A powder spray dusting device

Abstract

The utility model relates to a spraying dust falling device of powder spraying, and it relates to a spraying dust falling technology field, specifically a spraying dust falling device of powder spraying, including strong fan, the base of strong fan is fixed in the top of dust falling box body, and the input pipe of strong fan is inserted into the top of dust falling box body, and the dust collection box is movably connected in the inside of strong fan. The utility model sets up the air inlet pipe on the side of dust falling box body, then the outside of the blocking net disc is inserted into the arc-shaped gap, when starting the strong fan, the processing assembly draws the air into the inside of dust falling box body, thereby the air entering the dust falling box body is primarily filtered through the blocking net disc in the inside of air inlet pipe, the outside of the filtering assembly is inserted into the dust falling box body, thereby the entering air is secondarily filtered through the strong fan in the inside of dust falling box body, and the dust in the filtered air falls into the dust collection box and is collected.

Description

Technical Field

[0001] This utility model relates to the field of dust suppression technology in spray coating, specifically to a dust suppression device for powder spray coating. Background Technology

[0002] Powder coating is a process in which powder coating equipment is used to spray powder coating onto the surface of a workpiece. Under the action of electrostatics, the powder will be evenly adsorbed onto the surface of the workpiece to form a powdery coating. The powdery coating is then baked at high temperature to flow and cure, becoming a final coating with different effects (different types of powder coatings).

[0003] Common powder coating involves using powder spraying equipment (electrostatic powder coating machine) to spray powder coating onto the surface of a workpiece. Under the action of static electricity, the powder will be evenly adsorbed onto the surface of the workpiece to form a powdery coating. The powdery coating is then baked at high temperature to flow and cure, becoming a final coating with different effects (different types of powder coatings).

[0004] Existing dust suppression devices for powder coating require efficient removal of airborne dust particles. Incomplete dust suppression during the spraying process leads to dust settling on the workpiece. While existing dust suppression devices include filter components, dust accumulation easily occurs after a period of use. This not only affects the ventilation and dust suppression efficiency of the device but also necessitates frequent manual disassembly and cleaning of the filter components, increasing the workload of operators. Therefore, there is an urgent need for a powder coating dust suppression device that can effectively solve the above problems. Utility Model Content

[0005] In view of the above-mentioned shortcomings of the existing technology, the present invention provides a powder coating dust suppression device, which can effectively solve the dust suppression problem in the existing technology.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] This utility model provides a dust suppression device for powder coating, including a powerful fan. The base of the powerful fan is fixed above the dust suppression box. The input pipe of the powerful fan extends into the top of the dust suppression box. A dust collection box is movably connected inside the powerful fan. A filter assembly is movably connected inside the powerful fan. A processing assembly is provided on the side of the powerful fan. The processing assembly includes an air inlet pipe. The end of the air inlet pipe is embedded in the side plate of the dust suppression box. An arc-shaped notch is opened on the outside of the air inlet pipe. A barrier mesh is inserted into the inside of the arc-shaped notch.

[0008] According to some embodiments of the present invention, the filter assembly includes a sealing frame, a filter screen mounting port is provided above the sealing frame, a filter screen plate is movably installed in the filter screen mounting port, the top surface of the filter screen plate abuts against the bottom surface of the pressing plate, the outside of the pressing plate is rotatably disposed in a groove, the groove is opened above the sealing frame, and the groove and the filter screen mounting port are connected.

[0009] According to some embodiments of this utility model, the thickness of the pressing plate is equal to the depth of the groove, the groove is configured in two sets, and the two sets of grooves are symmetrical about the central axis of the sealing frame.

[0010] According to some embodiments of the present invention, the inner wall of the sealing frame is fixedly connected to the end of the fixing plate, the side of the fixing plate is provided with a movable plate, the top surface of the movable plate is fixedly connected to a mounting bracket, the mounting bracket is fixedly connected to a brush plate by bolts, and the top of the brush plate is in close contact with the bottom of the filter screen plate.

[0011] According to some embodiments of the present invention, the mounting brackets on the top surface of the movable plate have an "L" shape structure, and the mounting brackets are set in four groups, with the four groups equally spaced on the top surface of the movable plate.

[0012] According to some embodiments of this utility model, a driving component is fixedly connected inside the movable plate. The driving component has an opening, and a lever is sleeved in the opening. The end of the lever is fixed to the outside of the driving wheel. The inner wall of the driving wheel is fixed to the end of the output shaft of the motor. The base of the motor is fixed to the outside of the fixed plate. The end of the motor is electrically connected to the end of the battery box. The base of the battery box is fixed to the outside of the fixed plate.

[0013] According to some embodiments of the present invention, a support rod is fixedly connected to the outside of the fixed plate, and the support rod is rotatably connected to the inside of the guide wheel. An annular groove is formed on the outside of the guide wheel, and the annular groove of the guide wheel abuts against the outside of the driving component.

[0014] According to some embodiments of this utility model, the guide wheels are arranged in four groups, and the four groups of guide wheels are symmetrical about the central axis of the fixed plate.

[0015] Beneficial effects

[0016] The technical solution provided by this utility model has the following advantages compared with the known prior art:

[0017] 1. By installing an air inlet pipe on the side of the dust collection chamber and then inserting the outer part of the filter screen into the arc-shaped notch, when the powerful fan is started, the processing component draws air into the interior of the dust collection chamber. The filter screen inside the air inlet pipe performs preliminary filtration of the air entering the dust collection chamber. By inserting the outer part of the filter component into the dust collection chamber, the powerful fan inside the dust collection chamber performs secondary filtration of the incoming air. The dust in the filtered air falls into the dust collection box for collection.

[0018] 2. When the knob is pressed, the filter screen is securely locked in the filter installation port, thus filtering the air dust entering the dust collection chamber. When the knob is turned into the groove, the sealing frame is pulled out of the dust collection chamber, allowing the filter screen to be disassembled and replaced. When the moving plate moves on the fixed plate, the brush plate cleans the bottom of the filter screen of any dust that has not fallen off, preventing dust accumulation at the bottom of the filter screen from affecting the ventilation and dust collection effect of the dust collection chamber. When the motor is started, the drive wheel drives the lever to rotate, which in turn moves the drive component and the moving plate back and forth on the surface of the fixed plate. This allows the brush plate on the top of the moving plate to automatically clean the dust at the bottom of the filter screen. The guide wheel provides guidance and limiting support for the drive component. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model;

[0021] Figure 2 This is a top view of the overall structure of this utility model;

[0022] Figure 3 for Figure 2 Schematic diagram of the cross-sectional structure of the middle AA section;

[0023] Figure 4 This is a three-dimensional structural diagram of the filter assembly of this utility model;

[0024] Figure 5 This is a top view of the filter assembly of this utility model;

[0025] Figure 6 for Figure 5 Schematic diagram of the cross-sectional structure of the middle BB section;

[0026] Figure 7 This is a schematic diagram of the connection structure between the brush plate and the moving plate.

[0027] Figure 8 This is a schematic diagram of the connection structure between the fixed plate and the movable plate;

[0028] Figure 9 for Figure 8 Enlarged structural diagram at point A in the middle.

[0029] Reference numerals: 1. Dust collection box; 2. Powerful fan; 3. Processing component; 31. Air inlet pipe; 32. Arc-shaped notch; 33. Barrier mesh tray; 4. Filter assembly; 41. Sealing frame; 42. Filter screen mounting port; 43. Filter screen plate; 44. Groove; 45. Pressing plate; 46. Fixing plate; 47. Brush plate; 48. Moving plate; 49. Drive component; 5. Dust collection box; 6. Battery box; 7. Motor; 8. Guide wheel; 9. Actuating lever; 10. Drive wheel. Detailed Implementation

[0030] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0031] The present invention will be further described below with reference to the embodiments.

[0032] See attached document Figure 1-9 A dust suppression device for powder coating includes a powerful fan 2, the base of which is fixed above a dust suppression chamber 1. The input pipe of the powerful fan 2 extends into the upper part of the dust suppression chamber 1. A dust collection box 5 is movably connected inside the powerful fan 2. A filter assembly 4 is movably connected inside the powerful fan 2. A processing assembly 3 is provided on the side of the powerful fan 2. The processing assembly 3 includes an air inlet pipe 31. The end of the air inlet pipe 31 is embedded in the side plate of the dust suppression chamber 1. An arc-shaped notch 32 is opened on the outside of the air inlet pipe 31. A baffle plate 33 is inserted inside the arc-shaped notch 32. When the powerful fan 2 is started, the processing assembly 3 draws air into the dust suppression chamber 1. The baffle plate 33 inside the air inlet pipe 31 performs preliminary filtration of the air entering the dust suppression chamber 1. The powerful fan 2 inside the dust suppression chamber 1 performs secondary filtration of the incoming air. The dust in the filtered air falls into the dust collection box 5 for collection.

[0033] In the above technical solution, an air inlet pipe 31 is set on the side of the dust settling box 1, and the outside of the barrier mesh 33 is inserted into the arc-shaped notch 32. When the powerful fan 2 is started, the processing component 3 draws air into the interior of the dust settling box 1. The barrier mesh 33 inside the air inlet pipe 31 performs preliminary filtration on the air entering the dust settling box 1. The outside of the filter component 4 is inserted into the dust settling box 1, and the powerful fan 2 inside the dust settling box 1 performs secondary filtration on the incoming air. The dust in the filtered air falls into the dust collection box 5 for collection.

[0034] According to some embodiments of this utility model, the filter assembly 4 includes a sealing frame 41, and a filter screen mounting port 42 is provided above the sealing frame 41. A filter screen plate 43 is movably installed in the filter screen mounting port 42. The top surface of the filter screen plate 43 abuts against the bottom surface of the pressing plate 45. The outside of the pressing plate 45 is rotatably disposed in a groove 44. The groove 44 is opened above the sealing frame 41 and is connected to the filter screen mounting port 42. By movably installing the outside of the filter screen plate 43 in the filter screen mounting port 42, when the knob presses the plate 45, the filter screen plate 43 can be securely locked in the filter screen mounting port 42. Therefore, the filter screen plate 43 filters the air dust entering the dust settling box 1. When the knob of the pressing plate 45 is turned into the groove 44, the sealing frame 41 is pulled out from the dust settling box 1, thereby realizing the disassembly and replacement of the filter screen plate 43.

[0035] According to some embodiments of this utility model, the inner wall of the sealing frame 41 is fixedly connected to the end of the fixing plate 46, the side of the fixing plate 46 is provided with a movable plate 48, the top surface of the movable plate 48 is fixedly connected with a mounting bracket, the mounting bracket is fixedly connected with a brush plate 47 by bolts, the top of the brush plate 47 is in close contact with the bottom of the filter screen plate 43. By setting the movable plate 48 on the side of the fixing plate 46 and then setting the brush plate 47 on the top surface of the movable plate 48, when the movable plate 48 moves on the fixing plate 46, the brush plate 47 cleans the bottom of the filter screen plate 43 of the dust that has not fallen off, so as to prevent the dust accumulation at the bottom of the filter screen plate 43 from affecting the ventilation and dust reduction effect of the dust collection box 1.

[0036] According to some embodiments of this utility model, a driving component 49 is fixedly connected inside the movable plate 48. The driving component 49 has an opening, and a toggle lever 9 is sleeved in the opening. The end of the toggle lever 9 is fixed to the outside of the driving wheel 10. The inner wall of the driving wheel 10 is fixed to the end of the output shaft of the motor 7. The base of the motor 7 is fixed to the outside of the fixed plate 46. The terminal of the motor 7 is electrically connected to the terminal of the battery box 6. The base of the battery box 6 is fixed to the outside of the fixed plate 46. When the motor 7 is started, the driving wheel 10 drives the toggle lever 9 to rotate, thereby causing the driving component 49 and the movable plate 48 to move back and forth on the surface of the fixed plate 46 through the toggle lever 9. Therefore, the brush plate 47 at the top of the movable plate 48 can automatically clean the dust at the bottom of the filter screen plate 43.

[0037] According to some embodiments of the present invention, a support rod is fixedly connected to the outside of the fixed plate 46. The support rod is rotatably connected to the inside of the guide wheel 8. An annular groove is provided on the outside of the guide wheel 8. The annular groove on the outside of the guide wheel 8 abuts against the outside of the driving member 49. By providing an annular groove on the outside of the guide wheel 8 and abutting against the outside of the driving member 49, when the moving plate 48 moves automatically back and forth outside the fixed plate 46, the guide wheel 8 provides a guiding, limiting and supporting effect on the driving member 49.

[0038] In the above technical solution, the filter screen plate 43 is externally and movably installed in the filter screen mounting port 42. When the knob presses the plate 45, the filter screen plate 43 can be securely locked in the filter screen mounting port 42. Therefore, the filter screen plate 43 filters the air dust entering the dust settling chamber 1. When the knob of the pressing plate 45 is turned into the groove 44, the sealing frame 41 is pulled out from the dust settling chamber 1, thereby realizing the disassembly and replacement of the filter screen plate 43. When the moving plate 48 moves on the fixed plate 46, the brush plate 47 cleans the bottom of the filter screen plate 43 of the dust that has not fallen off, thus preventing the filter screen from being damaged. Dust accumulation at the bottom of plate 43 affects the ventilation and dust suppression effect of dust collection box 1. When the motor 7 is started, the drive wheel 10 drives the lever 9 to rotate, thereby causing the drive component 49 and the moving plate 48 to move back and forth on the surface of the fixed plate 46. As a result, the brush plate 47 on the top of the moving plate 48 can automatically clean the dust at the bottom of the filter plate 43. By opening an annular groove on the outside of the guide wheel 8 and pressing the annular groove against the outside of the drive component 49, when the moving plate 48 moves back and forth automatically outside the fixed plate 46, the guide wheel 8 provides a guiding and limiting support effect for the drive component 49.

[0039] Working principle: An air inlet pipe 31 is installed on the side of the dust collection chamber 1, and the external part of the filter screen 33 is inserted into the arc-shaped notch 32. When the powerful fan 2 is started, the processing component 3 draws air into the dust collection chamber 1, thereby performing preliminary filtration of the air entering the dust collection chamber 1 through the filter screen 33 inside the air inlet pipe 31. By inserting the external part of the filter component 4 into the dust collection chamber 1, the powerful fan 2 inside the dust collection chamber 1 performs secondary filtration of the incoming air. The dust in the filtered air falls into the dust collection box 5 for collection. The external part of the filter screen 43 is movably installed in the filter screen mounting port 42. When the knob press plate 45 is turned, the filter screen 43 can be firmly locked in the filter screen mounting port 42. Therefore, the filter screen 43 filters the dust in the air entering the dust collection chamber 1. When the knob of the press plate 45 is turned into the groove 44, the sealing frame 41 is pulled out from the dust collection chamber 1. The filter screen 43 can be disassembled and replaced. A movable plate 48 is set on the side of the fixed plate 46, and a brush plate 47 is set on the top surface of the movable plate 48. When the movable plate 48 moves on the fixed plate 46, the brush plate 47 cleans the dust that has not fallen off the bottom of the filter screen 43, so as to prevent the dust accumulation at the bottom of the filter screen 43 from affecting the ventilation and dust reduction effect of the dust collection box 1. When the motor 7 is started, the drive wheel 10 drives the lever 9 to rotate, thereby moving the drive component 49 and the movable plate 48 back and forth on the surface of the fixed plate 46. Thus, the brush plate 47 on the top of the movable plate 48 can automatically clean the dust at the bottom of the filter screen 43. By opening an annular groove on the outside of the guide wheel 8 and pressing the annular groove against the outside of the drive component 49, when the movable plate 48 moves back and forth automatically outside the fixed plate 46, the guide wheel 8 provides a guiding and limiting support effect for the drive component 49.

[0040] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of this utility model.

Claims

1. A dust suppression device for powder coating, characterized in that: The device includes a powerful fan (2), the base of which is fixed above the dust collection box (1). The input pipe of the powerful fan (2) extends into the dust collection box (1). A dust collection box (5) is movably connected inside the powerful fan (2). A filter assembly (4) is movably connected inside the powerful fan (2). A processing assembly (3) is provided on the side of the powerful fan (2). The processing assembly (3) includes an air inlet pipe (31). The end of the air inlet pipe (31) is embedded in the side plate of the dust collection box (1). An arc-shaped notch (32) is opened on the outside of the air inlet pipe (31). A barrier mesh (33) is inserted into the inside of the arc-shaped notch (32).

2. The dust suppression device for powder coating according to claim 1, characterized in that: The filter assembly (4) includes a sealing frame (41), and a filter screen installation port (42) is provided above the sealing frame (41). A filter screen plate (43) is movably installed in the filter screen installation port (42). The top surface of the filter screen plate (43) abuts against the bottom surface of the pressing plate (45). The outside of the pressing plate (45) is rotatably disposed in the groove (44). The groove (44) is opened above the sealing frame (41). The groove (44) and the filter screen installation port (42) are connected.

3. The dust suppression device for powder coating according to claim 2, characterized in that: The thickness of the pressing plate (45) is equal to the depth of the groove (44). The groove (44) is set in two sets, and the two sets of grooves (44) are symmetrical about the central axis of the sealing frame (41).

4. The dust suppression device for powder coating according to claim 2, characterized in that: The inner wall of the sealing frame (41) is fixedly connected to the end of the fixing plate (46). The side of the fixing plate (46) is provided with a movable plate (48). The top surface of the movable plate (48) is fixedly connected to the mounting bracket. The mounting bracket is fixedly connected to the brush plate (47) by bolts. The top of the brush plate (47) is close to the bottom of the filter screen plate (43).

5. A dust suppression device for powder coating according to claim 4, characterized in that: The mounting brackets on the top surface of the movable plate (48) are in an "L" shape, and the mounting brackets are set in four groups, with the four groups equally spaced on the top surface of the movable plate (48).

6. A dust suppression device for powder coating according to claim 4, characterized in that: The moving plate (48) is internally fixedly connected to a driving component (49). The driving component (49) has an opening, which is fitted over the outside of the toggle lever (9). The end of the toggle lever (9) is fixed to the outside of the drive wheel (10). The inner wall of the drive wheel (10) is fixed to the end of the output shaft of the motor (7). The base of the motor (7) is fixed to the outside of the fixed plate (46). The end of the motor (7) is electrically connected to the end of the battery box (6). The base of the battery box (6) is fixed to the outside of the fixed plate (46).

7. A dust suppression device for powder coating according to claim 6, characterized in that: The fixed plate (46) is fixedly connected to the outside of a support rod, which is rotatably connected to the inside of a guide wheel (8). The guide wheel (8) has an annular groove on its outside, and the annular groove of the guide wheel (8) abuts against the outside of the drive member (49).

8. A dust suppression device for powder coating according to claim 7, characterized in that: The guide wheels (8) are arranged in four groups, and the four groups of guide wheels (8) are symmetrical about the central axis of the fixed plate (46).

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