Movable insert baffle for glass-lined kettle

Abstract

The utility model relates to the technical field of glass lined kettle, concretely to movable plug -in baffle for glass lined kettle, including kettle body, the surface of kettle body is fixed with kettle cover, the surface of kettle body is fixedly connected with guide support, the surface of guide support is connected with sliding block, the surface of sliding block is fixedly connected with connecting rod, the surface of sliding block is inserted and installed with baffle body, the utility model discloses when the stirring rod stirs the inside of kettle body, the hydraulic cylinder drives the lifting lever to lift through piston rod, the lifting lever drives the lifting ring to lift, the lifting ring drives four group hanging ropes to move, and under the guidance of guide wheel, the hanging rope drives the sliding block to lift through the hook and the lifting ring, makes the sliding block drive multiple baffle bodies to lift, guarantees the product quality of reaction through the change of the height of baffle body, and the turbulent flow is formed in the process of stirring with the stirring rod, guarantees the mixture even, further.

Description

Technical Field

[0001] This utility model relates to the field of glass-lined reactor technology, specifically a movable insert baffle for glass-lined reactors. Background Technology

[0002] Glass-lined reactors are made by lining the inner surface of a steel container with silica-containing glass, which is then firmly bonded to the metal surface through high-temperature firing. They are widely used in chemical, pharmaceutical, and food industries for processes such as mixing, reaction, heating, and cooling of materials. During the operation of glass-lined reactors, baffles play a crucial role, as they can change the flow state of materials, enhance the mixing effect, and improve reaction efficiency and product quality.

[0003] Most of the baffles commonly used in glass-lined reactors on the market are fixed structures. For materials of different viscosities, fixed baffles are difficult to provide the best mixing effect. High-viscosity materials require greater shear force and more complex flow fields to achieve thorough mixing. However, the fixed height of the fixed baffle cannot generate sufficient turbulence, resulting in uneven mixing and affecting the quality of the reaction product. Utility Model Content

[0004] The purpose of this invention is to provide a movable insert baffle for a glass-lined reactor, in order to solve the problem that the fixed height of the fixed baffle mentioned in the background art cannot generate sufficient turbulence, resulting in uneven mixing and affecting the quality of the reaction product.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a movable insert baffle for a glass-lined reactor, comprising a reactor body, a reactor lid fixedly mounted on the surface of the reactor body, a motor fixedly connected to the surface of the reactor lid, a rotating shaft fixedly connected to the output shaft of the motor, a stirring rod fixedly connected to the surface of the rotating shaft, a guide bracket fixedly connected to the surface of the reactor body, a slider slidably connected to the surface of the guide bracket, a connecting rod fixedly connected to the surface of the slider, a baffle body inserted and mounted on the surface of the slider, a hydraulic cylinder fixedly connected to the surface of the reactor lid, a lifting rod fixedly connected to the piston rod of the hydraulic cylinder, a lifting ring fixedly connected to the surface of the lifting rod, a guide wheel rotatably connected to the surface of the reactor lid, a suspension rope connected to the surface of the guide wheel, one end of the suspension rope fixedly connected to the surface of the lifting ring, the other end of the lifting ring fixedly connected to a hook, a hanging ring suspended from the surface of the hook, and the bottom of the hanging ring fixedly connected to the surface of the slider.

[0006] Preferably, the surface of the slider is provided with an installation mechanism, the installation mechanism includes an installation bracket, the installation bracket is inserted and connected to the surface of the slider, the baffle body is fixedly connected to one side of the installation bracket, the bottom of the installation bracket is inserted and connected with an insertion rod, and a limit screw is threadedly connected to the surface of the insertion rod.

[0007] Preferably, the slider is provided in multiple sets, and each set of sliders corresponds to a set of baffle bodies. The multiple sets of sliders are evenly fixedly connected to the surface of the connecting rod, and the sliders drive the baffle bodies to slide and rise on the surface of the guide bracket.

[0008] Preferably, the hydraulic cylinder drives the lifting rod to rise and fall via the piston rod, and the lifting rod drives the lifting ring to rise and fall inside the vessel body. The lifting rope is provided in four sets, and the four sets of lifting ropes are evenly distributed on the surface of the lifting ring.

[0009] Preferably, during the lifting process, the lifting ring drives four sets of hooks to rise and fall via four sets of lifting ropes, and the four sets of hooks drive four sets of sliders to slide and rise and fall on the guide bracket via the lifting ring, and the guide wheel guides the transmission of the lifting ropes.

[0010] Preferably, the surface of the slider has two sets of rectangular holes, and the mounting bracket is inserted into the two sets of rectangular holes of the slider. The mounting bracket restricts the installation position of the baffle body on one side of the slider.

[0011] Preferably, the bottom of the mounting bracket has a rectangular hole, the plug rod is inserted into the rectangular hole at the bottom of the mounting bracket, the surface of the slider has a circular hole, one end of the plug rod has a threaded hole, and the limiting screw passes through the circular hole of the slider and the threaded hole of the plug rod for threaded connection.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. When the stirring rod stirs the inside of the vessel, the hydraulic cylinder drives the lifting rod to rise and fall through the piston rod. The lifting rod drives the lifting ring to rise and fall, and the lifting ring drives four sets of lifting ropes to move. Under the guidance of the guide wheel, the lifting ropes drive the slider to rise and fall through the hook and the lifting ring. This causes the slider to drive multiple sets of baffle bodies to rise and fall. By changing the height of the baffle bodies, in conjunction with the stirring rod, turbulence is formed during the stirring process, ensuring uniform mixing and thus ensuring the quality of the reaction product.

[0014] 2. This baffle allows the mounting bracket to be inserted into the rectangular hole of the slider, thereby positioning the baffle body on one side of the slider. Then, the connecting rod is inserted into the rectangular hole at the bottom of the mounting bracket to limit the position of the mounting bracket on the slider. The limiting screw is then threaded through the circular hole of the slider and the threaded hole of the connecting rod to achieve the installation of the mounting bracket on the slider, thus completing the installation of the baffle body on one side of the slider. This installation mechanism facilitates the quick replacement of the baffle body and ensures the maintenance efficiency of the baffle body. Attached Figure Description

[0015] Figure 1 This is a three-dimensional sectional view of the structure of this utility model.

[0016] Figure 2 This is a three-dimensional side view and cross-sectional view of the structure of this utility model;

[0017] Figure 3 This utility model Figure 2 Enlarged structural diagram at point A;

[0018] Figure 4 This is a frontal sectional perspective view of the guide bracket structure of this utility model;

[0019] Figure 5 This is a partial three-dimensional rear view of the slider structure of this utility model.

[0020] In the diagram: 1. Vessel body; 11. Vessel lid; 12. Motor; 13. Rotating shaft; 14. Stirring rod; 2. Guide bracket; 21. Slider; 22. Connecting rod; 23. Baffle body; 24. Hydraulic cylinder; 25. Lifting rod; 26. Lifting ring; 27. Guide wheel; 28. Lifting rope; 29. ​​Hook; 210. Lifting ring; 3. Mounting bracket; 31. Connecting rod; 32. Limiting screw. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-5 One embodiment provided by this utility model:

[0023] A movable insert baffle for a glass-lined reactor includes a reactor body 1. The reactor body 1 is heated using the principle of generating heat through resistance when current flows through it. A reactor lid 11 is fixedly mounted on the surface of the reactor body 1. A motor 12 is fixedly connected to the surface of the reactor lid 11. A rotating shaft 13 is fixedly connected to the output shaft of the motor 12. A stirring rod 14 is fixedly connected to the surface of the rotating shaft 13. A discharge port is provided at the bottom of the reactor body 1, and a feeding port is provided on the reactor lid 11. The motor 12 drives the rotating shaft 13 to rotate via the output shaft, and the rotating shaft 13 drives the stirring rod 14 to rotate. A guide bracket 2 is fixedly connected to the surface of the reactor body 1. A slider 21 is slidably connected to the surface of the guide bracket 2. A connecting rod 22 is fixedly connected to the surface of the slider 21. A baffle body 23 is inserted and mounted on the surface of the slider 21. A hydraulic cylinder 24 is fixedly connected to the surface of the vessel lid 11. A lifting rod 25 is fixedly connected to the piston rod of the hydraulic cylinder 24. A lifting ring 26 is fixedly connected to the surface of the lifting rod 25. A guide wheel 27 is rotatably connected to the surface of the vessel lid 11. A suspension rope 28 is drivenly connected to the surface of the guide wheel 27. One end of the suspension rope 28 is fixedly connected to the surface of the lifting ring 26. The other end of the lifting ring 26 is fixedly connected to a hook 29. A hanging ring 210 is suspended from the surface of the hook 29. The bottom of the hanging ring 210 is fixedly connected to the surface of the slider 21. During use, the baffle body 23 can be raised and lowered, thereby changing the height of the baffle body 23. In conjunction with the stirring rod 14, turbulence is formed during the stirring process to ensure uniform mixing and thus ensure the quality of the reaction product.

[0024] Furthermore, an installation mechanism is provided on the surface of the slider 21. The installation mechanism includes a mounting bracket 3, which is inserted and connected to the surface of the slider 21. The baffle body 23 is fixedly connected to one side of the mounting bracket 3. A plug-in rod 31 is inserted and connected to the bottom of the mounting bracket 3. A limit screw 32 is threadedly connected to the surface of the plug-in rod 31. This installation mechanism adopts an insertion installation method, which can quickly install and disassemble the baffle body 23, making it convenient to replace the baffle body 23 and ensuring the maintenance efficiency of the baffle body 23. The vessel body 1 and the vessel cover 11 can be disassembled, which facilitates the replacement of the baffle body 23 inside the vessel body 1.

[0025] Furthermore, multiple sets of sliders 21 are provided, and each set of sliders 21 corresponds to a set of baffle bodies 23. Multiple sets of sliders 21 are evenly fixedly connected to the surface of the connecting rod 22. The sliders 21 drive the baffle bodies 23 to slide and rise on the surface of the guide bracket 2. Multiple sets of sliders 21 rise and fall synchronously through the connection of the connecting rod 22, thereby driving multiple sets of baffle bodies 23 to rise and fall synchronously inside the vessel body 1.

[0026] Furthermore, the hydraulic cylinder 24 drives the lifting rod 25 to rise and fall via the piston rod, and the lifting rod 25 drives the lifting ring 26 to rise and fall inside the vessel body 1. The motor 12 passes through the inner ring of the lifting ring 26, and the center of the motor 12 and the center of the lifting ring 26 are located on the same vertical line, ensuring that the rise and fall of the lifting ring 26 is not affected by the rotating shaft 13. There are four sets of lifting ropes 28, and the four sets of lifting ropes 28 are evenly distributed on the surface of the lifting ring 26. The lifting ring 26 can pull the four sets of lifting ropes 28 at the same time. The lifting ropes 28 are made of aramid fiber rope, which can be used in high-temperature environments.

[0027] Furthermore, during the lifting process, the lifting ring 26 drives the four sets of hooks 29 to rise and fall via four sets of lifting ropes 28. The four sets of hooks 29, in turn, drive the four sets of sliders 21 to slide and rise and fall on the guide bracket 2 via the lifting rings 210. The sliders 21, in conjunction with the connecting rods 22, pull the multiple sets of baffle bodies 23 to rise and fall, thereby changing the usable height of the baffle bodies 23 inside the vessel 1. The guide wheel 27 guides the transmission of the lifting ropes 28, ensuring that the lifting ropes 28 do not come into contact with the stirring rod 14 during the lifting process. The size and shape of the opening of the hooks 29 can effectively prevent the lifting rings 210 from accidentally coming off. At the same time, during the lifting process, the four sets of lifting ropes 28 are evenly distributed and move synchronously, so that the tension on the hooks 29 and the lifting rings 210 is uniform and stable.

[0028] Furthermore, two sets of rectangular holes are provided on the surface of the slider 21, and the mounting bracket 3 is inserted into the two sets of rectangular holes of the slider 21. The mounting bracket 3 restricts the installation position of the baffle body 23 on one side of the slider 21. The top view and side view of the mounting bracket 3 are both U-shaped.

[0029] Furthermore, a rectangular hole is provided at the bottom of the mounting bracket 3, and the plug rod 31 is inserted into the rectangular hole at the bottom of the mounting bracket 3. The plug rod 31 restricts the position of the mounting bracket 3 on the slider 21. A circular hole is provided on the surface of the slider 21, and a threaded hole is provided at one end of the plug rod 31. The limiting screw 32 passes through the circular hole of the slider 21 and the threaded hole of the plug rod 31 and is threadedly connected. The limiting screw 32 restricts the position of the plug rod 31 at the bottom of the slider 21. The plug rod 31 also rotates the position of the baffle body 23 on the slider 21 through the mounting bracket 3.

[0030] Working principle: When the stirring rod 14 stirs the inside of the vessel 1, the hydraulic cylinder 24 drives the lifting rod 25 to rise and fall through the piston rod. The lifting rod 25 drives the lifting ring 26 to rise and fall. The lifting ring 26 drives the four sets of lifting ropes 28 to move. Under the guidance of the guide wheel 27, the lifting ropes 28 drive the slider 21 to rise and fall through the hook 29 and the lifting ring 210. This causes the slider 21 to drive the multiple sets of baffle bodies 23 to rise and fall. By changing the height of the baffle bodies 23, in conjunction with the stirring rod 14, turbulence is formed during the stirring process, ensuring uniform mixing and thus ensuring the quality of the reaction product. Furthermore, due to the weight of the multiple sets of baffle bodies 23 and the connecting rod 22, the baffle bodies 23 are not affected by the stirred material during the rising and falling process, ensuring the stability of the rising and falling of the baffle bodies 23.

[0031] The mounting bracket 3 is inserted into the rectangular hole of the slider 21 to position the baffle body 23 on one side of the slider 21. Then, the connecting rod 31 is inserted into the rectangular hole at the bottom of the mounting bracket 3 to limit the position of the mounting bracket 3 on the slider 21. The limiting screw 32 is then threaded through the circular hole of the slider 21 and the threaded hole of the connecting rod 31 to achieve the installation of the mounting bracket 3 on the slider 21, thereby completing the installation of the baffle body 23 on one side of the slider 21. This installation mechanism facilitates the quick replacement of the baffle body 23 and ensures the maintenance efficiency of the baffle body 23.

[0032] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A movable insert baffle for a glass-lined autoclave, characterized in that: The apparatus includes a vessel body (1), a vessel lid (11) fixedly mounted on the surface of the vessel body (1), a motor (12) fixedly connected to the surface of the vessel lid (11), a rotating shaft (13) fixedly connected to the output shaft of the motor (12), a stirring rod (14) fixedly connected to the surface of the rotating shaft (13), a guide bracket (2) fixedly connected to the surface of the vessel body (1), a slider (21) slidably connected to the surface of the guide bracket (2), a connecting rod (22) fixedly connected to the surface of the slider (21), and a baffle body (23) inserted into the surface of the slider (21). A hydraulic cylinder (24) is fixedly connected to the surface of the container. A lifting rod (25) is fixedly connected to the piston rod of the hydraulic cylinder (24). A lifting ring (26) is fixedly connected to the surface of the lifting rod (25). A guide wheel (27) is rotatably connected to the surface of the container lid (11). A suspension rope (28) is connected to the surface of the guide wheel (27). One end of the suspension rope (28) is fixedly connected to the surface of the lifting ring (26). A hook (29) is fixedly connected to the other end of the lifting ring (26). A hanging ring (210) is suspended on the surface of the hook (29). The bottom of the hanging ring (210) is fixedly connected to the surface of the slider (21).

2. The movable insert baffle for a glass-lined reactor according to claim 1, characterized in that: The surface of the slider (21) is provided with an installation mechanism, which includes a mounting bracket (3). The mounting bracket (3) is inserted and connected to the surface of the slider (21). The baffle body (23) is fixedly connected to one side of the mounting bracket (3). The bottom of the mounting bracket (3) is connected to a plug rod (31). A limit screw (32) is threadedly connected to the surface of the plug rod (31).

3. The movable insert baffle for a glass-lined reactor according to claim 1, characterized in that: The slider (21) is provided in multiple sets, and each set of sliders (21) corresponds to a set of baffle bodies (23). The multiple sets of sliders (21) are evenly fixedly connected to the surface of the connecting rod (22). The sliders (21) drive the baffle bodies (23) to slide and rise on the surface of the guide bracket (2).

4. A movable insert baffle for a glass-lined autoclave according to claim 3, characterized in that: The hydraulic cylinder (24) drives the lifting rod (25) to rise and fall through the piston rod. The lifting rod (25) drives the lifting ring (26) to rise and fall inside the vessel body (1). There are four sets of lifting ropes (28), and the four sets of lifting ropes (28) are evenly distributed on the surface of the lifting ring (26).

5. A movable insert baffle for a glass-lined reactor according to claim 4, characterized in that: During the lifting process, the lifting ring (26) drives the four hooks (29) to lift through the four sets of lifting ropes (28), and the four hooks (29) drive the four sliders (21) to slide and lift on the guide bracket (2) through the lifting ring (210). The guide wheel (27) guides the transmission of the lifting ropes (28).

6. A movable insert baffle for a glass-lined reactor according to claim 2, characterized in that: Two sets of rectangular holes are provided on the surface of the slider (21). The mounting bracket (3) is inserted into the two sets of rectangular holes of the slider (21). The mounting bracket (3) restricts the installation position of the baffle body (23) on one side of the slider (21).

7. A movable insert baffle for a glass-lined reactor according to claim 6, characterized in that: The mounting bracket (3) has a rectangular hole at its bottom. The plug rod (31) is inserted into the rectangular hole at the bottom of the mounting bracket (3). The slider (21) has a circular hole on its surface. One end of the plug rod (31) has a threaded hole. The limiting screw (32) passes through the circular hole of the slider (21) and the threaded hole of the plug rod (31) and is threadedly connected.

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