A medium element water-soluble fertilizer synthesis device
By designing a combination of a mixing and crushing mechanism and a liquid raw material feeding mechanism, the problem of low mixing efficiency of agglomerated raw materials in the production of medium-element water-soluble fertilizers was solved, achieving efficient mixing of solid and liquid raw materials and improving the practicality of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANDONG RUNHUA FEDERAL AGRI TECH CO LTD
- Filing Date
- 2025-07-01
- Publication Date
- 2026-07-14
AI Technical Summary
Existing medium-element water-soluble fertilizer production equipment has low mixing efficiency when processing agglomerated solid raw materials, making it difficult to mix them evenly with other raw materials.
A medium-element water-soluble fertilizer synthesis device was designed, which includes a stirring and crushing mechanism and a liquid raw material feeding mechanism. The device breaks up agglomerated raw materials by using a combination of stirring blades and crushing blades, and sprays liquid raw materials using a rotating drain pipe to improve mixing efficiency.
It effectively reduces the volume of solid raw materials, improves the mixing efficiency of solid and liquid raw materials, is easy to use, and has high practicality.
Smart Images
Figure CN224485591U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of fertilizer production, and in particular to a device for synthesizing water-soluble fertilizers with medium-quantity elements. Background Technology
[0002] Medium-element water-soluble fertilizer is a soluble fertilizer with calcium, magnesium, and sulfur as its main components, specifically designed to supplement the medium-element requirements for crop growth. Medium-element water-soluble fertilizers are divided into liquid and solid forms. Liquid water-soluble fertilizers require various raw materials to be added to a synthesis device and mixed evenly during production. In the prior art, utility model patent application number 202320938199.7 discloses a synthesis device for producing medium-element water-soluble fertilizers. This device mainly consists of a tank and multiple stirring rods. During use, various solid raw materials are added to the tank, and then the stirring rods rotate, agitating the solid raw materials in the tank to mix them. However, this device has the following problem: some solid raw materials may clump together during storage, resulting in large volumes that are difficult to mix with other raw materials. Therefore, a water-soluble fertilizer synthesis device capable of breaking down large-volume solid raw materials is needed. Utility Model Content
[0003] To solve the above-mentioned technical problems, this utility model provides a medium-element water-soluble fertilizer synthesis device that can break up agglomerated raw materials, reduce the volume of solid raw materials, improve the mixing efficiency between various raw materials, and is easy to use and highly practical.
[0004] This utility model discloses a medium-element water-soluble fertilizer synthesis device, comprising a base plate, a support frame, and a mixing chamber. The mixing chamber is fixedly installed on the upper end of the base plate via the support frame. The mixing chamber contains a cavity, and a feeding funnel communicating with the cavity is located at the top of the mixing chamber. It also includes a stirring and pulverizing mechanism and a liquid raw material feeding mechanism. The stirring and pulverizing mechanism is installed on the base plate and the mixing chamber, and has stirring and pulverizing functions. The liquid raw material feeding mechanism is installed on the mixing chamber and the base plate, and is used to add liquid raw materials to the mixing chamber. In the production of liquid water-soluble fertilizer, the various elements are first... Solid raw materials are added to the mixing chamber through a feeding funnel. Then, the stirring and crushing mechanism is turned on to crush and stir the solid raw materials in the mixing chamber, breaking up any clumps and mixing the various solid raw materials. Afterward, various liquid raw materials are added to the mixing chamber through a liquid raw material feeding mechanism, so that the liquid and solid raw materials are mixed to form a medium-element water-soluble fertilizer. In the process of mixing various raw materials, it can break up clumps, reduce the volume of solid raw materials, and improve the mixing efficiency between various raw materials. It is convenient to use and highly practical.
[0005] Preferably, the mixing and pulverizing mechanism includes a rotating shaft, multiple sets of mixing blades, multiple sets of pulverizing blades, and a driving mechanism. The rotating shaft is rotatably mounted on the mixing chamber and the bottom plate, and the driving mechanism is mounted on the bottom plate. The driving mechanism is used to drive the rotating shaft to rotate. The multiple sets of mixing blades and multiple sets of pulverizing blades are respectively mounted at different heights on the rotating shaft. The multiple sets of mixing blades and multiple sets of pulverizing blades are all located in the chamber of the mixing chamber. When the raw materials in the chamber of the mixing chamber are mixed and pulverized, the driving mechanism is turned on, so that the rotating shaft drives the multiple sets of mixing blades and multiple sets of pulverizing blades to rotate. During the rotation, the multiple sets of pulverizing blades cut the clumps of raw materials, and the multiple sets of mixing blades promote the movement of raw materials and promote the mixing between various raw materials, which facilitates the mixing and pulverization of raw materials.
[0006] Preferably, the drive mechanism includes bevel gear A, bevel gear B, a drive motor, a fixed plate, and a servo motor. Bevel gear A is fixedly mounted on the rotating shaft, and bevel gear A meshes with bevel gear B. Bevel gear B is fixedly mounted on the drive motor, and the drive motor is rotatably mounted on the fixed plate. The input end of the drive motor is connected to the servo motor. Both the fixed plate and the servo motor are fixedly mounted on the base plate. When the drive shaft rotates, the servo motor is activated, and the servo motor rotates bevel gear B through the drive motor. Bevel gear B then drives bevel gear A to rotate. This facilitates the rotation of the drive shaft and improves convenience.
[0007] Preferably, the liquid raw material feeding mechanism includes a conveying mechanism, a rotary joint, a conveying pipe, and a drain pipe. The conveying pipe is fixedly installed on the upper end of the rotating shaft and is coaxial with the rotating shaft. The conveying pipe is rotatably mounted on the mixing tank and the rotary joint. The upper end of the conveying pipe is connected to the rotary joint, which is fixedly installed on the upper end of the mixing tank. The drain pipe is fixedly installed on the conveying pipe and is connected to the conveying pipe. The lower part of the drain pipe is provided with multiple discharge ports. The output end of the conveying mechanism is connected to the rotary joint. The conveying mechanism has the function of conveying liquid materials. When liquid materials are added to the chamber of the mixing tank, the conveying mechanism is opened, so that the liquid materials are discharged sequentially through the rotary joint, the conveying pipe, and the drain pipe onto the solid materials in the mixing tank chamber. At the same time, the rotating shaft drives the conveying pipe to rotate, and the conveying pipe drives the drain pipe to rotate. During the rotation of the drain pipe, the liquid materials are evenly sprayed onto the solid materials in the mixing tank chamber, which facilitates the mixing between the liquid materials and the solid materials.
[0008] Preferably, the conveying mechanism includes a conveying pump, an inlet pipe, multiple sets of branch pipes, multiple sets of storage cylinders, and a discharge pipe. The multiple sets of storage cylinders are all mounted on a base plate. The multiple sets of branch pipes are connected to the multiple sets of storage cylinders respectively. Each set of branch pipes is equipped with a valve. The output end of each set of branch pipes is connected to the inlet pipe. The input end of the conveying pump is connected to the inlet pipe, and the output end of the conveying pump is connected to a rotary joint through a discharge pipe. Each storage cylinder contains a different type of liquid raw material. When a corresponding liquid raw material needs to be added to the mixing chamber, the valve on the corresponding branch pipe is opened, and then the conveying pump is turned on, allowing the liquid raw material in the corresponding storage cylinder to sequentially enter the discharge pipe through the branch pipe, inlet pipe, and conveying pump. The liquid raw material is then discharged onto the solid raw material in the mixing chamber through the rotary joint, conveying pipe, and discharge pipe. This facilitates the addition of liquid raw materials to the mixing chamber.
[0009] Preferably, the storage cylinder is made of a transparent material and has graduation lines on it; this feature facilitates the observation of the liquid level of the liquid raw material in the storage cylinder and improves convenience.
[0010] Preferably, a thermometer is provided on the mixing chamber; this facilitates the monitoring of the temperature inside the mixing chamber.
[0011] Compared with the prior art, the beneficial effects of this utility model are: it can break up agglomerated raw materials, reduce the volume of solid raw materials, improve the mixing efficiency between various raw materials, and is convenient to use and highly practical. Attached Figure Description
[0012] Figure 1 This is a cross-sectional structural schematic diagram of the present invention;
[0013] Figure 2 This is a schematic diagram of the isometric structure of this utility model;
[0014] Figure 3 It is a structural schematic diagram of the storage cylinder, the conveying pump, and the branch pipes, etc.
[0015] Figure 4 This is a schematic diagram of the mixing and pulverizing mechanism;
[0016] Figure 5 yes Figure 4 A magnified structural diagram of part A in the middle.
[0017] The following are labels in the attached diagram: 1. Base plate; 2. Support frame; 3. Mixing box; 4. Feeding funnel; 5. Rotary shaft; 6. Stirring blade; 7. Crushing blade; 8. Bevel gear A; 9. Bevel gear B; 10. Drive motor; 11. Fixing plate; 12. Servo motor; 13. Rotary joint; 14. Conveying pipe; 15. Drain pipe; 16. Conveying pump; 17. Inlet pipe; 18. Branch pipe; 19. Storage cylinder; 20. Discharge pipe. Detailed Implementation
[0018] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete. Example
[0019] like Figures 1 to 5 The present invention relates to a medium-element water-soluble fertilizer synthesis device, comprising a base plate 1, a support 2, a mixing tank 3, a stirring and pulverizing mechanism, and a liquid raw material feeding mechanism. The mixing tank 3 is fixedly installed on the upper end of the base plate 1 via the support 2. The mixing tank 3 contains a chamber, and a feeding funnel 4 communicating with the chamber is located on the upper part of the mixing tank 3. The stirring and pulverizing mechanism is installed on the base plate 1 and the mixing tank 3, and has stirring and pulverizing functions. The liquid raw material feeding mechanism is installed on the mixing tank 3 and the base plate 1, and is used to add liquid raw materials to the mixing tank 3. During the production of liquid water-soluble fertilizer… First, various solid raw materials are added to the chamber of mixing box 3 through feeding funnel 4. Then, the stirring and crushing mechanism is turned on to crush and stir the solid raw materials in the chamber of mixing box 3, breaking up any clumps and mixing the various solid raw materials. Afterward, various liquid raw materials are added to the chamber of mixing box 3 through the liquid raw material feeding mechanism, so that the liquid raw materials and solid raw materials are mixed to form a medium-element water-soluble fertilizer. When mixing various raw materials, it can break up clumps, reduce the volume of solid raw materials, and improve the mixing efficiency between various raw materials. It is convenient to use and highly practical.
[0020] like Figure 1 and Figure 4 The mixing and pulverizing mechanism includes a rotating shaft 5, multiple sets of stirring blades 6, multiple sets of pulverizing blades 7, and a drive mechanism. The rotating shaft 5 is rotatably mounted on the mixing chamber 3 and the base plate 1. The drive mechanism is mounted on the base plate 1 and is used to drive the rotating shaft 5 to rotate. The multiple sets of stirring blades 6 and multiple sets of pulverizing blades 7 are respectively mounted at different heights on the rotating shaft 5. The multiple sets of stirring blades 6 and multiple sets of pulverizing blades 7 are all located in the chamber of the mixing chamber 3. When the raw materials in the chamber of the mixing chamber 3 are mixed and pulverized, the drive mechanism is turned on, so that the rotating shaft 5 drives the multiple sets of stirring blades 6 and multiple sets of pulverizing blades 7 to rotate. During the rotation, the multiple sets of pulverizing blades 7 cut the clumps of raw materials. During the rotation, the multiple sets of stirring blades 6 promote the movement of the raw materials and promote the mixing between various raw materials, which facilitates the mixing and pulverization of the raw materials.
[0021] like Figure 4 and Figure 5The drive mechanism includes bevel gear A8, bevel gear B9, drive motor 10, fixed plate 11, and servo motor 12. Bevel gear A8 is fixedly mounted on the rotating shaft 5 and meshes with bevel gear B9. Bevel gear B9 is fixedly mounted on drive motor 10, and drive motor 10 is rotatably mounted on fixed plate 11. The input end of drive motor 10 is connected to servo motor 12. Fixed plate 11 and servo motor 12 are both fixedly mounted on base plate 1. When drive shaft 5 rotates, servo motor 12 is activated, and servo motor 12 drives bevel gear B9 to rotate through drive motor 10. Bevel gear B9 then drives bevel gear A8 to rotate. This facilitates the rotation of drive shaft 5 and improves convenience.
[0022] like Figure 1 and Figure 3 The liquid raw material feeding mechanism includes a conveying mechanism, a rotary joint 13, a conveying pipe 14, and a drain pipe 15. The conveying pipe 14 is fixedly installed on the upper end of the rotating shaft 5 and is coaxial with the rotating shaft 5. The conveying pipe 14 is rotatably mounted on the mixing tank 3 and the rotary joint 13. The upper end of the conveying pipe 14 is connected to the rotary joint 13, which is fixedly installed on the upper end of the mixing tank 3. The drain pipe 15 is fixedly installed on the conveying pipe 14 and is connected to the conveying pipe 14. The lower part of the drain pipe 15 is provided with multiple discharge ports. The output end of the conveying mechanism... Connected to the rotary joint 13, the conveying mechanism has the function of conveying liquid materials. When liquid materials are added to the chamber of the mixing box 3, the conveying mechanism is opened, so that the liquid materials are discharged sequentially through the rotary joint 13, the conveying pipe 14 and the drain pipe 15 onto the solid materials in the chamber of the mixing box 3. At the same time, the rotating shaft 5 drives the conveying pipe 14 to rotate, and the conveying pipe 14 drives the drain pipe 15 to rotate. During the rotation of the drain pipe 15, the liquid materials are evenly sprayed onto the solid materials in the chamber of the mixing box 3, which facilitates the mixing between the liquid materials and the solid materials.
[0023] like Figure 3The conveying mechanism includes a conveying pump 16, an inlet pipe 17, multiple sets of branch pipes 18, multiple sets of storage cylinders 19, and a discharge pipe 20. The multiple sets of storage cylinders 19 are all mounted on the base plate 1. The multiple sets of branch pipes 18 are connected to the multiple sets of storage cylinders 19 respectively, and each set of branch pipes 18 is equipped with a valve. The output end of each set of branch pipes 18 is connected to the inlet pipe 17. The input end of the conveying pump 16 is connected to the inlet pipe 17, and the output end of the conveying pump 16 is connected to the rotary joint 13 through the discharge pipe 20. Each storage cylinder 19 contains... The mixing tank 3 contains different types of liquid raw materials. When a corresponding liquid raw material needs to be added to the mixing tank 3, the valve on the corresponding branch pipe 18 is opened, and then the delivery pump 16 is turned on. This allows the liquid raw material in the corresponding storage cylinder 19 to sequentially enter the discharge pipe 20 through the branch pipe 18, the inlet pipe 17, and the delivery pump 16. The liquid raw material is then discharged onto the solid raw material in the mixing tank 3 chamber via the rotary joint 13, the delivery pipe 14, and the discharge pipe 15. This facilitates the addition of liquid raw materials to the mixing tank 3 chamber. A thermometer is installed on the mixing tank 3. Example
[0024] Based on Example 1, the material of the storage cylinder 19 is transparent, and scale lines are provided on the storage cylinder 19; the above-mentioned settings facilitate the observation of the liquid level of the liquid raw material in the storage cylinder 19 and improve convenience.
[0025] The feeding funnel 4, stirring plate 6, crushing blade 7, drive motor 10, rotary joint 13, conveying pump 16 and storage cylinder 19 of the medium-element water-soluble fertilizer synthesis device of this utility model are all purchased from the market. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative work from technical personnel in this field.
[0026] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. A medium-element water-soluble fertilizer synthesis device, comprising a base plate (1), a support (2), and a mixing chamber (3), wherein the mixing chamber (3) is fixedly installed on the upper end of the base plate (1) via the support (2), the mixing chamber (3) is provided with a chamber, and a feeding funnel (4) communicating with the chamber is provided on the upper part of the mixing chamber (3); characterized in that, It also includes a mixing and crushing mechanism and a liquid raw material feeding mechanism. The mixing and crushing mechanism is installed on the bottom plate (1) and the mixing box (3). The mixing and crushing mechanism has the functions of mixing and crushing. The liquid raw material feeding mechanism is installed on the mixing box (3) and the bottom plate (1). The liquid raw material feeding mechanism is used to add liquid raw materials to the mixing box (3).
2. The apparatus for synthesizing a water-soluble fertilizer containing medium-quantity elements as described in claim 1, characterized in that, The mixing and pulverizing mechanism includes a rotating shaft (5), multiple sets of stirring blades (6), multiple sets of pulverizing blades (7) and a driving mechanism. The rotating shaft (5) is rotatably mounted on the mixing box (3) and the bottom plate (1). The driving mechanism is mounted on the bottom plate (1) and is used to drive the rotating shaft (5) to rotate. The multiple sets of stirring blades (6) and multiple sets of pulverizing blades (7) are respectively mounted at different heights on the rotating shaft (5). The multiple sets of stirring blades (6) and multiple sets of pulverizing blades (7) are all located in the chamber of the mixing box (3).
3. The apparatus for synthesizing a water-soluble fertilizer containing medium-quantity elements as described in claim 2, characterized in that, The drive mechanism includes bevel gear A (8), bevel gear B (9), drive motor (10), fixed plate (11) and servo motor (12). Bevel gear A (8) is fixedly mounted on the rotating shaft (5). Bevel gear A (8) meshes with bevel gear B (9). Bevel gear B (9) is fixedly mounted on drive motor (10). Drive motor (10) is rotatably mounted on fixed plate (11). The input end of drive motor (10) is connected to servo motor (12). Fixed plate (11) and servo motor (12) are both fixedly mounted on base plate (1).
4. The apparatus for synthesizing a water-soluble fertilizer containing medium-quantity elements as described in claim 2, characterized in that, The liquid raw material feeding mechanism includes a conveying mechanism, a rotary joint (13), a conveying pipe (14), and a drain pipe (15). The conveying pipe (14) is fixedly installed on the upper end of the rotating shaft (5). The conveying pipe (14) is coaxial with the rotating shaft (5). The rotation of the conveying pipe (14) is mounted on the mixing box (3) and the rotary joint (13). The upper end of the conveying pipe (14) is connected to the rotary joint (13). The rotary joint (13) is fixedly installed on the upper end of the mixing box (3). The drain pipe (15) is fixedly installed on the conveying pipe (14). The drain pipe (15) is connected to the conveying pipe (14). The lower part of the drain pipe (15) is provided with multiple discharge ports. The output end of the conveying mechanism is connected to the rotary joint (13). The conveying mechanism has the function of conveying liquid materials.
5. The apparatus for synthesizing a water-soluble fertilizer containing medium-quantity elements as described in claim 4, characterized in that, The conveying mechanism includes a conveying pump (16), an inlet pipe (17), multiple sets of branch pipes (18), multiple sets of storage cylinders (19), and a discharge pipe (20). The multiple sets of storage cylinders (19) are all installed on the base plate (1). The multiple sets of branch pipes (18) are connected to the multiple sets of storage cylinders (19) respectively. Each set of branch pipes (18) is equipped with a valve. The output end of each set of branch pipes (18) is connected to the inlet pipe (17). The input end of the conveying pump (16) is connected to the inlet pipe (17). The output end of the conveying pump (16) is connected to the rotary joint (13) through the discharge pipe (20).
6. The apparatus for synthesizing a water-soluble fertilizer containing medium-quantity elements as described in claim 5, characterized in that, The storage cylinder (19) is made of transparent material and has scale lines on it.
7. The apparatus for synthesizing a water-soluble fertilizer containing medium-quantity elements as described in claim 1, characterized in that, A thermometer is installed on the mixing box (3).