Industrialized salt pond injector structure
By designing an industrial-grade brine injector structure, the problem of uneven distribution of brine was solved, achieving a uniform increase in brine concentration and ensuring the stability of subsequent production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HUBEI SHANSHUI CHEM
- Filing Date
- 2025-08-11
- Publication Date
- 2026-07-14
AI Technical Summary
In existing technologies, the distribution of saline solution is uneven, and the local saline concentration increases slowly, which affects subsequent production.
Design an industrial salt pond sprayer structure with multiple spray nozzles along the length of the main pipe, the nozzle size gradually increasing, and equipped with three branch pipes and reinforcing ribs. The spray nozzles are set upwards and water caps are installed to prevent blockage. The end of the main pipe has a detachable flange for easy maintenance.
This ensures even distribution of the brine, rapid increase in brine concentration, and stable operation of subsequent production.
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Figure CN224485835U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of refined brine production technology, specifically to an industrial brine sprayer structure. Background Technology
[0002] The brine production and refining section mixes solid raw salt with the recovered brine from the evaporation section and the brine recovered from washing salt mud in a certain proportion, heats and dissolves it into a saturated aqueous solution containing sodium chloride. At the same time, appropriate amounts of refining agents (sodium hydroxide, sodium carbonate, and barium chloride, etc.) are continuously added according to the impurity content in the raw salt, so that impurity ions such as calcium, magnesium, and sulfate in the brine form insoluble precipitates. Then, a flocculant (causticized bran or sodium polyacrylate, etc.) is added. After clarification, sand filtration, neutralization and other steps, qualified refined brine is obtained and continuously supplied to the electrolysis section as needed.
[0003] In most related technologies, salt is applied using a forklift in a pit. This method has low equipment failure rate and labor costs, and the salt concentration is very stable, ensuring the normal production of subsequent ion-exchange membrane electrolyzers. However, in actual operation, the injectors buried in the pit may spray a large amount of water at the front end of the pipe, but a small amount or even no water at the end, resulting in uneven distribution of the brine and slow local increase in brine concentration, which affects subsequent production. Utility Model Content
[0004] Based on the above description, this utility model provides an industrial salt pond ejector structure to solve the problems of uneven distribution of brine and slow increase in local brine concentration in related technologies, which affect subsequent production.
[0005] The technical solution of this utility model to solve the above-mentioned technical problems is as follows: An industrial salt pond sprayer structure is used to be installed in a salt pond, which includes: a main pipe for connecting to the brine, and a plurality of spray nozzles are arranged sequentially along the length of the main pipe, the size of the plurality of spray nozzles increasing sequentially from the end near the water inlet of the main pipe to the other end.
[0006] Based on the above technical solution, the present invention can be further improved as follows.
[0007] Furthermore, the main pipe includes at least three branch pipes, each of which is provided with a water spray nozzle.
[0008] Furthermore, each of the three branch pipes is connected to a reinforcing rib.
[0009] Furthermore, the reinforcing ribs are arranged in a direction perpendicular to the axis of the branch pipe.
[0010] Furthermore, the opening of the water spray nozzle is set upwards.
[0011] Furthermore, a water cap is installed on the opening of the spray nozzle.
[0012] Furthermore, the size of the water cap matches the size of the spray nozzle, increasing sequentially from the end closest to the main water inlet to the end.
[0013] Furthermore, a supporting rib is provided between the water cap and the outer wall of the spray nozzle.
[0014] Furthermore, the diameter of the water nozzle is 15~28mm.
[0015] Furthermore, the end of the main pipe is detachably fitted with a flange.
[0016] Compared with the prior art, the technical solution of this application has the following beneficial technical effects:
[0017] By arranging multiple water holes in a gradual, progressive manner along the length of the water pipe, it is ensured that both the front and rear ends can spray brine, resulting in uniform distribution of the brine, rapid increase in brine concentration, and guaranteeing the smooth operation of subsequent production. Attached Figure Description
[0018] Figure 1 A schematic diagram of the structure of the main tube provided in an embodiment of this utility model;
[0019] Figure 2 A schematic diagram of the structure of the water cap provided in this embodiment of the utility model;
[0020] Figure 3 This is a schematic diagram of the overall structure of the industrial salt pond ejector provided in this embodiment of the utility model.
[0021] The attached diagram lists the components represented by each number as follows:
[0022] 1. Salt bath; 2. Main pipe; 21. Spray nozzle; 22. Branch pipe; 23. Reinforcing rib; 3. Diluted brine; 4. Water cap; 5. Supporting rib; 6. Flange. Detailed Implementation
[0023] To facilitate understanding of this application, a more complete description will be provided below with reference to the accompanying drawings, which illustrate embodiments of the present application. However, the present application can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that the disclosure of this application will be thorough and complete.
[0024] This utility model provides an industrial salt pond ejector structure that can solve the problems of uneven distribution of brine and slow increase in local brine concentration in related technologies, which affect subsequent production.
[0025] See Figure 1As shown in the illustration, an industrial salt pond sprayer structure is provided in an embodiment of this utility model. It is installed within a salt pond 1 and includes a main pipe 2 for connecting to a brine 3. Multiple spray nozzles 21 are sequentially arranged along the length of the main pipe 2, with the size of the nozzles increasing progressively from the end near the water inlet of the main pipe 2 to the end. By arranging the multiple nozzles in a gradual, progressive manner along the length of the pipe, brine can be sprayed from both the front and rear ends, ensuring uniform distribution of the brine, rapid increase in brine concentration, and guaranteeing the smooth operation of subsequent production.
[0026] See Figure 1 As shown, in some embodiments, the main pipe 2 includes at least three branch pipes 22, each of which is provided with a spray nozzle 21. By changing the original two branch pipes to three branch pipes, the salt water is distributed more evenly and quickly.
[0027] See Figure 1 As shown, in some embodiments, the three branch pipes 22 are connected by reinforcing ribs 23 in pairs. By adding reinforcing ribs between the three pipes to form a whole, the warping deformation of the pipes can be reduced.
[0028] See Figure 1 As shown, in some embodiments, the reinforcing rib 23 is arranged in a direction perpendicular to the axis of the branch pipe 22 to ensure good tensile strength and reduce pipe warping deformation.
[0029] In existing technologies, because the opening is at the bottom, the backflow of saline solution can easily bend and deform the pipeline. Therefore, see [reference needed]. Figure 2 As shown, in some embodiments, the nozzle 21 is positioned with its opening facing upwards, which can reduce pipeline bending and deformation.
[0030] See Figure 2 As shown, in some embodiments, a water cap 4 is installed on the opening of the spray nozzle 21. The water cap is arched and can prevent the original salt from clogging the spray hole.
[0031] See Figure 2 As shown, in some embodiments, the size of the water cap 4 matches the size of the spray nozzle 21, increasing sequentially from the end near the water inlet of the main pipe 2 to the end, in order to accommodate the size of the spray nozzle 21 and prevent the original salt from clogging the spray nozzle 21.
[0032] See Figure 1 As shown, in some embodiments, a support rib 5 is provided between the water cap 4 and the outer wall of the spray nozzle 21 to reduce the upward deformation of the water cap.
[0033] See Figure 1 As shown, in some embodiments, the diameter of the spray nozzle 21 is 15~28mm, ensuring that both the front and the end can spray light salt water.
[0034] See Figure 1 As shown, in some embodiments, the end of the main pipe 2 is detachably fitted with a flange 6 for easy maintenance and cleaning.
[0035] During operation, all the 60℃ brine collected from the outside enters the brine pit. The raw salt is shoveled into the pit by a loader to dissolve (the concentration is controlled at about 310g / l) for use in the subsequent electrolytic cell. This device has the advantages of short process flow, simple structure, stable brine concentration and high salt dissolution efficiency.
[0036] The components include: 1. Indoor excavation of the brine pit with seepage prevention treatment (the specific volume will be calculated and verified based on subsequent production capacity; indoor design facilitates management, ensures strength, and reduces the impact of external pollutants on brine quality); 2. Pipelines, ejectors, water caps, and flange bolts within the pit are all made of titanium, offering excellent corrosion resistance and mechanical strength; 3. The number and distribution of water outlets will be verified based on subsequent caustic soda production capacity.
[0037] Instructions and steps for making refined brine from raw salt:
[0038] a. Driving: Continuously inject 60℃ light brine into the brine pit, while simultaneously adding raw salt with a loader. Use a special test pool to measure the height of the salt layer in the pool, controlling it to be between 2.5 and 3 meters.
[0039] b. Control the salt loading rate of the loader according to the analysis results to ensure that the brine concentration is stable at around 310g / l.
[0040] c. Explore the rules of salting to ensure the stability of salting temperature, flow rate, and concentration.
[0041] d. During operation, the inspection personnel shall record the operation status of the inspection equipment every hour and measure the height of the salt layer at the bottom of the pool every 4 hours.
[0042] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application.
[0043] It is understood that spatial relation terms such as "below," "under," "below," "below," "above," "above," etc., can be used here to describe the relationship between one element or feature shown in the figure and other elements or features. It should be understood that, in addition to the orientation shown in the figure, spatial relation terms also include different orientations of the device in use and operation. For example, if the device in the figure is flipped, the element or feature described as "below" or "below" of the other element or feature will be oriented "above" the other element or feature. Therefore, the exemplary terms "below" and "below" can include both upper and lower orientations. Furthermore, the device may also include other orientations (e.g., rotated 90 degrees or other orientations), and the spatial descriptive terms used herein will be interpreted accordingly.
[0044] It should be noted that when one element is considered to be "connected" to another element, it can be directly connected to the other element or connected to the other element through an intermediary element. In the following embodiments, "connection" should be understood as "electrical connection," "communication connection," etc., if the connected circuits, modules, units, etc., have the transmission of electrical signals or data between them.
[0045] When used herein, the singular forms of “a,” “an,” and “the” may also include the plural forms unless the context clearly indicates otherwise. It should also be understood that the terms “comprising,” “including,” or “having,” etc., specify the presence of the stated feature, whole, step, operation, component, part, or combination thereof, but do not preclude the possibility of the presence or addition of one or more other features, wholes, steps, operations, components, parts, or combinations thereof.
[0046] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. An industrial salt pond injector structure for installation within a salt pond (1), characterized in that, It includes: A main pipe (2) is used to connect to a light salt water source (3). Multiple water nozzles (21) are arranged sequentially along the length direction of the main pipe (2). The size of the multiple water nozzles (21) increases sequentially from the end near the water inlet of the main pipe (2) to the end.
2. The industrial salt pond ejector structure according to claim 1, characterized in that: The main pipe (2) includes at least three branch pipes (22), each of which is provided with a water nozzle (21).
3. The industrial salt pond ejector structure according to claim 2, characterized in that: The three branch pipes (22) are connected in pairs by reinforcing ribs (23).
4. The industrial salt pond ejector structure according to claim 3, characterized in that: The reinforcing rib (23) is arranged in a direction perpendicular to the axis of the branch pipe (22).
5. The industrial salt pond ejector structure according to claim 1, characterized in that: The opening of the water nozzle (21) is set upward.
6. The industrial salt pond ejector structure according to claim 5, characterized in that: A water cap (4) is installed on the opening of the water nozzle (21).
7. The industrial salt pond ejector structure according to claim 6, characterized in that: The size of the water cap (4) matches the size of the spray nozzle (21), and increases sequentially from the end near the water inlet of the main pipe (2) to the end.
8. The industrial salt pond ejector structure according to claim 6, characterized in that: A supporting rib (5) is provided between the water cap (4) and the outer wall of the spray nozzle (21).
9. The industrial salt pond ejector structure according to claim 1, characterized in that: The diameter of the water nozzle (21) is 15~28mm.
10. The industrial salt pond ejector structure according to claim 1, characterized in that: The end of the main pipe (2) is detachably fitted with a flange (6).