Real-time dilution device for biological enzyme preparations

By combining a filter plate and a cleaning brush, along with the design of a solenoid valve and a stirring rod, the problem of solid impurities affecting the dilution device is solved, achieving precise and stable dilution of biological enzyme preparations.

CN224485572UActive Publication Date: 2026-07-14XIASHENG (SHANGHAI) BIOTECHNOLOGY CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
XIASHENG (SHANGHAI) BIOTECHNOLOGY CO LTD
Filing Date
2025-08-14
Publication Date
2026-07-14

AI Technical Summary

Technical Problem

Existing dilution devices cannot quickly filter solid impurities in biological enzyme preparations, thus affecting the dilution effect.

Method used

The biological enzyme preparation is filtered using a filter plate, the filter plate is cleaned using a cleaning brush, the amount of biological enzyme preparation and water fed is precisely controlled by a solenoid valve, and the mixture is thoroughly stirred by a stirring rod and the inner wall is cleaned by a scraper.

Benefits of technology

It achieves precise dilution of biological enzyme preparations, avoids blockage by solid impurities, and ensures dilution effect and stability.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224485572U_ABST
    Figure CN224485572U_ABST
Patent Text Reader

Abstract

The utility model discloses a biological enzyme preparation real -time dilution device relates to biological enzyme preparation dilution technical field, including device body still includes feeding mechanism and stirring mechanism and solenoid valve, the feeding mechanism is including two storage containers, two storage containers bottom all are equipped with the blanking tube, two storage containers top all are equipped with the apron, wherein one storage container inside is equipped with the filter plate, wherein one apron inner wall is equipped with the rotating shaft, the rotating shaft bottom is sleeved with the cleaning brush. The utility model discloses a filter plate can filter biological enzyme preparation, the rotation of cleaning brush can clean the filter plate surface, can avoid its emergence jam situation, two storage containers can add biological enzyme preparation and clean water respectively to the device body inside, through solenoid valve can carry out accurate control to the discharge capacity of biological enzyme preparation and clean water, and then make biological enzyme preparation can stably dilute.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of biological enzyme preparation dilution technology, specifically to a real-time dilution device for biological enzyme preparations. Background Technology

[0002] Liquid bio-enzyme preparations refer to catalytic biological products that exist in liquid form after purification and processing. Real-time dilution devices for bio-enzyme preparations are automated equipment capable of instantly diluting high-concentration bio-enzyme stock solutions to a working concentration at the production or application site according to a set ratio. Their core function is to achieve precise proportioning, rapid mixing, and safe operation.

[0003] The existing technology has the following shortcomings: When diluting biological enzyme preparations, the existing dilution device cannot quickly filter out solid impurities contained in the biological enzyme preparations. This makes the amount of biological enzyme preparations fed into the device easily affected by solid impurities, which in turn makes the addition of water easily affected by the biological enzyme preparations containing impurities. Consequently, when the biological enzyme preparations are diluted with water at a ratio of 1 / 1000, the dilution effect of the biological enzyme preparations will be affected. Utility Model Content

[0004] The purpose of this invention is to provide a real-time dilution device for biological enzyme preparations. The biological enzyme preparations can be filtered through a filter plate, and the rotating cleaning brush can clean the surface of the filter plate to prevent clogging. Two storage cylinders can be used to add biological enzyme preparations and clean water into the device body, respectively. The amount of biological enzyme preparations and clean water fed in can be precisely controlled by a solenoid valve, thereby enabling stable dilution of the biological enzyme preparations and solving the above-mentioned shortcomings in the technology.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a real-time dilution device for biological enzyme preparations, comprising a device body, and further comprising:

[0006] The feeding mechanism is located at the top of the device body, the stirring mechanism is located inside the device body, and the solenoid valve is located at the discharge end of the device body and the feeding mechanism.

[0007] The feeding mechanism includes two storage cylinders, which are respectively located at the top ends of the device body. Each storage cylinder has a liquid inlet pipe fixedly installed at its opposite end, and a discharge pipe fixedly installed at its bottom. Each storage cylinder has a cover plate at its top. A filter plate is movably installed inside one of the storage cylinders. A rotating shaft is rotatably installed on the inner wall of one of the cover plates. A cleaning brush is fixedly sleeved at the bottom of the rotating shaft, and a first motor is installed at the top of the rotating shaft.

[0008] Preferably, the device body includes a fixed outer shell, a plurality of support seats are fixedly installed at the bottom of the fixed outer shell, a control panel is fixedly installed on one outer wall of the fixed outer shell, and a discharge pipe is fixedly installed at the bottom of the fixed outer shell.

[0009] Preferably, the stirring mechanism includes a mounting rod and a second motor. The mounting rod is rotatably mounted on the inner wall of the top of the fixed housing, and the second motor is fixedly mounted on the outer wall of one side of the fixed housing.

[0010] Preferably, a synchronous pulley is fixedly sleeved on the outer top of the mounting rod and the output shaft of the second motor, and a synchronous belt is movably sleeved between the two synchronous pulleys.

[0011] Preferably, the top two ends of the fixed housing are respectively fixedly connected to the two feed pipes, and the three solenoid valves are respectively fixedly installed on the discharge pipe and the inside of the two feed pipes.

[0012] Preferably, a plurality of stirring rods are fixedly sleeved on the outside of the mounting rod, and scrapers are fixedly installed on the outside of the plurality of stirring rods, with the outer wall of the scrapers being movably connected to the inner wall of the fixed housing.

[0013] Preferably, the outer side of the cover plate is threaded with multiple connecting bolts at equal intervals, the bottom of the multiple connecting bolts is threaded to the inner wall of the top of the adjacent storage cylinder, and the top of one of the cover plates is fixedly connected to the first motor, and the first motor is connected to the rotating shaft through the output shaft.

[0014] The technical effects and advantages provided by this utility model in the above technical solution are as follows:

[0015] The filter plate filters the bio-enzyme preparation, preventing solid impurities from entering the fixed shell. Simultaneously, the first motor drives the rotating shaft to rotate, allowing the cleaning brush to clean the filter plate and ensure its unobstructed flow. The solenoid valves installed in the two storage cylinders and the discharge pipe can conveniently and precisely control the amount of bio-enzyme preparation and water being fed, allowing the bio-enzyme preparation and water to be added at a ratio of 0.1%, thus accurately diluting the bio-enzyme preparation and ensuring its dilution effect.

[0016] The second motor, driven by a synchronous pulley and belt, causes the mounting rods to rotate. This allows multiple stirring rods to thoroughly mix the biological enzyme preparation and water, ensuring a stable dilution ratio of 1 / 1000. Simultaneously, the rotation of the stirring rods drives the scraper to clean the inner wall of the fixed housing, preventing the biological enzyme preparation from adhering to it and affecting subsequent dilution. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0019] Figure 2 This is a partial cross-sectional view of the present invention.

[0020] Figure 3 This is an exploded view of the device body of this utility model.

[0021] Figure 4 This is an exploded view of the feeding mechanism of this utility model.

[0022] Figure 5 This is an exploded view of the stirring mechanism of this utility model.

[0023] Explanation of reference numerals in the attached figures:

[0024] Device body; 101. Fixed outer casing; 102. Support base; 103. Control panel; 104. Discharge pipe;

[0025] Feeding mechanism; 201, storage cylinder; 202, liquid inlet pipe; 203, discharge pipe; 204, cover plate; 205, connecting bolts; 206, filter plate; 207, rotating shaft; 208, first motor; 209, cleaning brush;

[0026] Stirring mechanism; 301, mounting rod; 302, stirring rod; 303, scraper; 304, second motor; 305, synchronous pulley; 306, synchronous belt;

[0027] 4. Solenoid valve. Detailed Implementation

[0028] This utility model provides, for example Figure 1 The real-time dilution device for biological enzyme preparations shown includes the device body 1, and also includes:

[0029] The feeding mechanism 2 is located at the top of the device body 1, the stirring mechanism 3 is located inside the device body 1, and the solenoid valve 4 is located at the discharge end of the device body 1 and the feeding mechanism 2.

[0030] In order to accurately add liquid biological enzyme preparations and water into the device body 1, such as Figure 1-2 and Figure 4As shown, the feeding mechanism 2 includes two storage cylinders 201, which are respectively located at the top ends of the device body 1. A liquid inlet pipe 202 is fixedly installed at the top of each opposite end of the two storage cylinders 201, and a discharge pipe 203 is fixedly installed at the bottom of each storage cylinder 201. A cover plate 204 is provided on the top of each storage cylinder 201. A filter plate 206 is movably installed inside one of the storage cylinders 201. A rotating shaft 207 is rotatably installed on the inner wall of one of the cover plates 204. A cleaning brush 209 is fixedly sleeved at the bottom of the rotating shaft 207, and a first motor 208 is provided on the top of the rotating shaft 207. The two storage cylinders 201... 1. Liquid biological enzyme preparations and water can be stored separately. The liquid biological enzyme preparations can be filtered through the filter plate 206 to prevent solid impurities from entering the device body 1 through the feed pipe 203. At the same time, the first motor 208 drives the rotating shaft 207 to rotate, so that the cleaning brush 209 can clean the filter plate 206 to ensure the unobstructed flow of the filter plate 206. The solenoid valves 4 inside the two feed pipes 203 can precisely control the feed amount of liquid biological enzyme preparations and water, so that the biological enzyme preparations can be diluted at a ratio of 1 / 1000 to ensure the dilution effect of the biological enzyme preparations.

[0031] To facilitate the control of the device and the feeding of the diluted biological enzyme preparation, such as Figure 1-4 As shown, the device body 1 includes a fixed outer shell 101. Multiple support seats 102 are fixedly installed at the bottom of the fixed outer shell 101. A control panel 103 is fixedly installed on one outer wall of the fixed outer shell 101. A discharge pipe 104 is fixedly installed at the bottom of the fixed outer shell 101. The top two ends of the fixed outer shell 101 are fixedly connected to two discharge pipes 203 respectively. Three solenoid valves 4 are fixedly installed inside the discharge pipe 104 and the two discharge pipes 203 respectively. The biological enzyme preparation and water can be diluted inside the fixed outer shell 101. The discharge amount of liquid biological enzyme preparation and water can be precisely controlled by the solenoid valves 4 inside the discharge pipes 203. At the same time, the discharge amount of diluted biological enzyme preparation can be controlled by the solenoid valves 4 inside the discharge pipes 104, which makes it convenient for staff to take it. The operation of the feeding mechanism 2, the stirring mechanism 3 and the solenoid valves 4 can be controlled by the control panel 103. The control panel 103 is controlled by a PLC. The support seats 102 can support and fix the fixed outer shell 101, so that the device remains stable during operation.

[0032] In order to fully dilute the biological enzyme preparation, such as Figure 1-3 and Figure 5As shown, the stirring mechanism 3 includes a mounting rod 301 and a second motor 304. The mounting rod 301 is rotatably mounted on the inner top wall of the fixed housing 101, and the second motor 304 is fixedly mounted on the outer side of one side of the fixed housing 101. Synchronous pulleys 305 are fixedly sleeved on the outer top of the mounting rod 301 and the output shaft of the second motor 304. A synchronous belt 306 is movably sleeved between the two synchronous pulleys 305. Multiple stirring rods 302 are fixedly sleeved on the outer side of the mounting rod 301, and scrapers 303 are fixedly mounted on the outer side of the multiple stirring rods 302. The outer wall of the scraper 303 is movably connected to the inner wall of the fixed housing 101. The outer casing 101 can install and fix the mounting rod 301 and the second motor 304. The second motor 304 operates through the transmission action of the synchronous pulley 305 and the synchronous belt 306, causing the mounting rod 301 to rotate. This, in turn, drives the stirring rod 302 to stir and mix the biological enzyme preparation and water inside the fixed outer casing 101, which can fully dilute the biological enzyme preparation. At the same time, the rotation of the stirring rod 302 can drive the scraper 303 to rotate, which can clean the inner wall of the fixed outer casing 101 and prevent the biological enzyme preparation adhering to the inner wall from affecting the next dilution operation.

[0033] To ensure the stable operation of the cleaning brush 209, such as Figure 2 and Figure 4 As shown, multiple connecting bolts 205 are threaded at equal intervals on the outer side of the cover plate 204. The bottom of the multiple connecting bolts 205 is threaded to the inner wall of the top of the adjacent storage cylinder 201. The top of one of the cover plates 204 is fixedly connected to the first motor 208. The first motor 208 is connected to the rotating shaft 207 through the output shaft. The connecting bolts 205 pass through the cover plate 204 and are threaded to the inner wall of the adjacent storage cylinder 201, so that the cover plate 204 can seal the top opening of the storage cylinder 201. The first motor 208 and the rotating shaft 207 can be installed and fixed through one of the cover plates 204. The first motor 208 drives the rotating shaft 207 to rotate, so that the cleaning brush 209 can clean the top surface of the filter plate 206, which can prevent solid impurities from clogging the filter plate 206 and ensure the unobstructed flow of the filter plate 206, so that it can stably filter biological enzyme preparations.

[0034] When diluting the bio-enzyme preparation, bio-enzyme preparation and water are added to the two storage cylinders 201 through two inlet pipes 202 respectively. The bio-enzyme preparation is filtered by the filter plate 206, which prevents solid impurities from entering the device body 1. At the same time, the control panel 103 drives the first motor 208 to rotate the rotating shaft 207, which in turn allows the cleaning brush 209 to clean the surface of the filter plate 206, preventing solid impurities from clogging it and ensuring stable filtration of the bio-enzyme preparation. Then, the control panel 103 controls the solenoid valves 4 inside the two discharge pipes 203 to operate, which can precisely control the amount of bio-enzyme preparation and water discharged, so that the bio-enzyme preparation and water are added to the fixed shell 101 at a ratio of 0.1%. Then, the control panel 103 controls the operation of the solenoid valves 4 inside the two discharge pipes 203. 3. The second motor 304 is activated, and through the transmission action of the synchronous pulley 305 and the synchronous belt 306, the mounting rod 301 rotates accordingly. This allows multiple stirring rods 302 to stir and mix the biological enzyme preparation and water, thus fully diluting the biological enzyme preparation. At the same time, the rotation of the stirring rods 302 drives the scraper 303 to rotate, cleaning the inner wall of the fixed shell 101. This prevents residual biological enzyme preparation or water from affecting the next dilution, thereby ensuring the dilution effect of the biological enzyme preparation. Then, the solenoid valve 4 inside the discharge pipe 104 can be controlled through the device control panel 103 to precisely control the discharge amount of the diluted biological enzyme preparation, making it convenient for staff to take it. This embodiment specifically solves the problem of inconvenient cleaning of vibrating screens in the prior art.

[0035] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A real-time dilution device for biological enzyme preparations, comprising a device body (1), characterized in that, Also includes: The feeding mechanism (2) is located on the top of the device body (1), the stirring mechanism (3) is located inside the device body (1), and the solenoid valve (4) is located at the discharge end of the device body (1) and the feeding mechanism (2). The feeding mechanism (2) includes two storage cylinders (201), which are respectively located at the top ends of the device body (1). Each of the two storage cylinders (201) has a liquid inlet pipe (202) fixedly installed at the top of the opposite end. Each of the two storage cylinders (201) has a discharge pipe (203) fixedly installed at the bottom. Each of the two storage cylinders (201) has a cover plate (204) on top. A filter plate (206) is movably installed inside one of the storage cylinders (201). A rotating shaft (207) is rotatably installed on the inner wall of one of the cover plates (204). A cleaning brush (209) is fixedly sleeved at the bottom of the rotating shaft (207). A first motor (208) is installed at the top of the rotating shaft (207).

2. The real-time dilution device for biological enzyme preparations according to claim 1, characterized in that: The device body (1) includes a fixed outer shell (101), a plurality of support seats (102) are fixedly installed at the bottom of the fixed outer shell (101), a control panel (103) is fixedly installed on one side of the outer wall of the fixed outer shell (101), and a discharge pipe (104) is fixedly installed at the bottom of the fixed outer shell (101).

3. The real-time dilution device for biological enzyme preparations according to claim 2, characterized in that: The stirring mechanism (3) includes a mounting rod (301) and a second motor (304). The mounting rod (301) is rotatably mounted on the inner wall of the top of the fixed housing (101), and the second motor (304) is fixedly mounted on the outer wall of one side of the fixed housing (101).

4. The real-time dilution device for biological enzyme preparations according to claim 3, characterized in that: Synchronous pulleys (305) are fixedly sleeved on the outer top of the mounting rod (301) and the output shaft of the second motor (304), and a synchronous belt (306) is movably sleeved between the two synchronous pulleys (305).

5. The real-time dilution device for biological enzyme preparations according to claim 2, characterized in that: The top two ends of the fixed housing (101) are fixedly connected to the two feed pipes (203) respectively, and the three solenoid valves (4) are fixedly installed on the inside of the discharge pipe (104) and the two feed pipes (203) respectively.

6. The real-time dilution device for biological enzyme preparations according to claim 3, characterized in that: Multiple stirring rods (302) are fixedly sleeved on the outside of the mounting rod (301), and scrapers (303) are fixedly installed on the outside of the multiple stirring rods (302). The outer wall of the scraper (303) is movably connected to the inner wall of the fixed outer shell (101).

7. The real-time dilution device for biological enzyme preparations according to claim 1, characterized in that: The cover plate (204) has multiple connecting bolts (205) threaded at equal intervals on its outer side. The bottom of the multiple connecting bolts (205) is threaded to the top inner wall of the adjacent storage cylinder (201). The top of one of the cover plates (204) is fixedly connected to the first motor (208). The first motor (208) is connected to the rotating shaft (207) through an output shaft.