[0025] Figure 4 This utility model Figure 3 A magnified view of a section at point A in the middle;

[0026] Figure 5 This is a three-dimensional structural diagram of the bottom of the sealing cap in this utility model.

[0027] In the diagram, 1. Support plate; 2. Support rod; 3. Fixing ring; 4. Air pump; 5. Sealing cover; 6. Primary filtration mechanism; 601. Filter frame; 602. Filter screen; 603. Limiting ring; 604. Storage cylinder; 7. Deep filtration mechanism; 701. Ultrafiltration membrane; 702. Fixing block; 703. Slot; 704. Filter cartridge; 705. Electric telescopic rod; 8. Notch; 9. Support leg; 10. Container; 11. Base plate; 12. Controller; 13. Pull ring; 14. Limiting frame; 15. Discharge hopper; 16. Valve; 17. Sealing ring; 18. Pulley. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] Please see Figure 1-5 The present invention provides the following technical solution:

[0030] A processing device for improving the clarity of fruit wine using membrane separation technology includes a support plate 1, a primary filtration mechanism 6 is provided at the top of the support plate 1, a deep filtration mechanism 7 is provided at the bottom of the primary filtration mechanism 6, a bottom plate 11 is provided at the bottom of the support plate 1, and an air pump 4 is provided at the top of the primary filtration mechanism 6.

[0031] The deep filtration mechanism 7 includes an ultrafiltration membrane 701, two fixing blocks 702, a slot 703, a filter cartridge 704, and two electric telescopic rods 705. The ultrafiltration membrane 701 is movably disposed inside the filter cartridge 704. The fixing blocks 702 are fixedly connected to the filter cartridge 704 on the side closest to the filter cartridge 704. The slot 703 is opened on the top of the filter cartridge 704. The top of the telescopic end of the electric telescopic rod 705 is fixedly connected to the bottom of the fixing block 702, and the bottom of the electric telescopic rod 705 is fixedly connected to the top of the support plate 1.

[0032] In this embodiment: First, the fruit wine to be clarified is poured into the storage cylinder 604 and sealed with the sealing cap 5 via a threaded connection. The sealing operation can be quickly completed using the lever 18. The controller 12 is activated to make the air pump 4 work, and the air pump 4 pressurizes the storage cylinder 604. The fruit wine flows under pressure and is initially filtered through the filter screen 602. The filter screen 602 is installed at the bottom of the filter frame 601, which is inside the storage cylinder 604 and is positioned and supported by the limiting ring 603. The filter screen 602 can intercept fruit pomace, large particles of colloid, etc., and initially improve the clarity of the fruit wine. The fruit wine after initial filtration enters the filter cylinder 704 and is deeply filtered by the internal ultrafiltration membrane 701. The ultrafiltration membrane 701 can remove tiny impurities, microorganisms, and large molecules such as proteins and pectin. The limiting frame 14 supports the ultrafiltration membrane 701 to ensure stable filtration. The deeply filtered fruit wine... The filter is discharged through valve 16 of discharge hopper 15 and collected in container 10 on bottom plate 11. When cleaning filter screen 602, open sealing cover 5 and pull out filter frame 601 and filter screen 602 with pull ring 13 to clean impurities. When replacing ultrafiltration membrane 701, the controller 12 causes electric telescopic rod 705 to retract, driving fixed block 702 and filter cartridge 704 to descend, so that filter cartridge 704 can be opened, and ultrafiltration membrane 701 can be easily and quickly removed for replacement. This solves the problem that some existing structures that use membrane separation technology to improve the clarity of fruit wine have inconvenient internal filter element replacement, requiring multiple rotations of the filter shell cover to disengage it from the threaded connection with the filter shell, or disassembling many screws, which makes filter element replacement time-consuming and affects the efficiency of filtering fruit wine to improve clarity.

[0033] Specifically, such as Figure 3 As shown, the primary filtration mechanism 6 includes a filter frame 601, a filter screen 602, a limiting ring 603, and a storage cylinder 604. The filter frame 601 is movably disposed inside the storage cylinder 604, the limiting ring 603 is fixedly connected to the inside of the storage cylinder 604, the bottom of the filter frame 601 contacts the top of the limiting ring 603, and the filter screen 602 is fixedly connected to the bottom of the inner wall of the filter frame 601.

[0034] Specifically, such as Figure 2 and Figure 4 As shown, a sealing ring 17 is fixedly fitted on the surface of the storage cylinder 604. There are three sealing rings 17, which are evenly distributed on the surface of the storage cylinder 604. The storage cylinder 604 is movably inserted into the inside of the slot 703, and the surface of the sealing ring 17 is in close contact with the inner wall of the slot 703.

[0035] Specifically, such as Figure 3 As shown, the inner wall of the filter frame 601 is fixedly connected with two pull rings 13, which are symmetrically distributed on the inner wall of the filter frame 601.

[0036] Specifically, such as Figure 1 As shown, a fixing ring 3 is fixedly fitted on the surface of the storage cylinder 604. Support rods 2 are fixedly connected to the rear and both sides of the bottom of the fixing ring 3. The bottom of the support rods 2 is fixedly connected to the top of the support plate 1.

[0037] In this embodiment: the filter screen 602 inside the storage cylinder 604 can filter out larger impurities inside the fruit wine. The storage cylinder 604 is inserted into the slot 703. The sealing ring 17 can seal the gap between the storage cylinder 604 and the slot 703. The filter frame 601 and the filter screen 602 can be easily pulled out of the storage cylinder 604 for cleaning by holding the pull ring 13. The fixing ring 3 is fixed to the surface of the storage cylinder 604. The support rod 2 is fixedly connected to the fixing ring 3. The support rod 2 and the fixing ring 3 can stably support the storage cylinder 604 on the top of the support plate 1.

[0038] Specifically, such as Figure 1 and Figure 2 As shown, a limiting frame 14 is fixedly connected to the bottom of the inner wall of the filter cartridge 704, and the bottom of the ultrafiltration membrane 701 is in contact with the top of the limiting frame 14.

[0039] Specifically, such as Figure 2 As shown, the bottom of the filter cartridge 704 is fixedly connected to a discharge hopper 15, and a valve 16 is installed inside the discharge hopper 15.

[0040] Specifically, such as Figure 1 and Figure 5 As shown, a sealing cover 5 is provided on the top of the storage cylinder 604. The inner wall of the sealing cover 5 is threadedly connected to the surface of the storage cylinder 604, and the output end of the air pump 4 is connected to the sealing cover 5.

[0041] In this embodiment: the limiting frame 14 can support the ultrafiltration membrane 701, preventing the ultrafiltration membrane 701 from sinking into the discharge hopper 15, making the ultrafiltration membrane 701 work more stably. By opening the valve 16, the fruit wine filtered by the ultrafiltration membrane 701 and the clarity improved can be discharged. After the fruit wine that needs to be clarified is poured into the storage cylinder 604, the storage cylinder 604 is sealed with the sealing cap 5. Then, the controller 12 controls the air pump 4 to work, so that the air pump 4 pressurizes the inside of the storage cylinder 604, which facilitates the filtration of the fruit wine and improves its clarity.

[0042] Specifically, such as Figure 5 As shown, a number of push pins 18 are fixedly connected to the surface of the sealing cover 5, and the push pins 18 are evenly distributed on the surface of the sealing cover 5.

[0043] Specifically, such as Figure 1 As shown, support legs 9 are fixedly connected to the four corners of the bottom of the support plate 1. The top of the bottom plate 11 is fixedly connected to the bottom of the support legs 9. A container 10 is placed on the top of the bottom plate 11. A notch 8 is opened inside the support plate 1. The notch 8 is located at the bottom of the discharge bucket 15. The container 10 is located at the bottom of the notch 8. A controller 12 is fixedly connected to the top of the support plate 1.

[0044] In this embodiment: the sealing cap 5 can be easily rotated by hand using the lever 18. The support plate 1 is stably supported on the top of the base plate 11 by the support leg 9. By opening a notch 8 inside the support plate 1, the fruit wine with improved clarity can be easily discharged into the container 10 through the discharge bucket 15. The controller 12 can control the air pump 4 and simultaneously control the extension ends of the two electric telescopic rods 705.

[0045] Working principle: First, the fruit wine requiring improved clarity is poured into the storage cylinder 604 of the primary filtration mechanism 6. Then, the storage cylinder 604 is sealed with a sealing cap 5. The sealing cap 5 is threaded onto the surface of the storage cylinder 604 to ensure a good seal. A lever 18 on the surface of the sealing cap 5 allows the operator to easily rotate it for quick sealing. The controller 12 then starts the air pump 4, whose output is connected to the sealing cap 5. After the air pump 4 starts operating, it pressurizes the inside of the storage cylinder 604. Under pressure, the fruit wine begins to flow and undergoes preliminary filtration through a filter screen 602. The filter screen 602 is fixed to the bottom of the inner wall of the filter frame 601, which is movably positioned inside the storage cylinder 604. Furthermore, the bottom of the filter frame 601 contacts the top of the limiting ring 603, serving a positioning and support function. The filter screen 602 can intercept larger impurities in the fruit wine, such as pomace and larger colloid particles, thus initially improving the clarity of the fruit wine. After primary filtration, the fruit wine enters the filter cylinder 704 of the deep filtration mechanism 7 through the bottom of the storage cylinder 604. The filter cylinder 704 is equipped with an ultrafiltration membrane 701, which can further filter out the tiny impurities, microorganisms, and macromolecules such as proteins and pectin that are still present after primary filtration. These impurities are key factors affecting the clarity of the fruit wine. The bottom of the ultrafiltration membrane 701 contacts the top of the limiting frame 14, which is fixed to the bottom of the inner wall of the filter cylinder 704, providing positioning and support for the ultrafiltration membrane 701. To ensure stable filtration, the filtered fruit wine is discharged through the discharge hopper 15 at the bottom of the filter cartridge 704. A valve 16 is installed inside the discharge hopper 15 to control the discharge of the fruit wine. The filtered fruit wine eventually flows into the container 10 placed on top of the base plate 11 for collection. When it is necessary to clean impurities from the primary filtration mechanism 6, the sealing cover 5 is opened, and the operator can easily pull out the filter frame 601 and filter screen 602 through the pull rings 13 symmetrically distributed on the inner wall of the filter frame 601 to clean larger impurities. If it is necessary to replace the ultrafiltration membrane 701, the controller 12 controls the simultaneous retraction of the two electric telescopic rods 705. The top of the telescopic rods 705 is fixedly connected to the bottom of the fixing block 702. 702 is fixedly connected to the filter cartridge 704. Therefore, when the electric telescopic rod 705 retracts, the fixing block 702 and the filter cartridge 704 will descend, thereby pulling the storage cylinder 604 out of the slot 703 at the top of the filter cartridge 704. At this time, the ultrafiltration membrane 701 can be easily removed from the filter cartridge 704 for replacement. Cleaning the filter screen 602 and replacing the ultrafiltration membrane 701 are both convenient and quick. This solves the problem that some existing structures that use membrane separation technology to improve the clarity of fruit wine have inconvenient internal filter element replacement, requiring multiple rotations of the filter shell cover to disengage it from the threaded connection with the filter shell, or disassembling many screws, which makes filter element replacement time-consuming and affects the efficiency of filtering fruit wine to improve clarity.

[0046] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A processing device for improving the clarity of fruit wine using membrane separation technology, comprising a support plate (1), characterized in that: The top of the support plate (1) is provided with a primary filtration mechanism (6), the bottom of the primary filtration mechanism (6) is provided with a deep filtration mechanism (7), the bottom of the support plate (1) is provided with a base plate (11), and the top of the primary filtration mechanism (6) is provided with an air pump (4). The deep filtration mechanism (7) includes an ultrafiltration membrane (701), two fixed blocks (702), a slot (703), a filter cartridge (704), and two electric telescopic rods (705). The ultrafiltration membrane (701) is movably disposed inside the filter cartridge (704). The fixed block (702) is fixedly connected to the filter cartridge (704) on the side near the filter cartridge (704). The slot (703) is opened on the top of the filter cartridge (704). The top of the telescopic end of the electric telescopic rod (705) is fixedly connected to the bottom of the fixed block (702). The bottom of the electric telescopic rod (705) is fixedly connected to the top of the support plate (1).

2. The processing device for improving the clarity of fruit wine using membrane separation technology according to claim 1, characterized in that: The primary filtration mechanism (6) includes a filter frame (601), a filter screen (602), a limiting ring (603), and a storage cylinder (604). The filter frame (601) is movably disposed inside the storage cylinder (604), the limiting ring (603) is fixedly connected to the inside of the storage cylinder (604), the bottom of the filter frame (601) contacts the top of the limiting ring (603), and the filter screen (602) is fixedly connected to the bottom of the inner wall of the filter frame (601).

3. The processing device for improving the clarity of fruit wine using membrane separation technology according to claim 2, characterized in that: The surface of the storage cylinder (604) is fixedly fitted with a sealing ring (17). There are three sealing rings (17) evenly distributed on the surface of the storage cylinder (604). The storage cylinder (604) is movably inserted into the inside of the slot (703). The surface of the sealing ring (17) is in close contact with the inner wall of the slot (703).

4. The processing device for improving the clarity of fruit wine using membrane separation technology according to claim 2, characterized in that: The inner wall of the filter frame (601) is fixedly connected with pull rings (13), and there are two pull rings (13) symmetrically distributed on the inner wall of the filter frame (601).

5. The processing device for improving the clarity of fruit wine using membrane separation technology according to claim 2, characterized in that: The surface of the storage cylinder (604) is fixedly fitted with a fixing ring (3), and the bottom rear side and both sides of the fixing ring (3) are fixedly connected with support rods (2), and the bottom of the support rods (2) is fixedly connected to the top of the support plate (1).

6. The processing device for improving the clarity of fruit wine using membrane separation technology according to claim 1, characterized in that: The bottom of the inner wall of the filter cartridge (704) is fixedly connected to a limiting frame (14), and the bottom of the ultrafiltration membrane (701) is in contact with the top of the limiting frame (14).

7. The processing device for improving the clarity of fruit wine using membrane separation technology according to claim 1, characterized in that: The bottom of the filter cartridge (704) is fixedly connected to a discharge hopper (15), and a valve (16) is installed inside the discharge hopper (15).

8. The processing device for improving the clarity of fruit wine using membrane separation technology according to claim 2, characterized in that: The top of the storage cylinder (604) is provided with a sealing cover (5), the inner wall of the sealing cover (5) is threadedly connected to the surface of the storage cylinder (604), and the output end of the air pump (4) is connected to the sealing cover (5).

9. The processing device for improving the clarity of fruit wine using membrane separation technology according to claim 8, characterized in that: The sealing cover (5) is fixedly connected to a pin (18), and the number of pins (18) is several and they are evenly distributed on the surface of the sealing cover (5).

10. The processing device for improving the clarity of fruit wine using membrane separation technology according to claim 1, characterized in that: The four corners of the bottom of the support plate (1) are fixedly connected with support legs (9), the top of the bottom plate (11) is fixedly connected to the bottom of the support legs (9), a container (10) is placed on the top of the bottom plate (11), a notch (8) is opened inside the support plate (1), the notch (8) is located at the bottom of the discharge bucket (15), the container (10) is located at the bottom of the notch (8), and a controller (12) is fixedly connected to the top of the support plate (1).

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