A high-efficiency zero-gas-consumption waste heat regeneration dryer

Abstract

The utility model discloses a kind of zero gas consumption waste heat regenerative dryers of high efficiency, including drying tower, the quantity of drying tower setting is two, first pipeline is fixedly connected between drying tower upper end, second pipeline and third pipeline are respectively fixedly connected between the both ends of first pipeline outer side, fourth pipeline is fixedly connected between drying tower lower end, fifth pipeline and sixth pipeline are respectively fixedly connected between the both ends of fourth pipeline outer side, the middle part of first pipeline is fixedly connected with seventh pipeline, dust filter is fixedly connected with the one end of seventh pipeline away from first pipeline.The utility model said a kind of zero gas consumption waste heat regenerative dryers of high efficiency, by drying tower so that particle adsorbent can be stirred evenly, granular adsorbent absorbs moisture in air more evenly, air flow in drying tower is more evenly, air drying efficiency is higher, drying effect is better, and granular adsorbent replacement process is more convenient.

Description

Technical Field

[0001] This utility model relates to the technical field of zero-air-consumption waste heat regeneration dryer structure, and in particular to a high-efficiency zero-air-consumption waste heat regeneration dryer. Background Technology

[0002] The drying tower is the core component of the zero-air-consumption waste heat regeneration dryer, mainly used for adsorbing and drying the gas to be treated. The zero-air-consumption waste heat regeneration dryer is a high-efficiency and energy-saving drying equipment. Its core advantage lies in using the waste heat of compressed air for regeneration, which greatly reduces air consumption. The working principle of this dryer is to use the heat generated by compressed air during the compression process to directly heat the adsorbent in the drying tower, causing it to desorb and remove the adsorbed moisture.

[0003] Existing zero-air-consumption waste heat regeneration dryers have certain drawbacks in use. In traditional zero-air-consumption waste heat regeneration dryers, the granular adsorbent in the drying tower cannot be stirred. The efficiency of the granular adsorbent at the bottom decreases as it adsorbs moisture from the air, while the granular adsorbent at the top has a higher adsorption efficiency than the bottom. The air circulation in the drying tower is not uniform enough, resulting in low air drying efficiency. Furthermore, the process of replacing the granular adsorbent is not convenient or simple. Utility Model Content

[0004] The main purpose of this invention is to provide a high-efficiency zero-air-consumption waste heat regeneration dryer, which can effectively solve the problems in the background technology.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0006] A high-efficiency zero-air-consumption waste heat regeneration dryer includes two drying towers. A first pipe is fixedly connected between the upper ends of the drying towers. A second and third pipe are fixedly connected between the outer ends of the first pipe. A fourth pipe is fixedly connected between the lower ends of the drying towers. A fifth and sixth pipe are fixedly connected between the outer ends of the fourth pipe. A seventh pipe is fixedly connected to the middle of the first pipe. A dust filter is fixedly connected to the end of the seventh pipe furthest from the first pipe. A guiding instrument system is fixedly installed at the end of the dust filter furthest from the seventh pipe. An eighth pipe is fixedly connected to the middle of the third pipe. A ninth pipe is fixedly connected to the middle of the sixth pipe. A ninth pipe is fixedly connected to the end of the ninth pipe furthest from the sixth pipe. A tenth pipe is fixedly installed. A heater is fixedly connected to the end of the eighth pipe away from the third pipe. A temperature sensor is fixedly installed at the lower end of the heater. An eleventh pipe is fixedly connected to the middle of the fourth pipe. An air-water separator is fixedly connected to the end of the eleventh pipe away from the fourth pipe. A cooler is fixedly installed between the ninth pipe and the air-water separator. A twelfth pipe is fixedly connected to the middle of the tenth pipe through a one-way valve. An air injector is fixedly installed near the middle of the fifth pipe through a one-way valve. The front end of the twelfth pipe is fixedly connected to the rear end of the air injector. A thirteenth pipe is fixedly connected to the front end of the air injector. A safety valve is fixedly connected near the middle of the twelfth pipe. A compressed air source is fixedly connected to the upper end of the tenth pipe.

[0007] Preferably, a valve is installed on the first pipe between the second and seventh pipes, a valve is installed in the middle of the second pipe, a valve is installed near both ends of the third pipe, a valve is installed on the fourth pipe between the fifth and eleventh pipes, a valve is installed near both ends of the fifth pipe, a valve is installed near both ends of the sixth pipe, a valve is installed in the middle of the thirteenth pipe, and a valve is installed at the upper end of the tenth pipe.

[0008] Preferably, the drying tower includes a tower shell, a connecting flange, a feed pipe, a discharge pipe, a first circular frame, a bearing, a fan blade, a second circular frame, a third circular frame, an electric motor, a stirring rod, a discharge hopper, a limiting sleeve, a sealing cover, a fixing sleeve, a handle, a limiting rod, a screw head, and a sealing rubber ring.

[0009] Preferably, the connecting flange is fixedly installed in the through holes on the upper and lower surfaces of the tower shell, the feed pipe is fixedly installed in the through hole near the upper end on the outer side of the tower shell, and the discharge pipe is fixedly installed in the through hole near the lower end on the outer side of the tower shell.

[0010] Preferably, the first circular frame is fixedly installed on the inner side of the tower shell near both ends, the bearing is fixedly installed inside the first circular frame, and the fan blade is fixedly installed inside the inner ring of the bearing.

[0011] Preferably, the second and third circular frames are fixedly installed inside the tower shell near the center, the third circular frame is located directly below the second circular frame, the electric motor is fixedly installed at the center of the upper surface of the cooler, the upper end of the stirring rod is fixedly connected to the lower end of the electric motor's rotating shaft, the lower end of the stirring rod is inserted into the through hole in the center of the third circular frame, the discharge hopper is fixedly installed inside the third circular frame, and stirring crossbars are installed on the outer side of the main rod of the stirring rod. There are nine stirring crossbars installed on the main rod of the stirring rod, and the stirring crossbars on the outer side of the main rod of the stirring rod are evenly distributed. The lower end of the discharge hopper is fixedly connected to the upper end of the discharge pipe, and the feed pipe is located near the cooler.

[0012] Preferably, there are two limiting sleeves and sealing caps. The limiting sleeves are fixedly installed at the rear ends of the feed pipe and the discharge pipe, respectively. The sealing caps are respectively located inside the feed pipe and the discharge pipe. The fixing sleeve is fixedly installed at the center of the rear surface of the sealing cap. The handle is fixedly installed on the rear surface of the sealing cap. The limiting rod is located inside the fixing sleeve. The screw head is located in the screw hole at the lower end of the limiting rod. The sealing rubber ring is fixedly installed on the outside of the sealing cap. The isolation net is fixedly installed inside the second and third circular frames. The upper end of the limiting rod is inserted into the interior of the limiting sleeve. The lower end of the limiting rod passes through the interior of the feed pipe and the discharge pipe, respectively.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] In this invention, the drying tower allows the granular adsorbent to be uniformly stirred, resulting in more even absorption of moisture from the air by the granular adsorbent. The airflow inside the drying tower is more uniform, leading to higher air drying efficiency and better drying effect. Furthermore, the replacement process for the granular adsorbent is more convenient and simpler. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the layout structure of a high-efficiency zero-air-consumption waste heat regeneration dryer according to the present invention.

[0016] Figure 2 This is a schematic diagram of the drying tower structure of a high-efficiency zero-air-consumption waste heat regeneration dryer according to this utility model.

[0017] Figure 3 This is a partial structural diagram of the drying tower of a high-efficiency zero-air-consumption waste heat regeneration dryer according to this utility model.

[0018] Figure 4This is a schematic diagram of the feed pipe and discharge pipe structure of a high-efficiency zero-air-consumption waste heat regeneration dryer according to the present invention;

[0019] Figure 5 This is a schematic diagram of the structure of the first circular frame and fan blades of a high-efficiency zero-air-consumption waste heat regeneration dryer according to this utility model.

[0020] Figure 6 This is a schematic diagram of the structure of the second and third circular frames, electric motor and stirring rod of a high-efficiency zero-air-consumption waste heat regeneration dryer according to this utility model.

[0021] Figure 7 This utility model relates to a high-efficiency zero-air-consumption waste heat regeneration dryer. Figure 4 Enlarged diagram of part A in the middle;

[0022] Figure 8 This utility model relates to a high-efficiency zero-air-consumption waste heat regeneration dryer. Figure 5 Enlarged schematic diagram of part B in the middle.

[0023] In the diagram: 1. Drying tower; 101. Tower shell; 102. Connecting flange; 103. Feed pipe; 104. Discharge pipe; 105. Frame 1; 106. Bearing; 107. Fan blade; 108. Frame 2; 109. Frame 3; 110. Electric motor; 111. Stirring rod; 112. Discharge hopper; 113. Limiting sleeve; 114. Sealing cover; 115. Fixing sleeve; 116. Handle; 117. Limiting rod; 118. Screw head; 119. Sealing rubber ring; 120. Isolation net; 2. First pipe; 3. Second pipe; 4. Third pipe; 5. Fourth pipe; 6. Fifth pipe; 7. Sixth pipe; 8. Seventh pipe; 9. Dust filter; 10. Guiding instrument system; 11. Eighth pipe; 12. Ninth pipe; 13. Tenth pipe; 14. Heater; 15. Temperature sensor; 16. Eleventh pipe; 17. Air-water separator; 18. Cooler; 19. Twelfth pipe; 20. Air ejector; 21. Thirteenth pipe; 22. Safety valve; 23. Compressed air source. Detailed Implementation

[0024] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0025] like Figure 1-8As shown, a high-efficiency zero-air-consumption waste heat regeneration dryer includes a drying tower 1, of which two are arranged. A first pipe 2 is fixedly connected between the upper ends of the drying tower 1. A second pipe 3 and a third pipe 4 are fixedly connected between the two outer ends of the first pipe 2, respectively. A fourth pipe 5 is fixedly connected between the lower ends of the drying tower 1. A fifth pipe 6 and a sixth pipe 7 are fixedly connected between the two outer ends of the fourth pipe 5, respectively. A seventh pipe 8 is fixedly connected to the middle of the first pipe 2. A dust filter 9 is fixedly connected to the end of the seventh pipe 8 away from the first pipe 2. A guiding instrument system 10 is fixedly installed at the end of the dust filter 9 away from the seventh pipe 8. An eighth pipe 11 is fixedly connected to the middle of the third pipe 4. A ninth pipe 12 is fixedly connected to the middle of the sixth pipe 7. A tenth pipe 13 is fixedly installed at the end of the ninth pipe 12 away from the sixth pipe 7. A heater 14 is fixedly connected to the end of the eighth pipe 11 away from the third pipe 4. A temperature sensor is fixedly installed at the lower end of the heater 14. Sensor 15, eleventh pipe 16 is fixedly connected to the middle of fourth pipe 5, gas-water separator 17 is fixedly connected to the end of eleventh pipe 16 away from fourth pipe 5, cooler 18 is fixedly installed between ninth pipe 12 and gas-water separator 17, twelfth pipe 19 is fixedly connected to the middle of tenth pipe 13 through one-way valve, air injector 20 is fixedly installed near the middle of fifth pipe 6 through one-way valve, front end of twelfth pipe 19 is fixedly connected to rear end of air injector 20, thirteenth pipe 21 is fixedly connected to front end of air injector 20, safety valve 22 is fixedly connected near the middle of twelfth pipe 19, compressed air source 23 is fixedly connected to the upper end of tenth pipe 13. Drying tower 1 allows the particulate adsorbent to be uniformly stirred, the particulate adsorbent absorbs moisture in the air more evenly, the air flow in drying tower 1 is more uniform, the air drying efficiency is higher, the drying effect is better, and the replacement process of particulate adsorbent is more convenient and simpler.

[0026] A valve is installed on the first pipe 2 between the second pipe 3 and the seventh pipe 8. A valve is installed in the middle of the second pipe 3. Valves are installed near both ends of the third pipe 4. A valve is installed on the fourth pipe 5 between the fifth pipe 6 and the eleventh pipe 16. Valves are installed near both ends of the fifth pipe 6. Valves are installed near both ends of the sixth pipe 7. A valve is installed in the middle of the thirteenth pipe 21. A valve is installed at the upper end of the tenth pipe 13. The drying tower 1 includes a tower shell 101, a connecting flange 102, a feed pipe 103, a discharge pipe 104, a first circular frame 105, a bearing 106, a fan blade 107, a second circular frame 108, a third circular frame 109, an electric motor 110, a stirring rod 111, and a discharge valve. The following components are included: bucket 112, limit sleeve 113, sealing cover 114, fixing sleeve 115, handle 116, limit rod 117, screw head 118, and sealing rubber ring 119; connecting flange 102 is fixedly installed in the through holes on the upper and lower surfaces of the tower shell 101; feed pipe 103 is fixedly installed in the through hole near the upper end on the outer side of the tower shell 101; discharge pipe 104 is fixedly installed in the through hole near the lower end on the outer side of the tower shell 101; first circular frame 105 is fixedly installed on the inner side of the tower shell 101 near both ends; bearing 106 is fixedly installed inside the first circular frame 105; fan blade 107 is fixedly installed inside the inner ring of bearing 106; second circular frame 108 and third circular frame 109 are fixedly installed on the inner side of the tower shell 101 near the middle. The third circular frame 109 is located directly below the second circular frame 108. The electric motor 110 is fixedly installed at the center of the upper surface of the cooler 18. The upper end of the stirring rod 111 is fixedly connected to the lower end of the rotating shaft of the electric motor 110, and the lower end of the stirring rod 111 is inserted into the through hole in the center of the third circular frame 109. The discharge hopper 112 is fixedly installed inside the third circular frame 109. Nine stirring crossbars are installed on the outside of the main rod of the stirring rod 111. The stirring crossbars installed on the main rod of the stirring rod 111 are evenly distributed on the outside of the main rod of the stirring rod 111. The lower end of the discharge hopper 112 is fixedly connected to the upper end of the discharge pipe 104. The feed pipe 103 is located near the cooler 18. There are two limit sleeves 113 and sealing covers 114. Sleeve 113 is fixedly installed at the rear end of feed pipe 103 and discharge pipe 104 respectively. Sealing cover 114 is respectively located inside feed pipe 103 and discharge pipe 104. Fixing sleeve 115 is fixedly installed at the center of the rear surface of sealing cover 114. Handle 116 is fixedly installed on the rear surface of sealing cover 114. Limiting rod 117 is located inside fixing sleeve 115. Screw head 118 is located in the screw hole at the lower end of limiting rod 117. Sealing rubber ring 119 is fixedly installed on the outside of sealing cover 114. Isolation net 120 is fixedly installed inside the second circular frame 108 and the third circular frame 109. The upper end of limiting rod 117 is inserted into the inside of limiting sleeve 113. The lower end of limiting rod 117 passes through the inside of feed pipe 103 and discharge pipe 104 respectively.

[0027] It should be noted that this utility model is a high-efficiency zero-air-consumption waste heat regeneration dryer. In use, in the drying tower 1, remove the screw head 118 at the lower end of the limiting rod 117, pull the limiting rod 117 out of the limiting sleeve 113, then hold the handle 116 and pull the sealing cover 114 out of the feed pipe 103. Pour the granular adsorbent through the feed pipe 103 into the tower shell 101 between the second circular frame 108 and the third circular frame 109. Then, reinstall the sealing cover 114. Inside the feed pipe 103, the upper end of the limiting rod 117 is re-engaged into the limiting sleeve 113, and the limiting rod 117 is re-inserted into the fixing sleeve 115. The screw head 118 is then re-installed into the lower end of the limiting rod 117. The sealing rubber ring 119 provides a seal. During the process of the granular adsorbent absorbing moisture from the gas, the electric motor 110 drives the stirring rod 111 to rotate, stirring the granular adsorbent through the stirring crossbar, thus making the granular adsorbent absorb moisture from the air more effectively. The air is evenly distributed as it passes through the fan blade 107, which rotates accordingly. This disperses the air, ensuring a uniform flow within the tower shell 101. The bearing 106 within the first circular frame 105 facilitates smoother rotation of the fan blade 107. When the granular adsorbent needs replacement, the sealing cap 114 at the lower end of the discharge pipe 104 is removed, and the adsorbent is discharged along the discharge hopper 112 and discharge pipe 104. Then, the inside of the feed pipe 103 is opened, and the sealing cap 114 is reinstalled inside the discharge pipe 104. The granular adsorbent is then poured into the tower shell 101 between the second circular frame 108 and the third circular frame 109 through the feed pipe 103. The upper end of the feed pipe 103 is then closed. This process in the drying tower 1 allows the granular adsorbent to be evenly stirred, resulting in more uniform absorption of moisture from the air. The airflow within the drying tower 1 is more uniform, leading to higher air drying efficiency and better drying effect. Furthermore, the replacement process for the granular adsorbent is more convenient and simpler.

[0028] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency zero-air-consumption waste heat regeneration dryer, characterized in that: The system includes a drying tower (1), of which two are provided. A first pipe (2) is fixedly connected between the upper ends of the drying tower (1). A second pipe (3) and a third pipe (4) are fixedly connected between the two outer ends of the first pipe (2). A fourth pipe (5) is fixedly connected between the lower ends of the drying tower (1). A fifth pipe (6) and a sixth pipe (7) are fixedly connected between the two outer ends of the fourth pipe (5). A seventh pipe (8) is fixedly connected to the middle of the first pipe (2). A dust filter (9) is fixedly connected to the end of the seventh pipe (8) away from the first pipe (2). A guide instrument system (10) is fixedly installed at the end of the dust filter (9) away from the seventh pipe (8). An eighth pipe (11) is fixedly connected to the middle of the third pipe (4). A ninth pipe (12) is fixedly connected to the middle of the sixth pipe (7). A tenth pipe (13) is fixedly installed at the end of the ninth pipe (12) away from the sixth pipe (7). A heater (14) is fixedly connected to the end of the eighth pipe (11) away from the third pipe (4). A temperature sensor (15) is fixedly installed at the lower end of the heater (14). An eleventh pipe (16) is fixedly connected to the middle of the fourth pipe (5). A gas-water separator (17) is fixedly connected to the end of the eleventh pipe (16) away from the fourth pipe (5). A cooler (18) is fixedly installed between the ninth pipe (12) and the gas-water separator (17). A twelfth pipe (19) is fixedly connected to the middle of the tenth pipe (13) through a one-way valve. An air injector (20) is fixedly installed near the middle of the fifth pipe (6) through a one-way valve. The front end of the twelfth pipe (19) is fixedly connected to the rear end of the air injector (20). A thirteenth pipe (21) is fixedly connected to the front end of the air injector (20). A safety valve (22) is fixedly connected near the middle of the twelfth pipe (19). A compressed air source (23) is fixedly connected to the upper end of the tenth pipe (13). The drying tower (1) includes a tower shell (101), a connecting flange (102), a feed pipe (103), a discharge pipe (104), a first circular frame (105), a bearing (106), a fan blade (107), a second circular frame (108), a third circular frame (109), an electric motor (110), a stirring rod (111), a discharge hopper (112), a limiting sleeve (113), a sealing cover (114), a fixing sleeve (115), a handle (116), a limiting rod (117), a screw head (118), a sealing rubber ring (119), and an isolation net (120). The connecting flange (102) is fixedly installed in the through holes on the upper and lower surfaces of the tower shell (101), the feed pipe (103) is fixedly installed in the through hole near the upper end on the outer side of the tower shell (101), and the discharge pipe (104) is fixedly installed in the through hole near the lower end on the outer side of the tower shell (101). The first circular frame (105) is fixedly installed on the inner side of the tower shell (101) near both ends, the bearing (106) is fixedly installed inside the first circular frame (105), and the fan blade (107) is fixedly installed inside the inner ring of the bearing (106). The second circular frame (108) and the third circular frame (109) are fixedly installed on the inner side of the tower shell (101) near the middle. The third circular frame (109) is located directly below the second circular frame (108). The electric motor (110) is fixedly installed at the center of the upper surface of the cooler (18). The upper end of the stirring rod (111) is fixedly connected to the lower end of the rotating shaft of the electric motor (110). The lower end of the stirring rod (111) is inserted into the third circular frame (109). Inside the central through hole, the discharge hopper (112) is fixedly installed inside the No. 3 circular frame (109). A stirring crossbar is installed on the outside of the main rod of the stirring rod (111). There are nine stirring crossbars installed on the main rod of the stirring rod (111). The stirring crossbars on the outside of the main rod of the stirring rod (111) are evenly distributed. The lower end of the discharge hopper (112) is fixedly connected to the upper end of the discharge pipe (104). The feed pipe (103) is located near the cooler (18). Two limiting sleeves (113) and sealing caps (114) are provided. The limiting sleeves (113) are fixedly installed at the rear ends of the feed pipe (103) and the discharge pipe (104), respectively. The sealing caps (114) are respectively located inside the feed pipe (103) and the discharge pipe (104). The fixing sleeve (115) is fixedly installed at the center of the rear surface of the sealing cap (114). The handle (116) is fixedly installed on the rear surface of the sealing cap (114). The limiting rod (117) is located at... Inside the fixed sleeve (115), the screw head (118) is located in the screw hole at the lower end of the limiting rod (117), the sealing rubber ring (119) is fixedly installed on the outside of the sealing cover (114), the isolation net (120) is fixedly installed inside the second circular frame (108) and the third circular frame (109), the upper end of the limiting rod (117) is inserted into the inside of the limiting sleeve (113), and the lower end of the limiting rod (117) passes through the inside of the feed pipe (103) and the discharge pipe (104) respectively.

2. The high-efficiency zero-air-consumption waste heat regeneration dryer according to claim 1, characterized in that: A valve is installed on the first pipe (2) between the second pipe (3) and the seventh pipe (8). A valve is installed in the middle of the second pipe (3). A valve is installed near both ends of the third pipe (4). A valve is installed on the fourth pipe (5) between the fifth pipe (6) and the eleventh pipe (16). A valve is installed near both ends of the fifth pipe (6). A valve is installed near both ends of the sixth pipe (7). A valve is installed in the middle of the thirteenth pipe (21). A valve is installed at the upper end of the tenth pipe (13).

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