Mixing tank for water-based paint production with anti-settling function

Abstract

The utility model relates to the field of water -based paint special equipment, and specifically is a kind of mixed tank with anti -precipitation function for water -based paint production, including mixing cylinder, and the detachable connection of mixing cylinder top end has drive assembly, and the detachable connection of mixing cylinder bottom end has driven part, and driven part is inserted into the inner chamber of mixing cylinder, and drive assembly is inserted into driven part, and driven part includes receiving plate and receiving rod, receiving plate is fixedly connected to the bottom end of mixing cylinder, and the sidewall of receiving plate is detachably connected with stirring assembly, and stirring assembly is inserted into the inner chamber of mixing cylinder, by setting heat preservation cavity and by solution keeping the constant of mixing cylinder internal temperature, effectively maintain the temperature stability of water -based paint in mixing cylinder, avoid the generation of precipitation caused by resin hydrolysis, thickener failure or emulsion breaking etc.

Description

Technical Field

[0001] This utility model relates to the field of special equipment for water-based coatings, specifically a mixing tank for the production of water-based coatings with anti-sedimentation function. Background Technology

[0002] Water-based coatings are coatings that use water as a solvent or dispersion medium. They mainly include water-soluble coatings, water-dilutable coatings, and water-dispersible coatings. Water-based coatings are often stored in storage tanks for storage and retrieval. However, water-based coatings tend to settle due to their own gravity, which affects the uniformity and quality of the coating when it is used. Moreover, the coatings are affected by the weather. When the weather is cold, the viscosity of water-based coatings increases or they freeze, which affects the normal use of the coatings.

[0003] Patent CN209939498U discloses a storage tank for preventing sedimentation of water-based coatings. The tank includes a body with a discharge port at its lower end. A first valve is installed at the discharge port. A vertically oriented rotating shaft is located inside the tank. The upper end of the shaft extends through the top of the tank and is connected to a motor. The lower end of the shaft is located in the discharge port. Several outwardly inclined stirring layers are evenly distributed along the height of the shaft, with adjacent stirring layers tilting in opposite directions. This invention uses these stirring layers to stir coatings at different heights, and the opposite tilt directions of adjacent stirring layers improve the stirring speed and achieve uniform mixing. The stirring layer and spiral blades prevent sedimentation of the coating. The coating is stirred by the long strip and elliptical stirring plates, which improves the uniformity of the coating and the quality of use. In cold weather, the first water pipe heats the coating in the tank to ensure normal stirring and mixing, thus ensuring normal use of the coating. Although heating can prevent sedimentation, excessively high ambient temperatures may cause the temperature of the water-based coating to rise. This temperature rise may accelerate the hydrolysis of the resin in the water-based coating or cause the decomposition agent to become ineffective, thus still potentially leading to sedimentation. Utility Model Content

[0004] To overcome the shortcomings of existing technologies and prevent precipitation caused by excessively high temperatures, this invention proposes a mixing tank for the production of water-based coatings with anti-precipitation function.

[0005] The technical solution adopted by this utility model to solve its technical problem is: a mixing tank for producing water-based coatings with anti-settling function, including a mixing cylinder, a driving component detachably connected to the top of the mixing cylinder, a driven component detachably connected to the bottom of the mixing cylinder, the driven component being inserted into the inner cavity of the mixing cylinder, and the driving component being inserted into the driven component.

[0006] The driven component includes a receiving plate and a receiving rod. The receiving plate is fixedly connected to the bottom end of the mixing cylinder. A stirring assembly is detachably connected to the side wall of the receiving plate. The stirring assembly is inserted into the inner cavity of the mixing cylinder.

[0007] A receiving rod is fixedly connected to the outer wall of the drive assembly. A guide plate is fixedly connected to the end of the receiving rod away from the drive assembly. An installation groove is opened in the guide plate. A grinding roller is rotatably connected in the installation groove. The side wall of the grinding roller is in contact with the side wall of the mixing cylinder cavity. A drive wheel is fixedly connected to the bottom end of the grinding roller. The bottom wall of the drive wheel is in contact with the bottom wall of the installation groove cavity.

[0008] Preferably, the stirring assembly includes a drive motor, which is detachably connected to the side wall of the receiving plate. An eccentric shaft is fixedly connected to the output end of the drive motor. A sleeve is rotatably connected to the end of the eccentric shaft away from the drive motor. A lifting rod is fixedly connected to the inner side wall of the sleeve. A mounting plate is fixedly connected to the top of the lifting rod. A rotating shaft is rotatably connected to the upper surface of the mounting plate. The rotating shaft passes through the inner cavity of the mixing cylinder and has a limit groove. Multiple arc-shaped plates are fixedly connected to the outer side wall of the rotating shaft.

[0009] Preferably, the driving assembly includes a second driving motor, which is detachably connected to the top wall of the mixing drum. The output end of the second driving motor is fixedly connected to a plug rod, which is inserted into the limiting groove.

[0010] Preferably, the mixing cylinder includes an upper cylinder and a lower cylinder, the upper cylinder is detachably connected to the top of the lower cylinder, an inlet cylinder is inserted through the top wall of the upper cylinder, and a sealing valve is detachably connected to the top of the inlet cylinder.

[0011] Preferably, the lower cylinder sidewall is fixedly connected to an outer shell, and an insulation cavity is formed between the outer shell and the lower cylinder. A water inlet is inserted near the bottom of the outer shell sidewall, and a water outlet is inserted near the top of the outer shell sidewall. Both the water inlet and the water outlet are inserted into the insulation cavity.

[0012] Preferably, a plurality of stirring plates are fixedly connected to the side wall of the rotating shaft near the bottom end, and the plurality of stirring plates are arranged in a circular array around the central axis of the rotating shaft.

[0013] Preferably, a mounting bracket is fixedly connected to the outer wall of the lower cylinder, and multiple support legs are fixedly connected to the bottom end of the mounting bracket, with the receiving plate fixedly connected to the side wall of the support legs.

[0014] The advantages of this utility model are:

[0015] 1. By setting up an insulation chamber and maintaining a constant internal temperature of the mixing drum through the solution, the temperature stability of the water-based coating inside the mixing drum is effectively maintained, avoiding the formation of precipitation caused by problems such as resin hydrolysis, thickener failure or emulsion demulsification due to external temperature fluctuations. This reduces the possibility of precipitation formation from the source, and at the same time, it does not require additional heating, reducing energy consumption and the risk of material deterioration.

[0016] 2. The drive motor drives the stirring plate to move up and down through the eccentric shaft, so that the coating is fully mixed in the vertical direction, preventing stratification and sedimentation. After the sediment is lifted by the stirring plate, it is guided to the side wall by the arc plate, and then ground and broken by the grinding roller, directly eliminating the sediment. Through the dual mechanism of prevention and treatment, the uniformity and storage stability of the coating are significantly improved, and the possibility of sedimentation in water-based coatings is reduced. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic cross-sectional view of the overall structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the lower cylinder of this utility model;

[0021] Figure 4 This is a partial structural schematic diagram of the driven component of this utility model.

[0022] In the diagram: 1. Mixing cylinder; 11. Upper cylinder; 12. Lower cylinder; 13. Feed cylinder; 14. Sealing valve; 15. Outer shell; 16. Insulation chamber; 17. Water inlet; 18. Water outlet; 2. Drive assembly; 21. Drive motor II; 22. Connecting rod; 3. Driven component; 31. Receiving plate; 32. Receiving rod; 33. Stirring assembly; 331. Drive motor I; 332. Eccentric shaft; 333. Sleeve; 334. Lifting rod; 335. Mounting plate; 336. Rotating shaft; 337. Limiting groove; 338. Arc plate; 339. Stirring plate; 34. Guide plate; 35. Mounting groove; 36. Grinding roller; 37. Drive wheel; 4. Mounting frame; 5. Support leg. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0024] The following is in conjunction with the appendix Figures 1-4 This application will be described in further detail.

[0025] This application discloses a mixing tank for producing water-based coatings with anti-sedimentation function. (See also...) Figure 1 , Figure 2 and Figure 3 A mixing tank for producing water-based coatings with anti-settling function includes a mixing cylinder 1. The mixing cylinder 1 includes an upper cylinder 11 and a lower cylinder 12. The upper cylinder 11 is detachably connected to the top of the lower cylinder 12. A feed cylinder 13 is inserted through the top wall of the upper cylinder 11. A sealing valve 14 is detachably connected to the top of the feed cylinder 13. A drive assembly 2 is detachably connected to the top of the upper cylinder 11. A driven component 3 is detachably connected to the bottom of the lower cylinder 12. The driven component 3 is inserted into the inner cavity of the mixing cylinder 1, and the drive assembly 2 is inserted into the driven component 3.

[0026] It should be noted that an outer shell 15 is fixedly connected to the side wall of the lower cylinder 12. An insulation cavity 16 is formed between the outer shell 15 and the lower cylinder 12. A water inlet 17 is inserted near the bottom of the side wall of the outer shell 15, and a water outlet 18 is inserted near the top of the side wall of the outer shell 15. Both the water inlet 17 and the water outlet 18 extend into the insulation cavity 16. Temperature fluctuations may cause precipitation in the water-based coating. For example, when the water-based coating in the mixing drum 1 is at a high temperature, the resin hydrolysis in the water-based coating may accelerate or the decomposing agent may become ineffective, potentially leading to precipitation. When the coating is at a low temperature, it may cause the emulsion to break down or the thickener to deteriorate, resulting in precipitation. Therefore, under the action of the insulation cavity 16, a solution with a constant temperature is injected into the insulation cavity 16 through the water inlet 17 and discharged through the water outlet 18 to maintain the fluidity of the solution in the insulation cavity 16, so that the insulation cavity 16 can achieve the effect of heat preservation of the inner cavity of the lower cylinder 12. The outer wall of the lower cylinder 12 is fixedly connected to the mounting bracket 4, and multiple support legs 5 are fixedly connected to the bottom end of the mounting bracket 4. The receiving plate 31 is fixedly connected to the side wall of the support leg 5.

[0027] Reference Figure 2 , Figure 3 and Figure 4The driven component 3 includes a receiving plate 31 and a receiving rod 32. The receiving plate 31 is fixedly connected to the bottom end of the mixing cylinder 1. A stirring assembly 33 is detachably connected to the side wall of the receiving plate 31. The stirring assembly 33 includes a drive motor 331. The drive motor 331 is detachably connected to the side wall of the receiving plate 31. An eccentric shaft 332 is fixedly connected to the output end of the drive motor 331. A sleeve 333 is rotatably connected to the end of the eccentric shaft 332 away from the drive motor 331. A lifting rod 334 is fixedly connected to the inner side wall of the sleeve 333. A mounting plate 335 is fixedly connected to the top end of the lifting rod 334. A rotating shaft 336 is rotatably connected to the upper surface of the mounting plate 335. The rotating shaft 336 is inserted into the inner cavity of the mixing cylinder 1, and a limit groove 337 is opened in the rotating shaft 336. Multiple arc-shaped plates 338 are fixedly connected to the outer side wall of the rotating shaft 336.

[0028] Reference Figure 2 and Figure 4 A receiving rod 32 is fixedly connected to the outer wall of the drive assembly 2. A guide plate 34 is fixedly connected to the end of the receiving rod 32 away from the drive assembly 2. An installation groove 35 is opened in the guide plate 34. A grinding roller 36 is rotatably connected in the installation groove 35. The side wall of the grinding roller 36 is in contact with the side wall of the inner cavity of the mixing cylinder 1. A drive wheel 37 is fixedly connected to the bottom end of the grinding roller 36. The bottom wall of the drive wheel 37 is in contact with the bottom wall of the inner cavity of the installation groove 35.

[0029] It should be noted that the eccentric shaft 332 is driven to rotate by the drive motor 331. The eccentric shaft 332 drives the lifting rod 334 to rise and fall through the adjustment. The lifting rod 334 drives the rotating shaft 336 to rise and fall through the mounting plate 335. Multiple stirring plates 339 are fixedly connected to the side wall of the rotating shaft 336 near the bottom. The multiple stirring plates 339 are arranged in a circular array around the central axis of the rotating shaft 336. When the rotating shaft 336 rises and falls, the multiple stirring plates 339 stir the water-based coating in the inner cavity of the mixing cylinder 1, causing the water-based coating to tumble in the inner cavity of the mixing cylinder 1, thereby avoiding the precipitation of the water-based coating. Even if some precipitation still occurs in the water-based coating during this process, the precipitation will be lifted upward under the action of the stirring plates 339, and then guided by the arc plate 338, so that the precipitation flows towards the side wall of the inner cavity of the mixing cylinder 1. When the precipitation approaches the side wall of the inner cavity of the mixing cylinder 1, the guide plate 34 will guide the precipitation and make the precipitation flow towards the grinding roller 36.

[0030] Reference Figure 1 and Figure 2 The drive assembly 2 includes a second drive motor 21, which is detachably connected to the top wall of the mixing drum 1. The output end of the second drive motor 21 is fixedly connected to a plug rod 22, which is inserted into the limiting groove 337. The receiving rod 32 is fixedly connected to the side wall of the plug rod 22.

[0031] It should be noted that the drive motor 21 drives the plug rod 22 to rotate, and the plug rod 22 drives the receiving rod 32 to rotate. When the receiving rod 32 rotates, the drive wheel 37 and the water-based coating move relative to each other. Under the action of the water-based coating, the drive wheel 37 rotates, which in turn causes the grinding roller 36 to rotate. The rotation of the grinding roller 36 grinds the sediment accumulated near the grinding roller 36, thereby eliminating the sediment.

[0032] Working Principle: During the production of water-based coatings, the drive motor 331 is first started. The drive motor 331 drives the eccentric shaft 332 to rotate. The eccentric shaft 332, through adjustment, drives the lifting rod 334 to rise and fall. The lifting rod 334, through the mounting plate 335, drives the rotating shaft 336 to rise and fall. When the rotating shaft 336 rises and falls, multiple stirring plates 339 stir the water-based coating inside the mixing drum 1, causing the raw materials of the water-based coating to tumble within the mixing drum 1, thereby preventing sedimentation. Even if some sedimentation still occurs during this process, the sediment will rise under the action of the stirring plates 339 and then... The arc-shaped plate 338 guides the sediment to flow towards the inner wall of the mixing cylinder 1. When the sediment approaches the inner wall of the mixing cylinder 1, the guide plate 34 guides the sediment and causes it to flow towards the grinding roller 36. The drive motor 21 drives the insertion rod 22 to rotate, which in turn drives the receiving rod 32 to rotate. When the receiving rod 32 rotates, the drive wheel 37 moves relative to the water-based coating. Under the action of the water-based coating, the drive wheel 37 rotates, which in turn causes the grinding roller 36 to rotate. The rotation of the grinding roller 36 then grinds the sediment accumulated near the grinding roller 36, thereby eliminating the sediment.

[0033] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A mixing tank for producing water-based coatings with anti-sedimentation function, characterized in that: The mixture includes a mixing cylinder (1), a drive assembly (2) is detachably connected to the top of the mixing cylinder (1), and a driven component (3) is detachably connected to the bottom of the mixing cylinder (1). The driven component (3) is inserted into the inner cavity of the mixing cylinder (1), and the drive assembly (2) is inserted into the driven component (3). The driven component (3) includes a receiving plate (31) and a receiving rod (32). The receiving plate (31) is fixedly connected to the bottom end of the mixing cylinder (1). A stirring assembly (33) is detachably connected to the side wall of the receiving plate (31). The stirring assembly (33) is inserted into the inner cavity of the mixing cylinder (1). A receiving rod (32) is fixedly connected to the outer wall of the drive assembly (2). A guide plate (34) is fixedly connected to the end of the receiving rod (32) away from the drive assembly (2). An installation groove (35) is provided in the guide plate (34). A grinding roller (36) is rotatably connected in the installation groove (35). The side wall of the grinding roller (36) is in contact with the side wall of the inner cavity of the mixing cylinder (1). A drive wheel (37) is fixedly connected to the bottom end of the grinding roller (36). The bottom wall of the drive wheel (37) is in contact with the bottom wall of the inner cavity of the installation groove (35).

2. A mixing tank for producing water-based coatings with anti-sedimentation function according to claim 1, characterized in that: The stirring assembly (33) includes a drive motor (331), which is detachably connected to the side wall of the receiving plate (31). An eccentric shaft (332) is fixedly connected to the output end of the drive motor (331). A sleeve (333) is rotatably connected to the end of the eccentric shaft (332) away from the drive motor (331). A lifting rod (334) is fixedly connected to the inner side wall of the sleeve (333). An mounting plate (335) is fixedly connected to the top end of the lifting rod (334). A rotating shaft (336) is rotatably connected to the upper surface of the mounting plate (335). The rotating shaft (336) is inserted into the inner cavity of the mixing cylinder (1), and a limiting groove (337) is opened in the rotating shaft (336). A plurality of arc-shaped plates (338) are fixedly connected to the outer side wall of the rotating shaft (336).

3. A mixing tank for producing water-based coatings with anti-sedimentation function according to claim 2, characterized in that: The drive assembly (2) includes a second drive motor (21), which is detachably connected to the top wall of the mixing cylinder (1). The output end of the second drive motor (21) is fixedly connected to a plug rod (22), which is inserted into the limiting groove (337).

4. A mixing tank for producing water-based coatings with anti-sedimentation function according to claim 3, characterized in that: The mixing cylinder (1) includes an upper cylinder (11) and a lower cylinder (12). The upper cylinder (11) is detachably connected to the top of the lower cylinder (12). A feed cylinder (13) is inserted through the top wall of the upper cylinder (11). A sealing valve (14) is detachably connected to the top of the feed cylinder (13).

5. A mixing tank for producing water-based coatings with anti-sedimentation function according to claim 4, characterized in that: The lower cylinder (12) is fixedly connected to the side wall of the outer shell (15). A heat insulation cavity (16) is provided between the outer shell (15) and the lower cylinder (12). A water inlet (17) is inserted near the bottom of the side wall of the outer shell (15), and a water outlet (18) is inserted near the top of the side wall of the outer shell (15). Both the water inlet (17) and the water outlet (18) are inserted into the heat insulation cavity (16).

6. A mixing tank for producing water-based coatings with anti-sedimentation function according to claim 5, characterized in that: A plurality of stirring plates (339) are fixedly connected to the side wall of the rotating shaft (336) near the bottom end, and the plurality of stirring plates (339) are arranged in a circular array around the central axis of the rotating shaft (336).

7. A mixing tank for producing water-based coatings with anti-sedimentation function according to claim 6, characterized in that: The lower cylinder (12) is fixedly connected to the outer wall of the mounting frame (4), and the bottom end of the mounting frame (4) is fixedly connected to multiple support legs (5). The receiving plate (31) is fixedly connected to the side wall of the support legs (5).

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