An automatic production device for artificial synthetic stone with simulated pattern texture

By designing automated fixing frames, conveying devices, pigment spraying, and heating and stirring structures, the problems of low efficiency and inconsistent quality in the production of artificial synthetic stone have been solved, achieving efficient and precise production of simulated patterns and textures.

CN224486373UActive Publication Date: 2026-07-14JIANGXI QIYE BUILDING MATERIALS CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGXI QIYE BUILDING MATERIALS CO LTD
Filing Date
2025-03-24
Publication Date
2026-07-14

AI Technical Summary

Technical Problem

In the current production process of artificial synthetic stone, the creation of simulated patterns and textures relies on manual operation, resulting in low production efficiency and inconsistent quality, and a lack of automated processes.

Method used

An automated production device was designed, comprising a fixed frame, a conveying device, a pigment spraying device, and a heating and stirring structure. The device utilizes a motor to drive a rotating rod and rollers to run a conveyor belt, and combines a chute and clamps to achieve automated material conveying. The pigment spraying device and the heating and stirring structure enable automated and precise operation.

Benefits of technology

It improves production efficiency, reduces manual handling workload, ensures material stability and pattern quality, and enables the rapid and accurate production of simulated patterns.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to artificial synthetic stone production equipment technical field, concretely is a kind of automatic production device of simulation pattern grain artificial synthetic stone, including fixed bracket, conveying device, pigment spraying device and heating stirring structure, the inside of fixed bracket is equipped with cavity, the inner wall of conveying device and cavity is fixed connection, the bottom of pigment spraying device and heating stirring structure and the top of fixed bracket are fixed connection, the conveying device includes motor fixedly connected on the surface of fixed bracket, the output of motor is fixedly connected with rotating rod, the surface of rotating rod is fixedly connected with roller, the surface of rotating rod is rotatably connected with transmission belt, another end of transmission belt is rotatably connected with another rotating rod. The utility model, by setting conveying device, realized the automatic conveying of material, reduced the workload of manual handling, improved production efficiency, and guaranteed the stability of material in conveying process.
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Description

Technical Field

[0001] This utility model relates to the technical field of artificial synthetic stone production equipment, and in particular to an automatic production device for artificial synthetic stone with simulated patterns. Background Technology

[0002] With the development of the building decoration industry, the demand for artificial synthetic stone is increasing. In the traditional production process of artificial synthetic stone, the creation of simulated patterns and textures mostly relies on manual operation, which is inefficient and results in inconsistent quality. Therefore, it is necessary to develop an automated production device for artificial synthetic stone with simulated patterns and textures.

[0003] The existing equipment lacks automated processes, and material handling and processing sequence control all require manual arrangement, resulting in a slow production pace that cannot meet the growing market demand. The existing equipment relies on manual operation, and the processes of manually mixing pigments and drawing patterns are cumbersome and time-consuming, resulting in low overall production efficiency. Utility Model Content

[0004] The purpose of this invention is to solve the problems of low production efficiency and high labor costs of existing equipment, and to propose an automatic production device for artificial synthetic stone with simulated patterns.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: an automatic production device for simulated patterned artificial stone, comprising a fixed frame, a conveying device, a pigment spraying device, and a heating and stirring structure. The fixed frame has an internal cavity, and the conveying device is fixedly connected to the inner wall of the cavity. The bottom of the pigment spraying device and the heating and stirring structure are fixedly connected to the top of the fixed frame. The conveying device includes a motor fixedly connected to the surface of the fixed frame. A rotating rod is fixedly connected to the output end of the motor. Rollers are fixedly connected to the surface of the rotating rod. A transmission belt is rotatably connected to the surface of the rotating rod. Another rotating rod is rotatably connected to the other end of the transmission belt. There are four rollers, and a conveyor belt is rotatably connected to the surface of each roller.

[0006] Furthermore, the inner wall of the fixing frame is provided with a sliding groove, and a fastener is slidably connected to the inner wall of the sliding groove.

[0007] Furthermore, a limiting recess is fixedly connected to the surface of the card, and the pigment spraying device includes a support frame fixedly connected to the top of the fixing frame.

[0008] Furthermore, a fixing nail is fixedly connected to the surface of the support frame, and a storage cylinder is fixedly connected to the top of the support frame.

[0009] Furthermore, a sprayer is fixedly connected to the bottom of the storage cylinder, and a template is engaged and connected to the groove of the limiting plate.

[0010] Furthermore, the heating and stirring structure includes a mixing tank fixedly connected to the top of the fixed frame, and a heating tube is fixedly connected to the inner wall of the mixing tank.

[0011] Furthermore, an electric heating wire is fixedly connected inside the heating tube, a stirrer is fixedly connected to the inner top wall of the mixing box, and a discharge pipe is fixedly connected to the inner bottom wall of the mixing box.

[0012] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0013] 1. In this utility model, a conveying device is set up, and a motor drives a rotating rod to rotate. The rollers on the rotating rod rotate accordingly, thereby driving the conveyor belt to run. The setting of four rollers ensures the stability and flatness of the conveyor belt operation. The transmission belt transmits power to another rotating rod, enabling the entire conveying system to operate continuously and efficiently. The cooperation of the chute and the clamp allows the limiting concave plate to slide flexibly within the fixed frame. Its position can be adjusted according to production needs, playing a limiting and guiding role for the material on the conveyor belt, ensuring that the material maintains a stable position and direction during the conveying process. The conveying device realizes the automated conveying of materials, reduces the workload of manual handling, improves production efficiency, and ensures the stability of materials during the conveying process. It provides a good foundation for subsequent processes such as pigment spraying and heating and stirring, making the entire production process smoother and more efficient.

[0014] 2. In this utility model, by setting up a pigment spraying device, a support frame is used to provide a stable support structure for the spraying device. The fixing nails further reinforce the support frame to ensure that it will not shake during operation. The storage cylinder is used to store pigment, providing sufficient raw materials for spraying. The sprayer can evenly spray the pigment in the storage cylinder onto the surface of the material. A template is fixed in the groove of the limiting concave plate. The pigment spraying device realizes the automation and precision of pigment spraying, avoids the errors and inconsistencies of manual spraying, improves the quality of patterns and textures and production efficiency, and can quickly and accurately produce various simulated patterns and textures. Attached Figure Description

[0015] Figure 1 A three-dimensional front view of an automatic production device for simulated patterned artificial synthetic stone is provided for this utility model;

[0016] Figure 2 This utility model presents a side view of the main structure of an automatic production device for artificial synthetic stone with simulated patterns.

[0017] Figure 3 This utility model presents a schematic diagram of the pigment spraying device in an automatic production apparatus for simulated patterned artificial synthetic stone.

[0018] Figure 4 This utility model presents a schematic diagram of the heating and stirring structure in an automatic production device for artificial synthetic stone with simulated patterns.

[0019] Figure 5 This invention presents a schematic diagram of the conveying device in an automated production apparatus for artificial synthetic stone with simulated patterns.

[0020] Legend:

[0021] 1. Fixed frame; 2. Conveying device; 21. Motor; 22. Rotating rod; 23. Roller; 24. Transmission belt; 25. Conveyor belt; 26. Slide chute; 27. Clamping device; 28. Limiting plate; 3. Pigment spraying device; 31. Support frame; 32. Fixing nail; 33. Storage cylinder; 34. Sprayer; 35. Template; 4. Heating and stirring structure; 41. Mixing box; 42. Heating tube; 43. Heating wire; 44. Stirrer; 45. Discharge pipe. Detailed Implementation

[0022] Please see Figure 1-5 This utility model provides a technical solution: an automatic production device for simulated patterned artificial synthetic stone, including a fixed frame 1, a conveying device 2, a pigment spraying device 3, and a heating and stirring structure 4. The fixed frame 1 has an internal cavity, the conveying device 2 is fixedly connected to the inner wall of the cavity, and the bottom of the pigment spraying device 3 and the heating and stirring structure 4 are fixedly connected to the top of the fixed frame 1.

[0023] The following section will describe in detail the specific configuration and function of its conveying device 2, pigment spraying device 3, and heating and stirring structure 4.

[0024] In this embodiment: the conveying device 2 includes a motor 21 fixedly connected to the surface of the fixed frame 1, a rotating rod 22 fixedly connected to the output end of the motor 21, a roller 23 fixedly connected to the surface of the rotating rod 22, a transmission belt 24 rotatably connected to the surface of the rotating rod 22, another rotating rod 22 rotatably connected to the other end of the transmission belt 24, four rollers 23, and a conveyor belt 25 rotatably connected to the surface of the rollers 23.

[0025] The effect achieved by the above components is as follows: by setting the motor 21, the rotational power can be stably output, and the rotational motion can be accurately transmitted to the rotating rod 22. The rotating rod 22 drives the rollers 23 on the surface to rotate with the rotation of the rotating rod 22. The rollers 23 play the role of supporting and driving the conveyor belt 25. The four rollers 23 are evenly distributed under the conveyor belt 25, providing stable and balanced support for the conveyor belt 25, ensuring that the conveyor belt 25 will not sink or tilt during operation, and ensuring the stability of the material during the conveying process.

[0026] Specifically, the inner wall of the fixing frame 1 is provided with a sliding groove 26, and a clip 27 is slidably connected to the inner wall of the sliding groove 26.

[0027] The effect achieved by the above components is that, by setting the sliding connection between the locking piece 27 and the chute 26, when conveying materials of different sizes and shapes, the position of the limiting concave plate 28 can be changed by sliding the locking piece 27, so that it can better limit and guide the materials.

[0028] Specifically, the surface of the card 27 is fixedly connected to the limiting recess 28, and the pigment spraying device 3 includes a support frame 31 fixedly connected to the top of the fixing frame 1.

[0029] The effect achieved by the above components is that by setting the support frame 31, a stable support structure is provided for the entire pigment spraying device 3.

[0030] Specifically, a fixing nail 32 is fixedly connected to the surface of the support frame 31, and a storage cylinder 33 is fixedly connected to the top of the support frame 31.

[0031] The effect achieved by the above components is as follows: by setting the fixing nail 32, the support frame 31 and the fixing frame 1 are fastened together, which improves the stability of the overall structure. The storage cylinder 33 is kept in a fixed position under the support of the support frame 31, which can stably store the pigment for the simulated pattern and ensure the continuous supply of materials in the spraying process.

[0032] Specifically, a sprayer 34 is fixedly connected to the bottom of the storage cylinder 33, and a template 35 is engaged and connected to the groove of the limiting plate 28.

[0033] The effects achieved by the above components are as follows: by setting the sprayer 34, the pigment in the storage cylinder 33 can be sprayed out evenly; by controlling the pressure and flow rate of the sprayer 34, the amount and range of the pigment can be precisely controlled; the template 35 that is stuck in the groove of the limiting concave plate 28 plays a key role in pattern forming.

[0034] Specifically, the heating and stirring structure 4 includes a mixing box 41 fixedly connected to the top of the fixed frame 1, and a heating tube 42 fixedly connected to the inner wall of the mixing box 41.

[0035] The effect achieved by the above components is that by setting the heating tube 42, the raw materials in the mixing box 41 can be heated evenly to promote chemical reactions or improve material properties, so that the raw materials are in a suitable temperature environment, thereby improving the efficiency of the production process and the quality of the products.

[0036] Specifically, an electric heating wire 43 is fixedly connected inside the heating tube 42, an agitator 44 is fixedly connected to the inner top wall of the mixing box 41, and a discharge pipe 45 is fixedly connected to the inner bottom wall of the mixing box 41.

[0037] The effect achieved by the above-mentioned components is as follows: by setting the agitator 44, the raw materials in the mixing tank 41 can be stirred during operation, so that the various raw materials are fully mixed and uniform, thereby improving the quality and performance stability of the product. The discharge pipe 45 on the bottom wall of the mixing tank 41 is used to transport the mixed material to the mold after the raw materials are mixed and heated.

[0038] Working principle: By setting up the conveying device 2, the motor 21 drives the rotating rod 22 to rotate, and the rollers 23 on the rotating rod 22 rotate accordingly, thereby driving the conveyor belt 25 to run. The setting of four rollers 23 ensures the stability and flatness of the conveyor belt 25. The transmission belt 24 transmits power to another rotating rod 22, so that the entire conveying system can operate continuously and efficiently. The cooperation of the chute 26 and the clamp 27 allows the limiting concave plate 28 to slide flexibly within the fixed frame 1. Its position can be adjusted according to production needs, which plays a limiting and guiding role for the material on the conveyor belt 25, ensuring that the material maintains a stable position and direction during the conveying process. The conveying device 2 realizes the automated conveying of materials, reduces the amount of manual handling, improves production efficiency, and ensures the stability of materials during the conveying process. It provides a good foundation for subsequent processes such as pigment spraying and heating and stirring, making the entire production process smoother and more efficient.

[0039] By setting up the pigment spraying device 3, the support frame 31 provides a stable support structure for the spraying device. The fixing nail 32 further reinforces the support frame 31 to ensure that it will not shake during operation. The storage cylinder 33 is used to store pigment and provide sufficient raw materials for spraying. The sprayer 34 can evenly spray the pigment in the storage cylinder 33 onto the surface of the material. The template 35 is fixedly connected to the groove of the limiting concave plate 28. The pigment spraying device 3 realizes the automation and precision of pigment spraying, avoids the errors and inconsistencies of manual spraying, improves the quality of patterns and production efficiency, and can quickly and accurately produce various simulated patterns.

Claims

1. An automatic production device for artificial synthetic stone with simulated patterns, comprising a fixed frame (1), a conveying device (2), a pigment spraying device (3), and a heating and stirring structure (4), characterized in that: The fixed frame (1) has an internal cavity. The conveying device (2) is fixedly connected to the inner wall of the cavity. The bottom of the pigment spraying device (3) and the heating and stirring structure (4) are fixedly connected to the top of the fixed frame (1). The conveying device (2) includes a motor (21) fixedly connected to the surface of the fixed frame (1). The output end of the motor (21) is fixedly connected to a rotating rod (22). The surface of the rotating rod (22) is fixedly connected to a roller (23). The surface of the rotating rod (22) is rotatably connected to a transmission belt (24). The other end of the transmission belt (24) is rotatably connected to another rotating rod (22). There are four rollers (23). The surface of the rollers (23) is rotatably connected to a conveyor belt (25).

2. The automatic production device for simulated patterned artificial stone according to claim 1, characterized in that: The inner wall of the fixing frame (1) is provided with a sliding groove (26), and a clip (27) is slidably connected to the inner wall of the sliding groove (26).

3. The automatic production device for simulated patterned artificial stone according to claim 2, characterized in that: The surface of the card (27) is fixedly connected to a limiting recess (28), and the pigment spraying device (3) includes a support frame (31) fixedly connected to the top of the fixing frame (1).

4. The automatic production device for simulated patterned artificial stone according to claim 3, characterized in that: The surface of the support frame (31) is fixedly connected with a fixing nail (32), and the top of the support frame (31) is fixedly connected with a storage cylinder (33).

5. The automatic production device for simulated patterned artificial stone according to claim 4, characterized in that: A sprayer (34) is fixedly connected to the bottom of the storage cylinder (33), and a template (35) is attached to the groove of the limiting plate (28).

6. The automatic production device for simulated patterned artificial stone according to claim 1, characterized in that: The heating and stirring structure (4) includes a mixing box (41) fixedly connected to the top of the fixed frame (1), and a heating tube (42) is fixedly connected to the inner wall of the mixing box (41).

7. An automatic production device for simulated patterned artificial stone according to claim 6, characterized in that: The heating tube (42) is fixedly connected to a heating wire (43), the mixing box (41) is fixedly connected to a stirrer (44) on its inner top wall, and the mixing box (41) is fixedly connected to a discharge pipe (45) on its inner bottom wall.