An automated painting apparatus

Abstract

The utility model provides an automatic spraying equipment, the inside symmetry of mounting frame is equipped with V type guide rail frame, the bottom end of V type guide rail frame is equipped with linear motor module, the top of V type guide rail frame is connected with the platform of carrying and sliding, the top of mounting frame is equipped with the spraying chamber, the inner top of spraying chamber is connected with the rotating disc that rotates, the inside installation of rotating disc has the stud bolt of both ends, the outside symmetry of stud bolt is connected with two groups of sliding blocks, and the opposite side of two groups of sliding blocks all is equipped with a plurality of groups of spraying head. The utility model discloses through setting adjusting mechanism, is convenient for the extension length of spraying head to adjust according to the workpiece of different size, has improved the use convenience and universality of equipment, through setting stud bolt and motor two, is convenient for the workpiece of different width size to carry out spraying treatment, sets up the rotating disc and motor one simultaneously, can rotate stable spraying to workpiece, has improved the practicability of spraying equipment.

Description

Technical Field

[0001] This utility model belongs to the field of spraying equipment technology, and more specifically, it relates to an automated spraying equipment. Background Technology

[0002] Automated spraying equipment is a specialized device that automatically applies a protective or decorative layer to the surface of a workpiece, replacing manual labor with intelligent operation. This reduces the labor intensity of manual spraying and achieves better results.

[0003] Existing automated spraying equipment requires downtime for loading and unloading workpieces, resulting in low efficiency. Furthermore, the spraying range is difficult to adjust flexibly according to workpiece size, leading to wasted spraying when applying coatings to workpieces of different dimensions. Therefore, this paper researches and improves upon existing structures and shortcomings to provide an automated spraying device with greater practical value. Utility Model Content

[0004] To solve the above-mentioned technical problems, this utility model provides an automated spraying device, which is achieved by the following specific technical means:

[0005] An automated spraying device includes a mounting frame. A V-shaped guide rail is symmetrically mounted inside the mounting frame. Mounting grooves are formed on both sides of the bottom end of the V-shaped guide rail. A linear motor module is installed inside the mounting groove. A loading platform is slidably connected to the top of the V-shaped guide rail. The slide of the linear motor module is fixedly connected to the loading platform. A spraying chamber is mounted at the top of the mounting frame. A rotating disk is rotatably connected to the inner top surface of the spraying chamber. A sliding groove is formed inside the rotating disk. A double-ended screw is installed inside the sliding groove. Two sets of sliders are symmetrically connected to the outer sides of the double-ended screws and are slidably connected inside the sliding groove. Multiple spray heads are mounted on opposite sides of each set of sliders, and an adjustment mechanism for adjusting the movement of the spray heads is provided on the outer side of each slider.

[0006] As a preferred embodiment of this utility model, the adjustment mechanism includes limiting frames fixedly installed on both sides of the center of the slider. Racks are slidably connected to the inner sides of both sets of limiting frames. A circular groove is formed at the center of the slider between the two sets of limiting frames. A gear is rotatably connected inside the circular groove, and both sides of the gear mesh with the two sets of racks respectively. A mounting plate is connected to one side of each rack. One side of each of the two mounting plates communicates with the spray head. A motor is fixedly installed at the center of each slider, and the output end of each motor is coaxially connected to the gear.

[0007] As a preferred technical solution of this utility model, one side of one set of mounting plates is provided with a guide groove, and the opposite side of the other set of mounting plates is provided with a guide block corresponding to the guide groove, and the guide block is slidably connected inside the guide groove.

[0008] As a preferred embodiment of this utility model, a motor is fixedly installed at the top of the spraying chamber, and the output end of the motor extends through the interior of the spraying chamber and is coaxially connected to the rotating disk; a motor is fixedly installed on the outer side of the rotating disk, and the output end of the motor extends through the interior of the slide groove and is coaxially connected to the double-headed screw.

[0009] As a preferred technical solution of this utility model, the top of the loading platform is provided with two sets of storage slots.

[0010] As a preferred embodiment of this utility model, the spraying chamber has openings on both the left and right sides, and an isolation door is installed on one side of each opening via a hinge.

[0011] As a preferred embodiment of this utility model, the mounting bracket is fixedly mounted with support legs at the four corners of its bottom end.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] This invention improves the ease of use and versatility of the equipment by incorporating an adjustment mechanism to facilitate the adjustment of the spray head's extension length according to workpieces of different sizes. The inclusion of a double-headed screw and a second motor allows for spraying workpieces of varying widths, while the rotating disc and a first motor ensure stable rotational spraying, enhancing the equipment's practicality. Furthermore, the use of two sets of storage slots on the loading platform, along with a V-shaped guide rail and a linear motor module, eliminates the need for users to stop the machine to retrieve sprayed workpieces or load workpieces awaiting spraying, reducing downtime and improving work efficiency. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the three-dimensional structure of this utility model. Figure 1 .

[0015] Figure 2 This is a schematic diagram of the three-dimensional structure of this utility model. Figure 2 .

[0016] Figure 3 This is a partial structural diagram of the present invention. Figure 1 .

[0017] Figure 4 This is a partial structural diagram of the present invention. Figure 2 .

[0018] Figure 5 This is a schematic diagram of the adjustment mechanism of this utility model.

[0019] In the diagram, the correspondence between component names and drawing numbers is as follows:

[0020] 1. Mounting bracket; 2. V-shaped guide rail bracket; 3. Linear motor module; 4. Loading platform; 5. Spraying chamber; 6. Rotary disk; 7. Double-ended screw; 8. Slider; 9. Adjustment mechanism; 901. Limiting bracket; 902. Rack; 903. Gear; 904. Guide block; 905. Mounting plate; 906. Motor 3; 10. Spraying head; 11. Motor 1; 12. Motor 2; 13. Storage slot; 14. Isolation door; 15. Support leg. Detailed Implementation

[0021] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0022] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In addition, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0023] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0024] Example:

[0025] As attached Figure 1 To be continued Figure 5 As shown:

[0026] This utility model provides an automated spraying equipment, including a mounting frame 1. A V-shaped guide rail frame 2 is symmetrically mounted inside the mounting frame 1. Mounting grooves are formed on both sides of the bottom end of the V-shaped guide rail frame 2. A linear motor module 3 is installed inside the mounting grooves. A carrying platform 4 is slidably connected to the top end of the V-shaped guide rail frame 2. The slide of the linear motor module 3 is fixedly connected to the carrying platform 4. A spraying chamber 5 is mounted at the top end of the mounting frame 1. A rotating disk 6 is rotatably connected to the inner top surface of the spraying chamber 5. A sliding groove is formed inside the rotating disk 6. A double-ended screw 7 is installed inside the sliding groove. Two sets of sliders 8 are symmetrically connected to the outer side of the double-ended screw 7, and the sliders 8 are slidably connected inside the sliding groove. Multiple spray heads 10 are mounted on opposite sides of the two sets of sliders 8, and an adjustment mechanism 9 for adjusting the movement of the spray heads 10 is provided on the outer side of each slider 8.

[0027] The adjustment mechanism 9 includes limiting frames 901 fixedly installed on both sides of the center of the slider 8. Racks 902 are slidably connected to the inner sides of both sets of limiting frames 901. A circular groove is formed at the center of the slider 8 between the two sets of limiting frames 901. A gear 903 is rotatably connected inside the circular groove, and both sides of the gear 903 mesh with the two sets of racks 902 respectively. A mounting plate 905 is connected to one side of each rack 902. One side of each mounting plate 905 communicates with the spray head 10. A motor 906 is fixedly installed at the center of each slider 8, and the output end of each motor 906 is coaxially connected to the gear 903. This facilitates adjustment of the extension length of the spray head 10 according to workpieces of different sizes, improving the ease of use and versatility of the equipment.

[0028] One set of mounting plates 905 has a guide groove on one side, and the other set of mounting plates 905 has a guide block 904 on the opposite side corresponding to the guide groove. The guide block 904 is slidably connected inside the guide groove to facilitate the sliding of the two sets of mounting plates 905 and prevent them from deviating during movement, which would affect subsequent use.

[0029] The top of the spraying chamber 5 is fixedly equipped with a motor 11, and the output end of the motor 11 extends into the interior of the spraying chamber 5 and is coaxially connected with the rotating disk 6. The outside of the rotating disk 6 is fixedly equipped with a motor 2 12, and the output end of the motor 2 12 extends into the interior of the slide groove and is coaxially connected with the double-headed screw 7, which facilitates the provision of power for the operation of the device and thus improves production efficiency.

[0030] The top of the loading platform 4 is provided with two sets of storage slots 13, which avoids the need for the user to stop the machine to take out the workpieces that have been sprayed and the workpieces to be sprayed, thereby reducing the downtime of the spraying equipment and improving work efficiency.

[0031] The spraying chamber 5 has openings on both the left and right sides, and each opening is fitted with an isolation door 14 via a hinge to prevent the sprayed paint from splashing everywhere, thereby ensuring the cleanliness of the working environment around the spraying equipment.

[0032] The mounting bracket 1 has four support legs 15 fixedly installed at the bottom corners, which can ensure the stability of the device during operation and bear the weight of the entire equipment.

[0033] The working principle of this embodiment:

[0034] When using the spraying equipment, first place the workpiece to be sprayed in the storage slot 13 inside the carrying platform 4, and start the linear motor module 3, which slowly slides into the spraying chamber 5 along the V-shaped guide rail 2. Then, start motor 12, which drives the double-headed screw 7 to rotate, and moves the slider 8 connected to the double-headed screw 7 to the center position according to the width of the workpiece. Next, start motor 906, which drives the gear 903 to rotate, thereby driving the two sets of racks 902 meshing with the gear 903 and The mounting plate 905 connected to the rack 902 is unfolded to a suitable length, and through CNC control, the two sets of mounting plates 905 are made to overlap, leaving only one side of the spray head 10 to work, to prevent waste during operation. Then, the motor 11 is started, which drives the rotating disk 6 and the slider 8 to rotate, so that the equipment can spray the workpiece in a comprehensive manner. When spraying the workpiece, another set of workpieces to be sprayed can be placed in another set of storage slots 13 inside the loading platform 4, so that it can carry out continuous operation without stopping the machine.

[0035] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.

Claims

1. An automated spraying device, comprising a mounting frame (1), characterized in that: The mounting frame (1) is symmetrically equipped with V-shaped guide rails (2). The bottom of the V-shaped guide rails (2) is provided with mounting grooves on both sides. A linear motor module (3) is installed inside the mounting grooves. A loading platform (4) is slidably connected to the top of the V-shaped guide rails (2). The slide of the linear motor module (3) is fixedly connected to the loading platform (4). A spraying chamber (5) is installed at the top of the mounting frame (1). A rotating disk (6) is rotatably connected to the inner top surface of the spraying chamber (5). A sliding groove is provided inside the rotating disk (6). A double-headed screw (7) is installed inside the sliding groove. Two sets of sliders (8) are symmetrically connected to the outside of the double-headed screw (7). The sliders (8) are slidably connected inside the sliding groove. Multiple spray heads (10) are installed on the opposite side of the two sets of sliders (8). An adjustment mechanism (9) for adjusting the movement of the spray head (10) is provided on the outside of the sliders (8).

2. The automated spraying equipment as described in claim 1, characterized in that: The adjustment mechanism (9) includes a limiting frame (901) fixedly installed on both sides of the center of the slider (8). The inner sides of the two sets of limiting frames (901) are slidably connected with racks (902). A circular groove is opened in the center of the slider (8) between the two sets of limiting frames (901). A gear (903) is rotatably connected inside the circular groove. The two sides of the gear (903) are respectively meshed with the two sets of racks (902). A mounting plate (905) is connected to one side of each rack (902). One side of each set of mounting plates (905) is connected to the spray head (10). A motor (906) is fixedly installed in the center of the slider (8). The output end of the motor (906) is coaxially connected to the gear (903).

3. The automated spraying equipment as described in claim 2, characterized in that: One of the mounting plates (905) has a guide groove on one side, and the other mounting plate (905) has a guide block (904) on the opposite side corresponding to the guide groove, and the guide block (904) is slidably connected inside the guide groove.

4. The automated spraying equipment as described in claim 1, characterized in that: The top of the spraying chamber (5) is fixedly installed with a motor (11), and the output end of the motor (11) extends into the interior of the spraying chamber (5) and is coaxially connected with the rotating disk (6); the outside of the rotating disk (6) is fixedly installed with a motor (12), and the output end of the motor (12) extends into the interior of the slide groove and is coaxially connected with the double-headed screw (7).

5. The automated spraying equipment as described in claim 1, characterized in that: The top of the loading platform (4) is provided with two sets of storage slots (13).

6. The automated spraying equipment as described in claim 1, characterized in that: The spraying chamber (5) has openings on both the left and right sides, and an isolation door (14) is installed on one side of each opening via a hinge.

7. The automated spraying equipment as described in claim 1, characterized in that: Support legs (15) are fixedly installed at the four corners of the bottom end of the mounting bracket (1).

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