Modular quartz sand magnetic separation device facilitating maintenance
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HUBEI QIRUISONG SILICON IND CO LTD
- Filing Date
- 2025-06-23
- Publication Date
- 2026-07-14
Smart Images

Figure CN224486270U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of quartz sand magnetic separation technology, and in particular to a modular quartz sand magnetic separation device that is easy to maintain. Background Technology
[0002] Quartz sand is quartz particles produced by crushing and screening quartz stone. Quartz stone is a non-metallic mineral, and its main mineral component is silicon dioxide (Si). Quartz sand can be classified by quality into ordinary quartz sand, refined quartz sand, high-purity quartz sand, fused quartz sand, and silica powder, etc. Quartz sand is a diamagnetic material and cannot be magnetized in a magnetic field, while impurity minerals such as magnetite, hematite, limonite, and biotite are magnetic. Taking advantage of this difference in properties, magnetic impurity minerals and quartz sand particles enriched with a large amount of iron-oxygen minerals inside or on the surface of the particles can be removed from quartz sand ore by magnetic separation.
[0003] Currently, during the magnetic separation process of placing a large amount of quartz sand material into the feed trough of a quartz sand magnetic separator, due to the small particle size of the quartz sand, some of the quartz sand inevitably contains a certain amount of moisture. Furthermore, when the quartz sand is piled up in the feed trough, it is subject to vibration and external forces, causing some material to easily adhere to the inner wall of the feed trough. Prolonged accumulation can affect the smoothness of material processing within the feed trough, requiring regular internal maintenance. However, existing magnetic separation equipment is time-consuming and labor-intensive to open the top cover, which is opened with bolts. The operating space after opening the top cover is relatively small. Furthermore, once a large top cover is opened, multiple top covers need to be operated during disassembly and reassembly, resulting in low operating efficiency and inconvenience for regular internal maintenance. Therefore, this utility model provides a modular quartz sand magnetic separation device that is easy to maintain. Utility Model Content
[0004] The purpose of this application is to provide a modular quartz sand magnetic separation device that is easy to maintain, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this application provides the following technical solution: a modular quartz sand magnetic separator that is easy to maintain, comprising a magnetic separator drum, a feeding rack fixedly installed on the top of the magnetic separator drum, a movable cover plate movably disposed on the top of the feeding rack to seal the magnetic separator drum, a U-shaped support plate installed on the top of the feeding rack to limit and support the movable cover plate, and a positioning component disposed inside the movable cover plate;
[0006] The positioning assembly includes a positioning block that moves inside the movable cover plate. A rotating rod is movably connected to the end of the movable cover plate away from the U-shaped support plate via a bearing. The positioning block is connected to both ends of the rotating rod via positive and negative threads. An arc-shaped positioning post is fixedly installed on the positioning block, and the arc-shaped positioning post moves through the outer side of the movable cover plate.
[0007] Preferably, the bottom of the magnetic separator is equipped with an operating platform with supporting feet, the top of the operating platform is equipped with a drive motor, the output end of the drive motor is connected to a transmission frame through a reducer, and the transmission frame is connected to the rotating shaft inside the magnetic separator.
[0008] Preferably, the movable cover plate has an arc-shaped limiting rod that matches the size of the U-shaped support plate fixedly installed at the end away from the rotating rod, and the arc-shaped limiting rod moves within the U-shaped support plate.
[0009] Preferably, a first bevel gear is fixedly installed at the middle end of the rotating rod, a second bevel gear is meshed with the top of the first bevel gear, a rotating shaft is fixedly installed at the top of the second bevel gear, the top of the rotating shaft extends through to the outer side of the top of the movable cover plate, and a rotating disk is fixedly installed at the top end of the rotating shaft.
[0010] Preferably, a fixing plate is fixedly installed at the top of the feed rack at the end away from the U-shaped support plate, the arc-shaped positioning column is movably inserted through the fixing plate, a positioning rod is fixedly installed inside the movable cover plate by bolts, and both ends of the positioning block are movably inserted through the positioning rod.
[0011] Preferably, the bottom of the magnetic separator is connected to a discharge cylinder with a rotating cover, the top of the movable cover plate has a handle fixedly installed at one end near the rotating rod, the arc-shaped positioning post moves within the movable holes opened at both ends of the movable cover plate, and an injection hole is opened at the center of the movable cover plate.
[0012] In summary, the technical effects and advantages of this utility model are as follows:
[0013] 1. In this utility model, the rotating disk drives the second bevel gear under the rotating shaft to rotate. The second bevel gear meshes with the first bevel gear to drive the rotating rod to rotate. The positioning blocks at both ends of the rotating rod achieve relative movement through positive and negative threads cooperating with the positioning rod. The positioning blocks drive the arc-shaped positioning column to detach from the fixed plate. By pulling the handle horizontally, the movable cover plate slides out in the U-shaped support plate, realizing convenient disassembly between the magnetic separator and the movable cover plate.
[0014] 2. In this utility model, the movable hole is aligned with the fixed plate, and the rotating disk is operated in the opposite direction to drive the arc-shaped positioning column through the movable hole into the fixed plate, thereby achieving high-efficiency assembly between the movable cover plate and the magnetic separator. The magnetic device is used to adsorb the metal particles in the quartz sand. After the adsorption is completed, the discharge cylinder is opened to discharge the magnetically separated quartz sand. After the discharge is completed, the power supply of the electromagnet in the magnetic device is disconnected, so that the metal particles are discharged from the discharge cylinder again. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a schematic perspective view of the overall structure of a modular quartz sand magnetic separator that is easy to maintain, as described in an embodiment of this application.
[0017] Figure 2 This is a schematic perspective view of the magnetic separator structure of a modular quartz sand magnetic separator that is easy to maintain, as described in an embodiment of this application.
[0018] Figure 3 This is a schematic perspective view of the movable cover plate structure of a modular quartz sand magnetic separator that is easy to maintain, as described in an embodiment of this application.
[0019] Figure 4 This is a schematic perspective view of the positioning block structure of a modular quartz sand magnetic separator that is easy to maintain, as described in an embodiment of this application.
[0020] Figure 5 This is a schematic perspective view of the rotating rod structure of a modular quartz sand magnetic separator that is easy to maintain, as described in an embodiment of this application.
[0021] In the diagram: 10. Magnetic separator; 11. Feed rack; 12. U-shaped support plate; 13. Support foot; 14. Operating table; 15. Drive motor; 16. Transmission frame; 17. Discharge cylinder; 18. Arc-shaped limit rod; 20. Movable cover plate; 21. Rotating rod; 22. Positive and negative threads; 23. Positioning block; 24. Arc-shaped positioning flower; 25. First bevel gear; 26. Second bevel gear; 27. Rotating shaft; 28. Rotary disk; 29. Fixed plate; 30. Positioning rod; 31. Handle; 32. Injection hole; 33. Movable hole. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Example: Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 The modular quartz sand magnetic separator shown includes a magnetic separator 10, a feed rack 11 fixedly installed on the top of the magnetic separator 10, a movable cover plate 20 for sealing the magnetic separator 10 is movably arranged on the top of the feed rack 11, a U-shaped support plate 12 for limiting and supporting the movable cover plate 20 is installed on the top of the feed rack 11, and a positioning component is provided inside the movable cover plate 20.
[0024] The positioning assembly includes a positioning block 23 that moves inside the movable cover plate 20. A rotating rod 21 is movably connected to the end of the movable cover plate 20 away from the U-shaped support plate 12 via a bearing. The two ends of the rotating rod 21 are connected to the positioning block 23 through positive and negative threads 22. An arc-shaped positioning post 24 is fixedly installed on the positioning block 23. The arc-shaped positioning post 24 moves through the outer side of the movable cover plate 20. When the arc-shaped positioning post 24 passes through the movable hole 33 and enters the fixed plate 29, it realizes the efficient assembly between the movable cover plate 20 and the magnetic separator 10. The positioning block 23 drives the arc-shaped positioning post 24 to detach from the fixed plate 29. The movable cover plate 20 is pulled horizontally by the handle 31 and slides out in the U-shaped support plate, realizing the convenient disassembly between the magnetic separator 10 and the movable cover plate 20.
[0025] See Figure 1 , Figure 2 and Figure 3 The bottom of the magnetic separator 10 is equipped with an operating table 14 with supporting feet 13. The top of the operating table 14 is equipped with a drive motor 15. The output end of the drive motor 15 is connected to a transmission frame 16 through a reducer. The transmission frame 16 is connected to the rotating shaft inside the magnetic separator 10. The bottom of the magnetic separator 10 is connected to a discharge cylinder 17 with a rotating cover. The discharge cylinder 17 completes the centralized discharge of quartz sand and metal particles. The top of the movable cover plate 20 is fixedly equipped with a handle 31 at one end near the rotating rod 21. The arc-shaped positioning column 24 moves in the movable holes 33 opened at both ends of the movable cover plate 20. The center of the movable cover plate 20 is provided with a material injection hole 32. Quartz sand particles are injected into the magnetic separator 10 through the material injection hole 32.
[0026] See Figure 3 , Figure 4 andFigure 5 The movable cover plate 20 has an arc-shaped limiting rod 18, matching the size of the U-shaped support plate 12, fixedly installed at the end away from the rotating rod 21. The arc-shaped limiting rod 18 moves within the U-shaped support plate 12. A first bevel gear 25 is fixedly installed at the middle end of the rotating rod 21. A second bevel gear 26 is meshed with the top of the first bevel gear 25. A rotating shaft 27 is fixedly installed at the top of the second bevel gear 26. The top of the rotating shaft 27 extends through to the outer side of the top of the movable cover plate 20. A rotating disk 28 is fixedly installed at the top of the rotating shaft 27. The top of the feed rack 11 has a fixed end at the end away from the U-shaped support plate 12. The fixed plate 29 and the arc-shaped positioning post 24 are movably inserted through the fixed plate 29. The positioning rod 30 is fixedly installed in the movable cover plate 20 by bolts. The two ends of the positioning block 23 are movably inserted through the positioning rod 30. The rotating disk 28 drives the second bevel gear 26 under the rotating shaft 27 to rotate. The second bevel gear 26 meshes with the first bevel gear 25 to drive the rotating rod 21 to rotate. The positioning blocks 23 at both ends of the rotating rod 21 cooperate with the positioning rod 30 through the positive and negative threads 22 to achieve relative or opposite movement, thereby completing the convenient assembly and disassembly between the movable cover plate 20 and the feeding rack 11.
[0027] The working principle of this utility model is as follows: Quartz sand to be magnetically separated is poured into the magnetic separator 10 through the filling hole 32. The magnetic device inside the magnetic separator 10 is rotated by the drive motor 15, reducer and transmission frame 16. The magnetic device is used to adsorb the metal particles in the quartz sand. After the adsorption is completed, the discharge cylinder 17 is opened to discharge the magnetically separated quartz sand. After the discharge is completed, the power supply of the electromagnet in the magnetic device is disconnected, so that the metal particles are discharged from the discharge cylinder 17 again.
[0028] When internal maintenance is required, the rotating disk 28 drives the second bevel gear 26 under the rotating shaft 27 to rotate. The second bevel gear 26 meshes with the first bevel gear 25 to drive the rotating rod 21 to rotate. The positioning blocks 23 at both ends of the rotating rod 21 move relative to each other through the positive and negative threads 22 and the positioning rod 30. The positioning blocks 23 drive the arc-shaped positioning column 24 to disengage from the fixed plate 29. The movable cover plate 20 is pulled horizontally by the handle 31 and slides out in the U-shaped support plate, realizing convenient disassembly between the magnetic separator 10 and the movable cover plate 20.
[0029] After maintenance is completed, the arc-shaped limiting rod 18 on the movable cover plate 20 is pushed into the U-shaped support plate by the handle 31. Then, the movable hole 33 is aligned with the fixed plate 29, and the rotating disk 28 is operated in the opposite direction to drive the arc-shaped positioning column 24 through the movable hole 33 into the fixed plate 29, thereby achieving high-efficiency assembly between the movable cover plate 20 and the magnetic separator 10.
[0030] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A modular quartz sand magnetic separator that is easy to maintain, comprising a magnetic separator drum (10), characterized in that, The magnetic separator (10) is fixedly installed with a feeding rack (11) on top. The feeding rack (11) is movably provided with a movable cover plate (20) for sealing the magnetic separator (10). A U-shaped support plate (12) is installed on the top of the feeding rack (11) to limit and support the movable cover plate (20). A positioning component is provided inside the movable cover plate (20). The positioning assembly includes a positioning block (23) that moves inside the movable cover plate (20). The movable cover plate (20) is movably connected to a rotating rod (21) via a bearing at one end away from the U-shaped support plate (12). The two ends of the rotating rod (21) are connected to the positioning block (23) through positive and negative threads (22). The positioning block (23) is fixedly mounted with an arc-shaped positioning post (24), which moves through the outside of the movable cover plate (20).
2. The modular quartz sand magnetic separator according to claim 1, characterized in that: The bottom of the magnetic separator (10) is equipped with an operating table (14) with support feet (13). The top of the operating table (14) is equipped with a drive motor (15). The output end of the drive motor (15) is connected to a transmission frame (16) through a reducer. The transmission frame (16) is connected to the internal rotating shaft of the magnetic separator (10).
3. The modular quartz sand magnetic separator according to claim 1, characterized in that: The movable cover plate (20) has an arc-shaped limiting rod (18) that matches the size of the U-support plate (12) fixedly installed at one end away from the rotating rod (21), and the arc-shaped limiting rod (18) moves within the U-support plate (12).
4. The modular quartz sand magnetic separator according to claim 1, characterized in that: A first bevel gear (25) is fixedly installed at the middle end of the rotating rod (21). A second bevel gear (26) is meshed with the top of the first bevel gear (25). A rotating shaft (27) is fixedly installed at the top of the second bevel gear (26). The top of the rotating shaft (27) extends through to the outer side of the top of the movable cover plate (20). A rotating disk (28) is fixedly installed at the top of the rotating shaft (27).
5. The modular quartz sand magnetic separator according to claim 1, characterized in that: The top of the feed rack (11) is fixedly installed with a fixing plate (29) at the end away from the U-shaped support plate (12). The arc-shaped positioning column (24) moves through the fixing plate (29). The positioning rod (30) is fixedly installed in the movable cover plate (20) by bolts. The two ends of the positioning block (23) move through the positioning rod (30).
6. The modular quartz sand magnetic separator according to claim 1, characterized in that: The bottom of the magnetic separator (10) is connected to a discharge cylinder (17) with a rotating cover. The top of the movable cover plate (20) has a handle (31) fixedly installed at one end near the rotating rod (21). The arc-shaped positioning column (24) moves within the movable holes (33) opened at both ends of the movable cover plate (20). The center of the movable cover plate (20) has an injection hole (32).