High-efficiency double-helix kneading pot for carbon production

By using a servo motor-driven rotating receiving plate and auger blade structure, combined with a suction system consisting of a blower and a perforated mesh, the problems of impact and dust overflow during the unloading process of the double-spiral mixing pot are solved, achieving safe and stable unloading of carbon materials.

CN224485850UActive Publication Date: 2026-07-14LUOYANG XINWANG CARBON MATERIAL

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
LUOYANG XINWANG CARBON MATERIAL
Filing Date
2025-06-30
Publication Date
2026-07-14

AI Technical Summary

Technical Problem

Existing double-helix mixing pots are prone to generating impact forces during the unloading process of carbon materials, which affects the safety and stability of the equipment and makes unloading control inconvenient.

Method used

The rotating receiving plate and auger blade structure driven by a servo motor, combined with a suction system of a blower and a perforated mesh, control the unloading speed and reduce dust spillage.

Benefits of technology

This effectively avoids the impact of unloading force on the equipment, ensuring the safety and stability of the unloading process, while reducing the harm of dust to the health of workers.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224485850U_ABST
    Figure CN224485850U_ABST
Patent Text Reader

Abstract

The utility model discloses a high -efficient double helix kneading pot for carbon production, including the body, the body is equipped with the support leg respectively in front, back outer wall, and the body is equipped with the feed pipe in upper, the body lower side is equipped with the inclined plate respectively in three side inner walls, and the lower end surface of one side inclined board is equipped with first servo motor in the inner wall of body. The material receiving plate of high -efficient double helix kneading pot for carbon production constitutes the rotary structure in the body through first pivot under the action of first servo motor, thereby through rotatable material receiving plate effective control kneading after the discharge speed of carbon material, and further avoid the impact force of the impact caused by sudden release material to cause the influence of relevant equipment, the auger blade of the device constitutes the rotary structure in the feed pipe through second pivot under the action of second servo motor, thereby through the auger blade of rotation can drive the uniform speed discharge of kneading after carbon material, to guarantee its safety in the process of unloading.
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Description

Technical Field

[0001] This utility model relates to the field of carbon production technology, specifically to a high-efficiency double-helix mixing pot for carbon production. Background Technology

[0002] Carbon and graphite materials are non-metallic solid materials primarily composed of carbon. Carbon materials are mainly composed of non-graphitic carbon, while graphite materials are mainly composed of graphitic carbon. This includes not only graphite but also diamond, fullerenes, carbene, and all other carbon-containing materials. In the production of carbon materials, a double-spiral mixing pot is used to ensure efficient and uniform mixing of multiple materials.

[0003] In the use of double-helix kneading pots, various materials are heated and mixed through upper and lower helical rods to form carbon materials. However, existing double-helix kneading pots suffer from drawbacks: the impact force generated by the concentrated discharge of carbon materials can easily affect related equipment, and the discharge process is difficult to control, thus reducing safety and stability. Therefore, a high-efficiency double-helix kneading pot for carbon production is proposed to solve these problems. Utility Model Content

[0004] The purpose of this utility model is to provide a high-efficiency double-helix kneading pot for carbon production, so as to solve the problems mentioned in the background art, where the impact force generated by the concentrated unloading of carbon materials in the existing double-helix kneading pot during use can easily affect related equipment, and the unloading situation of carbon materials is inconvenient to control, thereby reducing the safety and stability of the unloading process.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency double-spiral kneading pot for carbon production, comprising a machine body, wherein the machine body is provided with supporting legs on the front and rear outer walls respectively, and a feeding pipe is provided on the upper part of the machine body; inclined plates are provided on the three inner walls of the lower part of the machine body respectively, and a first servo motor is provided on the lower end face of one inclined plate on the inner wall of the machine body; one end of the output shaft of the first servo motor is connected to a first rotating shaft through a coupling; and a receiving plate is provided on one outer wall of the first rotating shaft; one end of the receiving plate is provided with a receiving hopper inside the machine body; the inner wall of the receiving hopper is inclined; and a receiving port is opened inside the receiving hopper.

[0006] Below the receiving port, a conveying pipe is provided below the machine body, and connecting blocks are provided on both sides of the outer wall of the conveying pipe. The machine body is provided with a corresponding fixing block on the outer wall, and bolts are screwed on the connecting blocks and fixing blocks respectively. A second servo motor is provided at the lower end of the conveying pipe, and one end of the output shaft of the second servo motor is connected to a second rotating shaft through a coupling. The second rotating shaft is provided with auger blades on the outer wall. A discharge pipe is provided on one side near the lower end of the conveying pipe.

[0007] The other end of the unloading pipe is spirally connected to a connecting pipe, and the unloading pipe is provided with a fixed pipe above it. The fixed pipe is provided with a hollow mesh inside, and a dust suction port is spirally provided on the fixed pipe above the hollow mesh. The dust suction port is provided with an exhaust pipe above it, and the other end of the exhaust pipe is connected to an exhaust fan and a dust collection box.

[0008] Preferably, the receiving plate forms a rotating structure within the machine body via a first rotating shaft under the action of a first servo motor.

[0009] Preferably, the conveying pipe is connected to the machine body via multiple sets of bolts, connecting blocks, and fixing blocks to form a spiral locking structure.

[0010] Preferably, the auger blades form a rotating structure inside the feed pipe via a second rotating shaft under the action of a second servo motor.

[0011] Preferably, the outer wall of the connecting rod and the inner wall of the unloading pipe are provided with matching threads, and the inside of the unloading pipe forms a suction structure through the exhaust pipe, dust suction port, hollow mesh and dust collection box under the action of the exhaust fan.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: The receiving plate of the high-efficiency double-spiral kneading pot for carbon production forms a rotating structure inside the machine body through the first rotating shaft under the action of the first servo motor. Thus, the unloading speed of the kneaded carbon material can be effectively controlled through the rotatable receiving plate, thereby avoiding the impact of the impact force caused by the sudden release of material on related equipment. The auger blades of this device form a rotating structure inside the conveying pipe through the second rotating shaft under the action of the second servo motor. Thus, the rotating auger blades can drive the kneaded carbon material to be unloaded at a uniform speed to ensure the safety of the unloading process. The outer wall of the connecting pipe and the inner wall of the unloading pipe of this device are provided with matching threads. And the inside of the unloading pipe forms a suction structure through the exhaust pipe, dust suction port, hollow mesh and dust collection box under the action of the exhaust fan. Thus, the dust suction port assembly can avoid excessive dust overflow during the unloading of carbon material, which may affect the health of the workers. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of a high-efficiency double-helix mixing pot for carbon production according to this utility model;

[0014] Figure 2This is a top view of the receiving plate assembly of a high-efficiency double-helix mixing pot for carbon production according to this utility model.

[0015] Figure 3 This is a top view schematic diagram of the high-efficiency double-helix mixing pot receiving hopper assembly for carbon production according to this utility model.

[0016] Figure 4 This is a top view schematic diagram of the unloading pipe assembly of a high-efficiency double-helix mixing pot for carbon production according to this utility model.

[0017] In the diagram: 1. Machine body, 2. Support leg, 3. Feed pipe, 4. First servo motor, 5. First rotating shaft, 6. Receiving plate, 7. Receiving hopper, 8. Conveying pipe, 9. Second servo motor, 10. Second rotating shaft, 11. Screwdriver blade, 12. Discharge pipe, 13. Connecting pipe, 14. Fixing pipe, 15. Dust suction port, 16. Hollow mesh. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Please see Figure 1-4 This utility model provides a technical solution: a high-efficiency double-spiral mixing pot for carbon production, including a body 1. The body 1 is provided with support legs 2 on the front and rear outer walls, and a feed pipe 3 is provided on the upper part of the body 1. Inclined plates are provided on the three inner walls of the lower part of the body 1, and a first servo motor 4 is provided on the lower end of one inclined plate on the inner wall of the body 1. One end of the output shaft of the first servo motor 4 is connected to a first rotating shaft 5 through a coupling. A receiving plate 6 is provided on one outer wall of the first rotating shaft 5. A receiving hopper 7 is provided inside the body 1 at one end of the receiving plate 6. The inner wall of the receiving hopper 7 is inclined, and a receiving port is opened inside the receiving hopper 7. It should be noted that multiple sets of spiral rods are provided inside the body 1, and the inside of the body 1 is divided into upper and lower layers, so that the materials can be heated, mixed and other related operations through the double spiral rods inside the body 1.

[0020] Furthermore, the receiving plate 6, under the action of the first servo motor 4, forms a rotating structure within the machine body 1 via the first rotating shaft 5, thereby controlling the unloading amount of carbon material through the inclined receiving plate 6 under the action of the first servo motor 4.

[0021] Below the receiving port, a conveying pipe 8 is provided below the machine body 1, and connecting blocks are provided on both sides of the outer wall of the conveying pipe 8. A fixing block is provided on the outer wall of the machine body 1, and bolts are screwed on the connecting block and the fixing block respectively. A second servo motor 9 is provided at the lower end of the conveying pipe 8, and one end of the output shaft of the second servo motor 9 is connected to a second rotating shaft 10 through a coupling. A screw conveyor blade 11 is provided on the outer wall of the second rotating shaft 10. A discharge pipe 12 is provided on one side near the lower end of the conveying pipe 8.

[0022] Furthermore, the conveying pipe 8 is connected to the machine body 1 by multiple sets of bolts, connecting blocks, and fixing blocks to form a spiral locking structure. This allows for easy loading and unloading of the conveying pipe 8 assembly via the bolt assembly, ensuring the unloading speed of the carbon material through the conveying pipe 8 assembly.

[0023] Furthermore, under the action of the second servo motor 9, the auger blades 11 form a rotating structure within the material conveying pipe 8 via the second rotating shaft 10, thereby enabling the carbon material to be discharged at a uniform speed through the rotating auger blades 11 under the action of the second servo motor 9.

[0024] The other end of the unloading pipe 12 is spirally connected to a connecting pipe 13, and a fixed pipe 14 is provided above the unloading pipe 12. The fixed pipe 14 has a hollow mesh 16 inside, and a dust suction port 15 is spirally spirally provided above the hollow mesh 16 on the fixed pipe 14. An exhaust pipe is provided above the dust suction port 15, and the other end of the exhaust pipe is connected to an exhaust fan and a dust collection box. It should be noted that the other end of the exhaust pipe is connected to the exhaust fan through a filter screen, thereby avoiding the influence of dust impurities on the exhaust fan. This utility model is a high-efficiency double-spiral mixing pot for carbon production. All components are standard parts or components known to those skilled in the art. Its structure and principle can be learned by those skilled in the art through technical manuals or conventional experimental methods. In this device, all the above-mentioned electrical components refer to power components, electrical components, and the matching monitoring computer and power supply connected by wires. The specific connection method should refer to the working principle above, and the electrical connection between each electrical component is completed in sequence. The detailed connection method is a well-known technology in the field.

[0025] Furthermore, the outer wall of the connecting pipe 13 and the inner wall of the unloading pipe 12 are provided with matching threads, and the inside of the unloading pipe 12 forms a suction structure with the dust collection box through the exhaust pipe, the dust suction port 15, the hollow mesh 16 under the action of the exhaust fan. Thus, while reducing the overflow of dust through the connecting pipe 13 and the unloading pipe 12, the dust impurities in the carbon material can be treated in time through the dust suction port 15 component.

[0026] Working Principle: Using a high-efficiency double-spiral kneading pot for carbon production, multiple sets of materials are first fed into the machine body 1 through the feed pipe 3. The double-spiral kneading pot then processes these materials. The upper layer of the machine body 1 heats and mixes the materials, while the lower layer further kneads them to produce carbon materials. After the carbon materials are processed, the first servo motor 4 is activated. One end of the output shaft of the first servo motor 4 drives the first rotating shaft 5 to rotate via a coupling. The first rotating shaft 5 then drives the receiving plate 6 to rotate. The inclined receiving plate 6 ensures that the materials are gradually discharged into the receiving hopper 7, effectively controlling the discharge speed of the carbon materials while avoiding the impact of concentrated discharge on related equipment. The discharge volume and speed of the carbon materials are controlled by the inclined receiving plate 6, moving the carbon materials into the receiving hopper 7. The material enters the conveying pipe 8 through the receiving port on the upper part of the conveyor. At the same time, the second servo motor 9 can be started. One end of the output shaft of the second servo motor 9 drives the second rotating shaft 10 to rotate through the coupling. The second rotating shaft 10 drives the auger blades 11 to rotate, thereby driving the carbon material to be discharged at a uniform speed through the rotating auger blades 11, further ensuring the stability of the carbon material discharge process. During the uniform discharge of carbon material, the overall length of the discharge pipe can be increased by the spirally installed connecting pipe 13 to reduce dust overflow during the discharge process. At the same time, the dust suction port 15 can be directly facing the carbon material through the inclined fixed pipe 14 to extract the dust and impurities remaining in the carbon material during the discharge process in a timely manner, thereby avoiding excessive dust overflow that may affect the health of the workers, and thus ensuring the stability and safety of the discharge process of carbon material production. This is the usage process of the high-efficiency double-helix mixing pot for carbon production.

[0027] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A high-efficiency double-spiral mixing pot for carbon production, comprising a body (1), wherein the body (1) is provided with supporting legs (2) on its front and rear outer walls respectively, and the body (1) is provided with a feed pipe (3) on its upper part, characterized in that: The machine body (1) has inclined plates on three inner walls at the bottom. The lower end of one inclined plate is provided with a first servo motor (4) on the inner wall of the machine body (1). One end of the output shaft of the first servo motor (4) is connected to a first rotating shaft (5) through a coupling. The first rotating shaft (5) has a receiving plate (6) on one outer wall. One end of the receiving plate (6) is provided with a receiving hopper (7) inside the machine body (1). The inner wall of the receiving hopper (7) is inclined. The receiving hopper (7) has a receiving port inside. Below the receiving port, a conveying pipe (8) is provided below the machine body (1), and the conveying pipe (8) is provided with connecting blocks on both sides of the outer wall. The machine body (1) is provided with a corresponding fixing block on the outer wall, and bolts are screwed on the connecting block and the fixing block respectively. The conveying pipe (8) is provided with a second servo motor (9) at the lower end, and one end of the output shaft of the second servo motor (9) is connected to a second rotating shaft (10) through a coupling. The second rotating shaft (10) is provided with auger blades (11) on the outer wall. The conveying pipe (8) is provided with a discharge pipe (12) on one side near the lower end. The other end of the unloading pipe (12) is spirally connected to a connecting pipe (13), and the unloading pipe (12) is provided with a fixed pipe (14) above it. The fixed pipe (14) is provided with a hollow mesh (16) inside, and a dust suction port (15) is spirally provided on the fixed pipe (14) above the hollow mesh (16). The dust suction port (15) is provided with an exhaust pipe above it, and the other end of the exhaust pipe is connected to an exhaust fan and a dust collection box.

2. The high-efficiency double-helix mixing pot for carbon production according to claim 1, characterized in that: The receiving plate (6) forms a rotating structure within the machine body (1) through the first rotating shaft (5) under the action of the first servo motor (4).

3. The high-efficiency double-helix mixing pot for carbon production according to claim 1, characterized in that: The material conveying pipe (8) is connected to the machine body (1) by multiple sets of bolts, connecting blocks, and fixing blocks to form a spiral locking structure.

4. The high-efficiency double-helix mixing pot for carbon production according to claim 1, characterized in that: The auger blades (11) rotate within the feed pipe (8) via the second shaft (10) under the action of the second servo motor (9).

5. The high-efficiency double-helix mixing pot for carbon production according to claim 1, characterized in that: The outer wall of the connecting pipe (13) and the inner wall of the unloading pipe (12) are provided with matching threads, and the inside of the unloading pipe (12) forms a suction structure with the dust collection box through the exhaust pipe, the dust suction port (15), the hollow mesh (16) under the action of the exhaust fan.