Multi-dosage form high-speed shear type emulsification production equipment

By designing an adjustable adjustment seat and multiple high-speed shear heads for emulsification production equipment, the problem of insufficient equipment flexibility has been solved, enabling flexible adaptation to different material forms and efficient emulsification, thereby improving the applicability and emulsification effect of the equipment.

CN224485569UActive Publication Date: 2026-07-14SHANDONG WOKANG BIOTECHNOLOGY CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANDONG WOKANG BIOTECHNOLOGY CO LTD
Filing Date
2025-08-07
Publication Date
2026-07-14

AI Technical Summary

Technical Problem

The fixed shear head of existing emulsification production equipment results in poor equipment flexibility and adjustability, making it difficult to adapt to the emulsification needs of different material forms.

Method used

A high-speed shearing emulsification production equipment for multiple dosage forms was designed. It adopts an adjustable adjustment seat and multiple high-speed shearing heads, combined with a mixing component. The shearing heads can be flexibly replaced according to the material form and emulsification requirements, and the temperature requirements are met through a temperature control chamber.

Benefits of technology

It improves the applicability and emulsification effect of emulsification production equipment, enhances the flexibility and adaptability of the equipment, and meets the emulsification needs of various material forms.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides multi -dose form high -speed shearing type emulsion production equipment, including the shell, the shell inside is equipped with the emulsification cylinder, is equipped with the discharge pipe in the emulsification cylinder and the shell bottom, is equipped with the discharge valve in the discharge pipe middle part, forms the emulsification area in the emulsification cylinder inside, is equipped with the adjusting mechanism in the emulsification area middle part, is equipped with high -speed shearing head and the stirring assembly in adjusting mechanism end part, adjusting mechanism includes motor no.
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Description

Technical Field

[0001] This utility model relates to the field of emulsification production equipment technology, specifically to multi-dosage high-speed shear type emulsification production equipment. Background Technology

[0002] Emulsification equipment is a specialized device used to combine two or more immiscible materials (usually liquids, such as oil and water phases) through mechanical shearing, stirring, and homogenization to form a stable emulsion. Its core function is to break the interfacial tension of the materials, allowing the dispersed phase (such as oil droplets) to be uniformly dispersed into the continuous phase (such as the aqueous phase), forming a fine-particle-size, uniformly distributed, and stable dispersion system. This type of equipment is widely used in cosmetics, food, pharmaceuticals, chemicals, coatings, and many other industries.

[0003] When emulsification production equipment performs emulsification, it uses a shear head core that relies on high-speed rotation to generate strong shearing, impact, and cavitation effects to break up the dispersed phase (such as oil droplets and solid particles) and uniformly disperse it into the continuous phase, thus achieving emulsification / dispersion. However, in the actual production process of emulsified products, it has been found that depending on the type of product and the production process, the material may exist in various forms during the emulsification process, such as emulsion, paste, and suspension. However, the shear head inside the emulsification production equipment is usually fixed, and it is difficult to replace different shear heads, resulting in poor flexibility and adjustability of the emulsification production equipment.

[0004] In summary, there is a need for a shear-type emulsification production equipment that can flexibly adapt to materials. Utility Model Content

[0005] To address the shortcomings of existing technologies, this invention provides a high-speed shear-type emulsification production equipment for multiple dosage forms, solving the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A multi-dosage high-speed shearing emulsification production equipment includes an outer shell, an emulsification cylinder inside the outer shell, a discharge pipe at the bottom of the emulsification cylinder and the outer shell, a discharge valve in the middle of the discharge pipe, an emulsification zone formed inside the emulsification cylinder, an adjustment mechanism in the middle of the emulsification zone, and a high-speed shearing head and a stirring assembly at the end of the adjustment mechanism.

[0008] The adjustment mechanism includes a motor, an adjustment rod, and an adjustment seat. The motor is located outside the housing. The motor output end is equipped with an adjustment rod, and the end of the adjustment rod is equipped with an adjustment seat. The adjustment seat is rotatably connected to the emulsifying cylinder. The adjustment seat contains a second motor.

[0009] Furthermore, a temperature control cavity is formed between the outer shell and the inner side of the emulsifying cylinder, and a heating rod is provided inside the temperature control cavity, with multiple sets of heating rods arranged in a mirror image.

[0010] Furthermore, the adjustment seat is equipped with multiple motors II, which are arranged in a ring.

[0011] Furthermore, the high-speed shear head and the second motor are arranged in a corresponding manner, and the high-speed shear head and the second motor are arranged in a ring.

[0012] Furthermore, the mixing components are mirror-distributed at the end of the adjusting seat, and the mixing components are correspondingly arranged with the high-speed shear head.

[0013] Furthermore, the mixing assembly includes a first support plate, a second support plate, and a transverse mixing plate. Both the first support plate and the second support plate are located on the outer side of the end of the adjusting seat, and the inner sides of the first support plate and the second support plate are provided with transverse mixing plates, which are distributed at equal intervals.

[0014] This invention provides a high-speed shear-type emulsification production equipment for multiple dosage forms. Compared with the prior art, it has the following advantages:

[0015] By using multiple high-speed shear heads of different models installed on the outside of the adjusting seat, and in conjunction with the rotation of the adjusting seat inside the emulsifying cylinder, the high-speed shear head that meets the requirements can be rotated to the bottom of the emulsifying zone to contact the material for emulsification according to the shape of the material and the emulsification requirements. This allows the emulsification production equipment to be applicable to more emulsification production scenarios, which is beneficial to improving the applicability of the emulsification production equipment. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 A schematic diagram of the structure of the multi-dosage high-speed shear emulsification production equipment of this utility model is shown;

[0018] Figure 2 A side view of the present invention is shown.

[0019] Figure 3 This diagram shows a side view of the overall structure of the present invention.

[0020] Figure 4 A schematic diagram of the mixing assembly of this utility model is shown;

[0021] The following components are shown in the diagram: 1. Outer shell; 2. Emulsifying cylinder; 3. Heating rod; 4. Discharge pipe; 41. Discharge valve; 5. Adjustment mechanism; 51. Motor 1; 52. Adjustment rod; 53. Adjustment seat; 54. Motor 2; 6. High-speed shear head; 7. Mixing assembly; 71. Support plate 1; 72. Support plate 2; 73. Horizontal mixing plate. Detailed Implementation

[0022] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments of this utility model are described clearly and completely. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0023] To address the technical problems in the background section, the following high-speed shear emulsification production equipment for multiple dosage forms is provided:

[0024] Combination Figures 1-4 As shown, the multi-dosage high-speed shearing emulsification production equipment provided by this utility model includes a shell 1, an emulsification cylinder 2 inside the shell 1, a discharge pipe 4 at the bottom of the emulsification cylinder 2 and the shell 1, a discharge valve 41 in the middle of the discharge pipe 4, an emulsification zone formed inside the emulsification cylinder 2, an adjustment mechanism 5 in the middle of the emulsification zone, a high-speed shearing head 6 for processing materials and a stirring assembly 7 for assisting emulsification at the end of the adjustment mechanism 5, the adjustment mechanism 5 including a motor 51, an adjustment rod 52 and an adjustment seat 53, the motor 51 being located outside the shell 1, the motor 51 being able to To provide power for the rotation of the adjusting seat 53 and the high-speed shear head 6, the output end of the motor 1 51 is provided with an adjusting rod 52, and the end of the adjusting rod 52 is provided with an adjusting seat 53. The adjusting seat 53 is rotatably connected to the emulsifying cylinder 2. The adjusting seat 53 is equipped with a motor 2 54 that drives the high-speed shear head 6. When the emulsification production equipment is in the emulsification production process, according to the shape of the material and the emulsification requirements, the high-speed shear head 6 of different models on the outside of the adjusting seat 53 can be rotated to the bottom of the emulsification zone to contact the material, thereby enabling the emulsification production equipment to be applicable to more emulsification production scenarios.

[0025] As an improvement to the above solution, a temperature control cavity is formed between the outer shell 1 and the inner side of the emulsifying cylinder 2. A heating rod 3 is provided inside the temperature control cavity. Multiple sets of heating rods 3 are mirrored. The heating rods 3 heat and control the temperature of the emulsifying cylinder 2 in the temperature control cavity, which can meet the temperature requirements of emulsification of different dosage forms.

[0026] In this embodiment, the adjusting seat 53 is further provided with multiple motors 54, which are arranged in a ring. The motors 54 can provide power for the operation of the high-speed shear head 6. The high-speed shear head 6 is correspondingly arranged with the motors 54, and the high-speed shear head 6 and the motors 54 are arranged in a ring.

[0027] In this embodiment, the mixing assembly 7 is further mirror-distributed at the end of the adjusting seat 53. The mixing assembly 7 is correspondingly arranged with the high-speed shear head 6. The mixing assembly 7 includes a first support plate 71, a second support plate 72, and a transverse mixing plate 73. The first support plate 71 and the second support plate 72 are both located on the outer side of the end of the adjusting seat 53. The transverse mixing plate 73 is provided on the inner side of the first support plate 71 and the second support plate 72. The transverse mixing plates 73 are distributed at equal intervals. Through the first support plate 71, the second support plate 72, and the transverse mixing plate 73 located on the outer side of the adjusting seat 53, the material can be turned over as the adjusting seat 53 rotates, while the high-speed shear head 6 is shearing the material, thereby improving the mixing effect of the material.

[0028] Working principle and usage process of this utility model:

[0029] When using:

[0030] First, the material to be emulsified is put into the emulsification cylinder 2. Then, the motor 2 54 in the adjustment mechanism 5 drives the high-speed shear head 6 to shear and emulsify the material. During this process, if the material is added and the material shape changes, the motor 1 51 drives the adjustment seat 53 to rotate, so that the high-speed shear head 6 of different models on the outside of the adjustment seat 53 comes into contact with the material at the bottom of the emulsification zone. In this way, the applicability of the emulsification production equipment can be improved.

[0031] During use:

[0032] During the shearing and emulsification of the material, the mixing assembly 7 swings with the adjusting seat 53. At this time, the support plate 1 71, support plate 2 72 and the transverse mixing plate 73 in the mixing assembly 7 can turn the material over as a whole, which can help mix the material and improve the shearing and emulsification effect of the high-speed shear head 6.

[0033] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0034] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A multi-dosage high-speed shear-type emulsification production equipment, characterized in that: Includes an outer shell (1), an emulsifying cylinder (2) is provided inside the outer shell (1), a discharge pipe (4) is provided at the bottom of the emulsifying cylinder (2) and the outer shell (1), a discharge valve (41) is provided in the middle of the discharge pipe (4), an emulsification zone is formed inside the emulsifying cylinder (2), an adjustment mechanism (5) is provided in the middle of the emulsification zone, and a high-speed shear head (6) and a stirring assembly (7) are provided at the end of the adjustment mechanism (5). The adjustment mechanism (5) includes a motor (51), an adjustment rod (52), and an adjustment seat (53). The motor (51) is located outside the outer casing (1). The output end of the motor (51) is provided with an adjustment rod (52). The end of the adjustment rod (52) is provided with an adjustment seat (53). The adjustment seat (53) is rotatably connected to the emulsifying cylinder (2). The adjustment seat (53) is provided with a motor (54) inside.

2. The multi-dosage high-speed shear emulsification production equipment according to claim 1, characterized in that: A temperature control cavity is formed between the outer shell (1) and the inner side of the emulsifying cylinder (2). A heating rod (3) is provided inside the temperature control cavity, and multiple sets of heating rods (3) are provided in mirror image.

3. The multi-dosage high-speed shear emulsification production equipment according to claim 1, characterized in that: The adjustment seat (53) is equipped with multiple motors (54) arranged in a ring.

4. The multi-dosage high-speed shear emulsification production equipment according to claim 1, characterized in that: The high-speed shear head (6) is correspondingly arranged with the second motor (54), and the high-speed shear head (6) and the second motor (54) are arranged in a ring.

5. The multi-dosage high-speed shear emulsification production equipment according to claim 4, characterized in that: The mixing assembly (7) is mirror-distributed at the end of the adjusting seat (53), and the mixing assembly (7) is correspondingly set with the high-speed shear head (6).

6. The multi-dosage high-speed shear emulsification production equipment according to claim 5, characterized in that: The mixing assembly (7) includes a first support plate (71), a second support plate (72), and a transverse mixing plate (73). The first support plate (71) and the second support plate (72) are both located on the outer side of the end of the adjusting seat (53). The transverse mixing plate (73) is located on the inner side of the first support plate (71) and the second support plate (72). The transverse mixing plates (73) are distributed at equal intervals.