An exhaust gas treatment device for cast grinding polishing
By combining a flexible dust collection pipe and a cyclone tower with a centrifugal fan, the waste gas treatment device solves the problem of waste gas diffusion and limited coverage during casting, grinding, and polishing processes, achieving efficient and low-cost waste gas collection and purification, and improving environmental cleanliness and work efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- NINGBO SHUANGYAO ENVIRONMENTAL PROTECTION TECHNOLOGY CO LTD
- Filing Date
- 2025-06-16
- Publication Date
- 2026-07-14
AI Technical Summary
In existing technologies, exhaust gases are easily dispersed during the casting, grinding, and polishing processes, and the coverage of the gas collection hood is limited, resulting in serious environmental pollution and complex and costly maintenance.
The waste gas treatment device consists of a flexible dust collection pipe, a cyclone tower, and a centrifugal fan. The flexible dust collection pipe can be flexibly adjusted in position, and combined with the spray mechanism to purify the waste gas, the centrifugal fan provides strong suction, achieving efficient collection and purification of waste gas.
It improves waste gas treatment efficiency, reduces equipment costs and space occupation, ensures environmental cleanliness, adapts to the multi-angle grinding needs of large castings, and reduces operation difficulty and maintenance complexity.
Smart Images

Figure CN224485384U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of waste gas treatment devices, and in particular to a waste gas treatment device for casting, grinding and polishing. Background Technology
[0002] Grinding and polishing metal castings generates waste gas containing large amounts of dust and harmful gases, severely polluting the environment and affecting worker health. Current technology typically involves installing a gas collection hood above or to the side of the grinding station, using negative pressure to extract dust and ensure the waste gas is captured at its source. However, this method is ineffective when processing large castings, as the waste gas easily disperses, and the hood's coverage is limited, making comprehensive collection difficult. Furthermore, this method requires individual installation at each station, resulting in high costs and complex maintenance. Therefore, a waste gas treatment device with wide coverage and easy maintenance is needed to completely solve the waste gas pollution problem during the casting, grinding, and polishing process. Utility Model Content
[0003] This invention provides a waste gas treatment device for casting, grinding, and polishing, which can improve the efficiency of waste gas treatment.
[0004] To solve the above-mentioned technical problems, this utility model provides a waste gas treatment device for casting, grinding, and polishing, characterized in that it includes:
[0005] frame;
[0006] A dust collection mechanism is mounted on the frame, and the dust collection mechanism includes at least a flexible dust collection tube;
[0007] A cyclone tower, wherein an air inlet, an airflow channel and an air outlet are provided inside the cyclone tower, and a spraying mechanism is provided inside the airflow channel, and the first end of the flexible dust collection pipe is connected to the air inlet;
[0008] An exhaust mechanism is provided on the frame and includes an exhaust fan, which is connected to the air outlet through an exhaust pipe.
[0009] As a preferred embodiment of the above technical solution, the dust collection mechanism includes a dust collection bracket, which is rotatably mounted on the frame, and the middle part of the flexible dust collection tube is mounted on the dust collection bracket.
[0010] As a preferred embodiment of the above technical solution, the dust collection bracket includes a dust collection upright and a dust collection crossbar. A rotating sleeve is provided on the frame, and the dust collection upright is rotatably inserted into the rotating sleeve. One end of the dust collection crossbar is fixedly connected to the upper end of the dust collection upright.
[0011] As a preferred embodiment of the above technical solution, a dust collection hood is provided at the second end of the flexible dust collection pipe.
[0012] As a preferred embodiment of the above technical solution, the number of dust collection mechanisms is two, and the two dust collection mechanisms are distributed on both sides of the cyclone tower.
[0013] As a preferred embodiment of the above technical solution, the bottom of the frame is provided with rollers.
[0014] As a preferred embodiment of the above technical solution, the spraying mechanism includes a spraying water pump, a spraying pipe, and a plurality of spraying heads. The spraying pipe is connected to the spraying water pump, and the spraying heads are connected to the spraying pipe. The spraying heads are arranged facing the air inlet.
[0015] As a preferred embodiment of the above technical solution, the exhaust fan is a centrifugal fan.
[0016] This invention provides a waste gas treatment device for casting grinding and polishing, including a frame, a dust collection mechanism, a cyclone tower, and an exhaust mechanism. In use, the second end of the flexible dust collection pipe is positioned towards the casting grinding area. The exhaust fan is activated, and the waste gas generated during grinding enters the cyclone tower through the flexible dust collection pipe. After purification by the spray mechanism, it is discharged through the exhaust pipe. The flexible dust collection pipe can be flexibly adjusted in position as needed, effectively approaching the casting grinding area to ensure efficient waste gas collection. Especially when processing large castings, the flexible dust collection pipe can be moved to different grinding areas to adapt to multi-angle grinding requirements, thereby improving waste gas treatment efficiency. Furthermore, by adjusting the angle and position of the flexible dust collection pipe, waste gas can be collected from different castings, eliminating the need for fixed dust collection equipment at each grinding station, saving space and cost, improving overall work efficiency, and ensuring environmental cleanliness. Through the powerful suction of the centrifugal fan, the waste gas rotates at high speed within the cyclone tower, impurities are effectively captured by the sprayed water, and the purified air is discharged through the exhaust pipe, achieving high efficiency and environmental protection.
[0017] The above description is merely an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model and to implement it in accordance with the contents of the specification, and to make the above and other objects, features and advantages of this utility model more obvious and understandable, specific embodiments of this utility model are given below. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the structure of a waste gas treatment device for casting, grinding and polishing according to an embodiment of the present utility model;
[0019] Figure 2 This is a schematic diagram of the structure of the cyclone tower in an embodiment of the present utility model;
[0020] In the diagram: 1. Frame; 2. Dust collection mechanism; 3. Cyclone tower; 4. Spraying mechanism; 5. Exhaust mechanism; 101. Rotating sleeve; 102. Roller; 201. Flexible dust collection pipe; 202. Dust collection bracket; 203. Dust collection upright; 204. Dust collection crossbar; 205. Dust collection hood; 301. Air inlet; 302. Airflow channel; 303. Air outlet; 401. Water pump; 402. Spray pipe; 403. Spray head; 501. Exhaust fan; 502. Exhaust pipe. Detailed Implementation
[0021] To make the objectives, features, and advantages of this utility model more apparent and understandable, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0022] See Figures 1 to 2 This utility model provides a waste gas treatment device for casting, grinding, and polishing, characterized in that it includes:
[0023] Rack 1;
[0024] Dust collection mechanism 2 is mounted on the frame 1, and the dust collection mechanism 2 includes at least a flexible dust collection tube 201;
[0025] The cyclone tower 3 is provided with an air inlet 301, an airflow channel 302 and an air outlet 303. A spraying mechanism 4 is provided in the airflow channel 302. The first end of the flexible dust collection pipe 201 is connected to the air inlet 301.
[0026] An exhaust mechanism 5 is provided on the frame 1. The exhaust mechanism 5 includes an exhaust fan 501, which is connected to the air outlet 303 through an exhaust pipe 502.
[0027] This utility model embodiment provides a waste gas treatment device for casting grinding and polishing, including a frame 1, a dust collection mechanism 2, a cyclone tower 3, and an exhaust mechanism 5. In use, the second end of the flexible dust collection pipe 201 is positioned towards the casting grinding area, and the exhaust fan 501 is started, with the waste gas flowing in the following direction: Figure 1 and Figure 2As indicated by the middle arrow, the exhaust gas generated during grinding enters the cyclone tower 3 through the flexible dust collection pipe 201, is purified by the spray mechanism 4, and is discharged through the exhaust pipe 502. The flexible dust collection pipe 201 can be flexibly adjusted in position as needed, effectively approaching the casting grinding area to ensure efficient collection of exhaust gas. Especially when processing large castings, the flexible dust collection pipe 201 can be moved to different grinding areas to adapt to multi-angle grinding needs, thereby improving the efficiency of exhaust gas treatment. In addition, by adjusting the angle and position of the flexible dust collection pipe 201, exhaust gas can be collected from different castings, eliminating the need to install fixed dust collection equipment at each grinding station, saving space and costs, improving overall work efficiency, and ensuring environmental cleanliness. Through the powerful suction of the centrifugal fan, the exhaust gas rotates at high speed inside the cyclone tower 3, impurities are effectively captured by the sprayed water, and the purified air is discharged through the exhaust pipe 502, achieving high efficiency and environmental protection.
[0028] In a further embodiment of this invention, the dust collection mechanism 2 includes a dust collection bracket 202, which is rotatably mounted on the frame 1, and the middle part of the flexible dust collection tube 201 is mounted on the dust collection bracket 202.
[0029] In this embodiment, the dust collection bracket 202 serves to support and fix the flexible dust collection pipe 201, ensuring it stays away from the ground and obstacles during movement, thus preventing wear and contamination. The dust collection bracket 202 is rotatably mounted on the frame 1, allowing operators to flexibly adjust the angle and position of the dust collection pipe according to actual needs, thereby moving the flexible dust collection pipe 201, improving dust collection efficiency and coverage, reducing operational difficulty, and ensuring more precise and efficient collection of exhaust gas during grinding. The middle section of the flexible dust collection pipe 201 is mounted on the dust collection bracket 202, ensuring that the second end of the flexible dust collection pipe 201 can flexibly extend to various grinding areas, adapting to the shape and size of different castings and improving dust collection efficiency.
[0030] In a further embodiment of this invention, the dust collection bracket 202 includes a dust collection upright 203 and a dust collection crossbar 204. A rotating sleeve 101 is provided on the frame 1. The dust collection upright 203 is rotatably inserted into the rotating sleeve 101. One end of the dust collection crossbar 204 is fixedly connected to the upper end of the dust collection upright 203.
[0031] In this embodiment, the dust collection upright 203, together with the dust collection crossbar 204, forms an inverted "L" shape, which better supports the flexible dust collection pipe 201 at the required height, away from the ground and obstacles, avoiding wear and pollution. The dust collection bracket 202, connected to the rotating sleeve 101 via the dust collection upright 203, allows for flexible rotation. Operators can easily adjust the position of the dust collection pipe as needed, ensuring wide coverage, improving exhaust gas collection efficiency, and protecting environmental cleanliness. The flexible dust collection pipe 201 can be securely fixed to the dust collection crossbar 204 using cable ties or other fixing devices, ensuring its stability and reliability during movement, preventing it from easily falling off, and further optimizing the dust collection effect.
[0032] In a further embodiment of this invention, a dust collection hood 205 is provided at the second end of the flexible dust collection pipe 201.
[0033] In this embodiment, by providing a dust collection hood 205 at the second end of the flexible dust collection pipe 201, the gas collection range can be effectively expanded, preventing waste gas from diffusing into the air, further improving the waste gas collection effect, ensuring a cleaner working environment, and protecting the health and safety of operators.
[0034] In a further embodiment of this invention, the number of dust collection mechanisms 2 is two, and the two dust collection mechanisms 2 are distributed on both sides of the cyclone tower 3.
[0035] In this embodiment, the two dust collection mechanisms 2 are distributed on both sides of the frame 1 and work together to enhance the exhaust gas collection capacity, ensuring that the air quality and operating environment in the grinding area are safer and cleaner.
[0036] In a further embodiment of this invention, the bottom of the frame 1 is provided with rollers 102.
[0037] In this embodiment, the bottom of the frame 1 is provided with rollers 102, which facilitates the flexible movement of the entire equipment between different working areas, reduces the difficulty of handling, and improves work efficiency.
[0038] In a further embodiment of this invention, the spraying mechanism 4 includes a spraying water pump 401, a spraying pipe 402, and a plurality of spraying heads 403. The spraying pipe 402 is connected to the spraying water pump 401, and the spraying heads 403 are connected to the spraying pipe 402. The spraying heads 403 are arranged toward the air inlet 301.
[0039] In this embodiment, the spraying mechanism 4 includes a spray water pump 401, a spray pipe 402, and a plurality of spray heads 403. The spray water pump 401 is connected to an external water source and delivers spray water to the spray heads 403 through the spray pipe 402 to form a uniform water mist, ensuring that the exhaust gas and the spray water are in full contact, effectively purifying the exhaust gas, improving purification efficiency, and ensuring environmental quality.
[0040] In a further embodiment of this invention, the exhaust fan 501 is a centrifugal fan.
[0041] In this embodiment, the exhaust fan 501 is a centrifugal fan, which features high air pressure and large air volume, ensuring rapid discharge of exhaust gas and avoiding secondary pollution. The centrifugal fan has a compact structure, stable operation, and low noise, further improving the overall system operating efficiency and environmental friendliness.
[0042] In the description of this specification, references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. Furthermore, the described specific features, structures, materials, or characteristics may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of those different embodiments or examples.
[0043] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0044] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the protection scope of the claims.
Claims
1. A waste gas treatment device for casting, grinding, and polishing, characterized in that, include: frame; A dust collection mechanism is provided, which is mounted on the frame. The dust collection mechanism includes at least a flexible dust collection tube and a dust collection support. The dust collection support is rotatably mounted on the frame. The middle part of the flexible dust collection tube is mounted on the dust collection support. The dust collection support includes a dust collection upright and a dust collection crossbar. A rotating sleeve is provided on the frame. The dust collection upright is rotatably inserted into the rotating sleeve. One end of the dust collection crossbar is fixedly connected to the upper end of the dust collection upright. A dust collection hood is provided at the second end of the flexible dust collection tube. A cyclone tower, wherein an air inlet, an airflow channel and an air outlet are provided inside the cyclone tower, and a spraying mechanism is provided inside the airflow channel, and the first end of the flexible dust collection pipe is connected to the air inlet; An exhaust mechanism is provided on the frame and includes an exhaust fan, which is connected to the exhaust port via an exhaust pipe.
2. The waste gas treatment device according to claim 1, characterized in that, The number of dust collection mechanisms is two, and the two dust collection mechanisms are distributed on both sides of the cyclone tower.
3. The waste gas treatment device according to claim 1, characterized in that, The bottom of the frame is equipped with casters.
4. The waste gas treatment device according to claim 1, characterized in that, The spraying mechanism includes a spraying water pump, a spraying pipe, and several spraying heads. The spraying pipe is connected to the spraying water pump, and the spraying heads are connected to the spraying pipe. The spraying heads are arranged facing the air inlet.
5. The waste gas treatment device according to claim 1, characterized in that, The exhaust fan is a centrifugal fan.