A dosing device for facilitating control
By designing controllable batching and mixing components, the problems of inaccurate batching and lack of mixing in existing batching devices have been solved, achieving precise batching and efficient production, and ensuring product quality and health and safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 怒江傈僳族自治州草果产业创新发展中心
- Filing Date
- 2025-07-11
- Publication Date
- 2026-07-14
AI Technical Summary
Existing batching devices cannot achieve precise batching, which may pose health risks, especially in the food and pharmaceutical industries, and the lack of mixing function leads to low production efficiency.
A controllable batching and mixing component was designed, including a servo motor-driven turntable and mixing blades, to achieve precise batching and mixing by accurately controlling the batching process and material mixing.
It achieves precise ingredient proportioning, improves production efficiency, ensures product quality, reduces health risks, and enhances production efficiency.
Smart Images
Figure CN224485870U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of industrial automation and process control, and more specifically, to a batching device that is easy to control. Background Technology
[0002] Whether in the food processing, pharmaceutical, or chemical industries, precise ingredient mixing is a crucial step in ensuring product quality. Traditional manual ingredient mixing is prone to problems such as poor precision and low efficiency. Therefore, easily controllable ingredient mixing devices have become an urgent need in today's world.
[0003] A search revealed that Chinese Patent Publication No. CN215463617U discloses "a dispensing device, comprising a mounting frame, a dispensing tank disposed below the mounting frame, and a dispensing assembly disposed above the mounting frame, wherein an inlet pipe is provided between the dispensing assembly and the dispensing tank, and a liquid guiding component is provided in the inlet pipe for guiding materials into the dispensing tank. This application has the effect of improving product quality and improving the accuracy of product dispensing." However, the following defects still exist:
[0004] (1) This equipment does not have a controllable ingredient dispensing device and cannot accurately dispense ingredients for the product. Especially in the food and pharmaceutical fields, the processed products will be consumed directly by consumers. If some errors cause certain materials that are harmful to human health to be consumed by consumers in excessive amounts, it may have a great impact on the health of consumers.
[0005] (2) This equipment does not have a stirring function. Some materials need to be stirred in advance. If it is done manually, the production efficiency will be greatly reduced. If the stirring can be carried out during the batching process, a lot of time will be saved and the production efficiency will be improved. Therefore, a batching device that is easy to control is proposed. Utility Model Content
[0006] The purpose of this invention is to address the problem that existing equipment lacks a controllable ingredient dispensing device, making it impossible to accurately dispense ingredients into products. This is particularly problematic in the food and pharmaceutical industries, where processed products are directly consumed by consumers. Errors could lead to the consumption of harmful substances, potentially causing significant health risks. Furthermore, the equipment lacks a stirring function, requiring pre-mixing of certain ingredients. Manual mixing severely reduces production efficiency. Therefore, a more controllable ingredient dispensing device is proposed to address this issue.
[0007] To achieve the above-mentioned objectives, this utility model provides the following technical solution:
[0008] The present invention is as follows: a controllable dispensing device, comprising a housing, wherein a controllable dispensing component for precise dispensing and a mixing component for mixing are mounted on the top of the housing;
[0009] The controllable batching assembly includes four support columns welded to the top of the housing. A batching bin is welded to the top of each support column. The batching bin has four first holes inside. A first servo motor is installed at the bottom of each batching bin. A first turntable is installed at the output end of the first servo motor. A second hole is installed inside the first turntable. The first and second holes are identical in shape and size. A first protrusion is welded to one side of each of the four support columns. A coarse batching pipe is welded inside each of the four first protrusions. A fine batching pipe is installed at the bottom of the coarse batching pipe. Electric valves are installed around the periphery of both the coarse and fine batching pipes.
[0010] As a preferred technical solution of this utility model, the stirring assembly includes an internal gear rotatably installed inside four support columns. A second protrusion is welded to one side of each support column, and a second servo motor is installed at the bottom of the second protrusion. A gear is installed at the output end of the second servo motor, and the gear meshes with the internal gear. A third servo motor is installed inside the internal gear. There are four third servo motors, and stirring blades are installed at the output ends of the four third servo motors.
[0011] As a preferred technical solution of this utility model, a discharge port is welded to the bottom of the shell, the bottom of the discharge port is inclined, a fourth servo motor is installed at the bottom of the shell, a second turntable is installed at the output end of the fourth servo motor, and a third hole is opened inside the second turntable.
[0012] As a preferred technical solution of this utility model, a weight meter is installed at the inner bottom of the shell, a container is provided at the top of the weight meter, the bottom of the container is funnel-shaped, a display is installed on one side of the weight meter, and the display penetrates the shell and extends to the outside of the shell.
[0013] As a preferred technical solution of this utility model, the top of the mixing hopper is hinged with a cover, the cover is circular in shape, and a rubber pad is provided at the bottom of the cover.
[0014] As a preferred technical solution of this utility model, a discharge bin is welded to the bottom of the shell. The discharge bin is made of nano-silicon composite heat insulation material. Two anti-slip pads are adhered to the bottom of the discharge bin and are symmetrically adhered. The anti-slip pads are made of rubber.
[0015] As a preferred technical solution of this utility model, an ultraviolet irradiation lamp is installed at the bottom of the shell. The ultraviolet irradiation lamp is circular in shape. A UVA lamp is installed inside the discharge hopper. There are two UVA lamps, which are installed symmetrically.
[0016] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0017] 1. By setting up a controllable batching component, the material to be used is filled into the batching bin during use. The first servo motor is started to drive the first turntable to rotate, so that the first hole and the second hole are aligned, allowing the material to fall into the coarse batching pipe. When the material is ready, the first servo motor is started to drive the first turntable to rotate, so that the second hole and the four first holes are staggered, and the material is discharged through the coarse batching pipe. When the material is close to the demand, the coarse batching pipe is closed by an electric valve, and the electric valve on the fine batching pipe is opened, allowing the material to be slowly filled through the fine batching pipe. After the batching is completed, the two electric valves are opened to discharge all the remaining material inside.
[0018] 2. By setting up a stirring assembly, when in use, the second servo motor is started to drive the gear to rotate, the gear drives the inner gear to rotate, the inner gear drives the four third servo motors to rotate, and the third servo motors are started at the same time. The third servo motors drive the four stirring blades to rotate, stirring the prepared materials and making them evenly distributed. Attached Figure Description
[0019] Figure 1 A schematic diagram of the easily controllable batching device provided by this utility model;
[0020] Figure 2 A front view of the easily controllable dispensing device provided by this utility model;
[0021] Figure 3 The present invention provides a batching device that is easy to control. Figure 2 A schematic diagram of the three-dimensional cross-sectional structure at point BB;
[0022] Figure 4 The present invention provides a batching device that is easy to control. Figure 3 Enlarged structural diagram at point A;
[0023] Figure 5 Bottom of the schematic diagram of the easily controllable batching device provided by this utility model
[0024] Figure 6 The present invention provides a batching device that is easy to control. Figure 5 Enlarged schematic diagram of some of the structures.
[0025] The diagram shows: 1. Shell; 2. Controllable batching assembly; 3. Mixing assembly; 201. Support column; 202. Batching bin; 203. First hole; 204. First servo motor; 205. First turntable; 206. Second hole; 207. First protrusion; 208. Coarse batching pipe; 209. Fine batching pipe; 210. Electric valve; 301. Internal gear; 302. Second protrusion; 303. Second servo motor; 304. Gear; 305. Third servo motor; 306. Mixing blade; 4. Discharge port; 5. Fourth servo motor; 6. Second turntable; 7. Third hole; 8. Weighing instrument; 9. Container; 10. Display instrument; 11. Lid; 12. Rubber pad; 13. Discharge bin; 14. Anti-slip pad; 15. Ultraviolet irradiation lamp; 16. UVA lamp. Detailed Implementation
[0026] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model.
[0027] Therefore, the following detailed description of the embodiments of this utility model is not intended to limit the scope of the claimed utility model, but merely to illustrate some embodiments of the utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.
[0028] It should be noted that, unless otherwise specified, the embodiments and features and technical solutions in the present invention can be combined with each other.
[0029] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0030] like Figure 1 As shown, this embodiment proposes an easy-to-control dispensing device, including a housing 1, with a controllable dispensing component 2 for precise dispensing and a stirring component 3 for mixing and stirring mounted on the top of the housing 1.
[0031] like Figure 3 , Figure 4 and Figure 5As shown, the controllable dispensing assembly 2 includes four support columns 201 welded to the top of the housing 1. A dispensing bin 202 is welded to the top of each of the four support columns 201. The dispensing bin 202 has four first holes 203 inside. A first servo motor 204 is installed at the bottom of the dispensing bin 202. A first turntable 205 is installed at the output end of the first servo motor 204. A second hole 206 is opened inside the first turntable 205. The first holes 203 and second holes 206 are identical in shape and size, used to feed material into the first holes 203. A first protrusion 207 is welded to one side of each of the four support columns 201. A coarse dispensing pipe 208 is welded inside each of the four first protrusions 207. A fine dispensing pipe 209 is installed at the bottom of the coarse dispensing pipe 208 for filling smaller... To ensure material quality, electric valves 210 are installed around both the coarse batching pipe 208 and the fine batching pipe 209. During use, the material is filled into the batching hopper 202. The first servo motor 204 is activated to rotate the first turntable 205, causing the first hole 203 to align with the second hole 206, allowing the material to fall into the coarse batching pipe 208. Once the desired consistency is reached, the first servo motor 204 is activated again to rotate the first turntable 205, causing the second hole 206 to be offset from the four first holes 203, and the material is discharged through the coarse batching pipe 208. When the demand is nearing its limit, the coarse batching pipe 208 is closed by the electric valve 210, and the electric valve 210 on the fine batching pipe 209 is opened, allowing the material to be slowly filled through the fine batching pipe 209. After batching is complete, both electric valves 210 are opened to discharge any remaining material.
[0032] like Figure 3 and Figure 4 As shown, the stirring assembly 3 includes an internal gear 301 rotatably mounted inside four support columns 201. A second protrusion 302 is welded to one side of the support column 201. A second servo motor 303 is mounted at the bottom of the second protrusion 302. A gear 304 is mounted at the output end of the second servo motor 303. The gear 304 meshes with the internal gear 301. A third servo motor 305 is mounted inside the internal gear 301. There are four third servo motors 305. Each of the four third servo motors 305 has a stirring blade 306 mounted at its output end for stirring materials. In use, the second servo motor 303 is started to drive the gear 304 to rotate. The gear 304 drives the internal gear 301 to rotate. The internal gear 301 drives the four third servo motors 305 to rotate. At the same time, the third servo motors 305 are started, and each of the three third servo motors 305 drives the four stirring blades 306 to rotate, stirring the prepared materials and making them evenly distributed.
[0033] like Figure 3As shown, a discharge port 4 is welded to the bottom of the housing 1. The bottom of the discharge port 4 is sloped. A fourth servo motor 5 is installed at the bottom of the housing 1. A second turntable 6 is installed at the output end of the fourth servo motor 5. A third hole 7 is opened inside the second turntable 6. When in use, the fourth servo motor 5 is started, and the fourth servo motor 5 drives the second turntable 6 to rotate, so that the second hole 206 fits with the discharge port 4. The prepared and mixed material is discharged through the third hole 7 and the discharge port 4, which is convenient for removal.
[0034] like Figure 4 As shown, a weighing instrument 8 is installed at the bottom of the inner shell 1, and a container 9 is set on the top of the weighing instrument 8. The bottom of the container 9 is funnel-shaped. A display 10 is installed on one side of the weighing instrument 8. The display 10 penetrates the shell 1 and extends to the outside of the shell 1. When in use, the material falls into the inside of the container 9. The weighing instrument 8 supports the container 9 and the material, and the display 10 shows the weight. The required material mass is preset. By measuring the weight, the ingredients can be dispensed more accurately.
[0035] like Figure 6 As shown, the top of the mixing hopper 202 is hinged with a cover 11. The cover 11 is circular in shape and a rubber pad 12 is provided at the bottom of the cover 11. When the equipment is not in use, the cover 11 is closed to prevent dust from falling into the mixing hopper 202. At the same time, the rubber pad 12 can reduce the gap between the cover 11 and the mixing hopper 202, further preventing dust from entering.
[0036] like Figure 5 As shown, a discharge chamber 13 is welded to the bottom of the housing 1. The discharge chamber 13 is made of nano-silicon composite heat insulation material. Two anti-slip pads 14 are bonded to the bottom of the discharge chamber 13 and are symmetrically bonded. The anti-slip pads 14 are made of rubber. When in use, the nano-silicon composite heat insulation material can reduce the heat generated by the UVA lamp 16 from being transferred to the outside, thereby improving the heat utilization efficiency. The anti-slip pads 14 can prevent the equipment from shifting to the side and improve the stability of the equipment.
[0037] like Figure 5 As shown, an ultraviolet irradiation lamp 15 is installed at the bottom of the housing 1. The ultraviolet irradiation lamp 15 is circular in shape. A UVA lamp 16 is installed inside the discharge hopper 13. There are two UVA lamps 16, which are installed symmetrically. When in use, the discharged material is sterilized by the ultraviolet irradiation lamp 13, and then the material is heated and dried by the UVA lamp 16 to remove the moisture in the material.
[0038] Specifically, in use, this easily controllable dispensing device works as follows: Material is filled into the dispensing hopper 202. The first servo motor 204 is activated to rotate the first turntable 205, causing the first hole 203 to align with the second hole 206, allowing the material to fall into the coarse dispensing pipe. Once the desired consistency is reached, the first servo motor 204 is activated again to rotate the first turntable 205, causing the second hole 206 to be staggered from the four first holes 203, and the material is discharged through the coarse dispensing pipe. When the demand is nearing its limit, the coarse dispensing pipe is closed by the electric valve 210, and the electric valve 210 on the fine dispensing pipe is opened, allowing material to be slowly filled through the fine dispensing pipe. After dispensing is complete, both electric valves 210 are opened to discharge all remaining material (e.g., ...). Figure 3 , Figure 4 and Figure 5 As shown), by starting the second servo motor 303, the gear 304 rotates, the gear 304 rotates the internal gear 301, and the internal gear 301 rotates the four third servo motors 305. Simultaneously, the third servo motors 305 are started, and each of the third servo motors 305 rotates one of the four stirring blades 306, thus stirring the prepared materials and distributing them evenly (as shown). Figure 3 and Figure 4 (As shown).
[0039] All technical features in this embodiment can be freely combined according to actual needs.
[0040] The above embodiments are preferred implementations of this utility model. In addition, this utility model can also be implemented in other ways. Any obvious substitutions without departing from the concept of this technical solution are within the protection scope of this utility model.
Claims
1. A controllable dispensing device, comprising a housing (1), characterized in that, The top of the housing (1) is equipped with a controllable dispensing component (2) for precise dispensing and a mixing component (3) for mixing. The controllable dispensing assembly (2) includes four support columns (201) welded to the top of the housing (1). A dispensing bin (202) is welded to the top of each of the four support columns (201). The dispensing bin (202) has four first holes (203) inside. A first servo motor (204) is installed at the bottom of the dispensing bin (202). A first turntable (205) is installed at the output end of the first servo motor (204). A turntable (205) has a second hole (206) inside. The first hole (203) and the second hole (206) are the same in shape and size. A first protrusion (207) is welded to one side of each of the four support columns (201). A coarse feed pipe (208) is welded inside the four first protrusions (207). A fine feed pipe (209) is installed at the bottom of the coarse feed pipe (208). Electric valves (210) are installed on the periphery of both the coarse feed pipe (208) and the fine feed pipe (209).
2. The easily controllable batching device according to claim 1, characterized in that, The stirring assembly (3) includes an internal gear (301) rotatably mounted inside four support columns (201). A second protrusion (302) is welded to one side of the support column (201). A second servo motor (303) is mounted at the bottom of the second protrusion (302). A gear (304) is mounted at the output end of the second servo motor (303). The gear (304) meshes with the internal gear (301). A third servo motor (305) is mounted inside the internal gear (301). There are four third servo motors (305). A stirring blade (306) is mounted at the output end of each of the four third servo motors (305).
3. The easily controllable batching device according to claim 1, characterized in that, The bottom of the housing (1) is welded with a discharge port (4), the bottom of the discharge port (4) is a slope, the bottom of the housing (1) is equipped with a fourth servo motor (5), the output end of the fourth servo motor (5) is equipped with a second turntable (6), and the interior of the second turntable (6) is provided with a third hole (7).
4. The easily controllable batching device according to claim 1, characterized in that, A weight meter (8) is installed at the bottom of the housing (1). A container (9) is provided at the top of the weight meter (8). The bottom of the container (9) is funnel-shaped. A display (10) is installed on one side of the weight meter (8). The display (10) penetrates the housing (1) and extends to the outside of the housing (1).
5. The easily controllable batching device according to claim 1, characterized in that, The top of the mixing hopper (202) is hinged with a cover (11), which is circular in shape and has a rubber pad (12) at the bottom.
6. The easily controllable batching device according to claim 1, characterized in that, The bottom of the shell (1) is welded with a discharge chamber (13), the material of the discharge chamber (13) is nano-silicon composite heat insulation material, and the bottom of the discharge chamber (13) is bonded with an anti-slip pad (14). There are two anti-slip pads (14), which are symmetrically bonded. The material of the anti-slip pad (14) is rubber.
7. The easily controllable batching device according to claim 6, characterized in that, The bottom of the housing (1) is equipped with an ultraviolet irradiation lamp (15), which is circular in shape. The inner side of the discharge hopper (13) is equipped with a UVA lamp (16), which consists of two lamps and is installed symmetrically.