A core-spun yarn production oiling device
By designing oil spraying and scraping components that adapt to cored wires of different diameters, the problems of low oil utilization and inadequate oil scraping in existing technologies have been solved, achieving a highly efficient oiling process for cored wires and improving oiling quality and oil utilization.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHANGZHOU WEIDA ALLOY MATERIAL CO LTD
- Filing Date
- 2025-07-29
- Publication Date
- 2026-07-14
AI Technical Summary
Existing cored wire oiling equipment has low oil utilization and the oil scraping components cannot adapt to cored wires of different diameters, resulting in low oiling efficiency and quality.
An oil-passing device was designed, which includes an oil spraying assembly, an oil scraping assembly, and a drying assembly. The scraper and the oil nozzle are driven by a hydraulic telescopic cylinder. The spraying and scraping of oil are adjusted according to the diameter of the core wire. The oil is recovered by combining an annular groove and an oil drain nozzle, thereby improving the oil utilization rate and the quality of oil scraping.
It improves the quality and efficiency of oiling cored wires, effectively increases the utilization rate of oil, adapts to cored wires of different diameters, reduces wear, and improves the oil scraping effect.
Smart Images

Figure CN224486402U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cored wire production technology, specifically to an oiling device for cored wire production. Background Technology
[0002] Cored wire is made by wrapping alloy powder around a strip of steel. Depending on the alloy powder, cored wire can be divided into silicon-calcium-barium wire, barium-aluminum wire, calcium-iron wire, etc. The appearance of cored wire is similar to that of a coil. Types of cored wire include pure calcium wire, silicon-calcium wire, aluminum-calcium wire, rare earth wire, titanium-iron wire, etc. In the production process of cored wire, the wound cored wire needs to be oiled.
[0003] A cored wire oiling device, with announcement number CN219024804U, belongs to the field of cored wire oiling. It includes a base plate, a mounting frame, a guide, an oiling component, and an oil scraping component. The mounting frame is mounted on the base plate, and the guide is mounted on the mounting frame. The guide is used to transport and guide the cored wire during the oiling process. The oiling component, mounted on the mounting frame, is used to apply oil to the cored wire. The device uses a second and a third motor to drive two sets of rotating drums in opposite directions, causing two sets of belts to move in the same direction. This allows the two sets of belts to move and transport the cored wire without deviation.
[0004] This device uses an oiling cylinder to oil the cored wire. However, the oil utilization rate is low during the oiling process, and the oil scraper can only scrape oil from cored wires of the same diameter, which cannot meet the oiling needs of cored wires of various diameters. The oiling efficiency and quality are low. Therefore, it is necessary to design an oiling device for cored wire production that improves the oiling efficiency and quality. Utility Model Content
[0005] The purpose of this invention is to address the shortcomings of existing technologies by providing an oiling device for cored wire production, thereby solving the problems mentioned in the background section.
[0006] To solve the above-mentioned technical problems, this utility model provides the following technical solution: an oiling device for cored wire production, including a workbench, on which an oil spraying component, an oil scraping component, and a drying component are sequentially arranged along the transmission direction of the cored wire. An oil collecting groove is provided on the workbench, located directly below the oil spraying component and the oil scraping component. The oil scraping component includes a connecting block, on which a wire-passing cavity is provided. Several slidable scrapers are arranged along the axial direction of the wire-passing cavity. Each scraper has a wire-passing hole. An annular groove is provided on the inner wall of each wire-passing hole on the side near the transmission direction of the cored wire. The inner diameter of the wire-passing hole relative to the annular groove on the side near the transmission direction is larger than the diameter of the cored wire passing through the corresponding scraper. An oil leakage hole is provided on the side of the annular groove near the workbench. An oil leakage nozzle is fixedly connected to the scraper corresponding to the oil leakage hole. A round hole is provided on the connecting block corresponding to the oil leakage nozzle. The oil leakage nozzle is fitted and sealed with the round hole.
[0007] This utility model further explains that the diameter of the wire-passing holes on the scraper plates decreases sequentially along the transmission direction of the cored wire, and each wire-passing hole is fitted with a rubber ring of a corresponding diameter. The rubber rings on the wire-passing holes of different diameters respectively scrape off the oil from the cored wire of the corresponding diameter.
[0008] This utility model further illustrates that the oil scraping assembly also includes two connecting plates 2. The two connecting plates 2 are symmetrically arranged with the cored wire transmission line as a reference. The connecting block is fixedly connected between the two connecting plates 2. The connecting block has a sliding groove along its length direction corresponding to the scraper. A connecting plate 3 is fixedly connected to the side of the scraper away from the worktable. A hydraulic telescopic cylinder 3 is provided at both ends of the connecting plate 3 along its length direction and on the side closer to the worktable. The fixed end of the hydraulic telescopic cylinder 3 is fixedly connected to the connecting plate 2, and the output end of the hydraulic telescopic cylinder 3 is fixedly connected to the connecting plate 3.
[0009] This utility model further describes that the oil injection assembly includes a connecting frame 1, which is fixedly connected to the workbench. A groove 2 is formed on the side of the connecting frame 1 facing the workbench. A circular ring is fixedly connected within the groove 2. Four hydraulic telescopic cylinders 2 are arranged within the circular ring, evenly distributed circumferentially around the axis of the circular ring. The angle between the four hydraulic telescopic cylinders 2 and the vertical line of the center of the circular ring is 45°. The fixed ends of the four hydraulic telescopic cylinders 2 are fixedly connected to the inner wall of the circular ring. The output ends of the hydraulic telescopic cylinders 2 face the center of the circular ring. Each output end of the hydraulic telescopic cylinder 2 is fixedly connected to an oil nozzle. The input pipe of the oil nozzle is connected to an oil pump. The input pipe of the oil pump is connected to an oil tank located within the workbench. An oil outlet is formed on the side of the circular ring near the oil collection groove.
[0010] The present invention further describes that the drying component includes a block, on which a drying cavity is formed. The drying cavity is coaxially arranged with the transmission center line of the cored wire. A plurality of air holes are formed on the inner wall of the drying cavity. The plurality of air holes are arranged in a circular array with the axis of the drying cavity as a reference. The block has an air cavity, which is connected to the air holes. A fan is connected to the air cavity pipe.
[0011] The present invention further describes that a connecting plate is fixedly connected to both sides of the workbench along its length direction. A hydraulic telescopic cylinder is provided on the connecting plate. The fixed end of the hydraulic telescopic cylinder is fixedly connected to the connecting plate. A bracket is fixedly connected to the output end of the hydraulic telescopic cylinder. A groove is provided on the side of the bracket away from the hydraulic telescopic cylinder. A guide wheel is rotatably connected in the groove.
[0012] This invention further explains that the output ends of the four fuel injectors can all spray fuel in a 120° fan-shaped area.
[0013] Compared with the prior art, the beneficial effects achieved by this utility model are as follows: This utility model improves the oiling quality and efficiency of the cored wire by setting a hydraulic telescopic cylinder and spraying the cored wire with an oil nozzle according to the diameter of the cored wire, while effectively improving the utilization rate of the oil for the cored wire.
[0014] By setting up multiple scrapers and wire guide holes of different diameters and rubber rings, scrapers with corresponding diameter wire guide holes are used to scrape oil from cored wires of different diameters. By setting up annular grooves, oil leakage holes, oil leakage nozzles, and round holes, the scraped oil is recycled, which improves the quality of oil scraping from cored wires and increases the oil recycling rate. Attached Figure Description
[0015] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0017] Figure 2 This is a schematic diagram of the fuel injection assembly structure of this utility model;
[0018] Figure 3 This is a schematic diagram of the disassembled structure of the oil scraping component of this utility model;
[0019] Figure 4 This is a schematic cross-sectional view of the side portion of the oil scraping component of this utility model;
[0020] Figure 5 This is the utility model Figure 4 A magnified schematic diagram of the structure of region A;
[0021] Figure 6 This is the utility model Figure 4 A magnified schematic diagram of the local structure of region B;
[0022] Figure 7 This is a schematic diagram of the drying component structure of this utility model;
[0023] In the diagram: 1. Workbench; 2. Oil spray assembly; 3. Oil scraper assembly; 4. Drying assembly; 5. Oil collection tank; 6. Connecting plate one; 7. Hydraulic telescopic cylinder one; 8. Groove one; 9. Guide wheel; 10. Connecting frame one; 11. Groove two; 12. Ring; 13. Hydraulic telescopic cylinder two; 14. Oil injector; 15. Oil outlet; 16. Connecting plate two; 17. Connecting block; 18. Cable passage cavity; 19. Slide groove; 20. Scraper; 21. Connecting plate three; 22. Hydraulic telescopic cylinder three; 23. Cable passage hole; 24. Annular groove; 25. Oil leakage hole; 26. Oil leakage nozzle; 27. Round hole; 28. Block; 29. Drying chamber; 30. Air hole; 31. Air cavity; 32. Support. Detailed Implementation
[0024] The following detailed, non-limiting description of the present invention, in conjunction with preferred embodiments and accompanying drawings, is provided. Obviously, the described embodiments are merely some, not all, of the embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0025] Please see Figure 1-7 The present invention provides a technical solution: an oiling device for cored wire production, including a workbench 1. An oil spraying assembly 2, an oil scraping assembly 3, and a drying assembly 4 are arranged sequentially on the workbench 1 along the transmission direction of the cored wire. An oil collecting trough 5 is provided on the workbench 1, which is located directly below the oil spraying assembly 2 and the oil scraping assembly 3, and is used to collect the oil flowing down from the oil spraying assembly 2 and the oil scraping assembly 3.
[0026] Both sides of the workbench 1 along its length are fixedly connected to a connecting plate 6. The connecting plate 6 is horizontally set, and a hydraulic telescopic cylinder 7 is set on the connecting plate 6. The hydraulic telescopic cylinder 7 is vertically set, and the fixed end of the hydraulic telescopic cylinder 7 is fixedly connected to the connecting plate 6. The output end of the hydraulic telescopic cylinder 7 is fixedly connected to a bracket 32. A groove 8 is opened on the side of the bracket 32 away from the hydraulic telescopic cylinder 7. A guide wheel 9 is rotatably connected in the groove 8. The guide wheel 9 is a "V" shaped roller.
[0027] The cored wire is placed on the guiding wheel 9 on one side of the workbench 1, and sequentially passes through the oil spraying component 2, the oil scraping component 3, and the drying component 4, and then is placed on the guiding wheel 9 on the other side of the workbench 1 and is wound and牵引 by the winding machine.
[0028] As Figure 2 , the oil spraying component 2 includes a first connecting frame 10. The first connecting frame 10 is in a "U" shape. The first connecting frame 10 is fixedly connected to the workbench 1. A second groove 11 is opened on the side of the first connecting frame 10 facing the workbench 1. The second groove 11 is arranged opposite to the oil collecting groove 5. A circular ring 12 is fixedly connected in the second groove 11. A plurality of second hydraulic telescopic cylinders 13 are arranged in the circular ring 12. In this embodiment, four second hydraulic telescopic cylinders 13 are provided. The four second hydraulic telescopic cylinders 13 are evenly distributed in a circle with the axis of the circular ring 12 as the center. The included angle between the four second hydraulic telescopic cylinders 13 and the vertical line of the center of the circular ring 12 is 45°.
[0029] The fixed ends of the four second hydraulic telescopic cylinders 13 are fixedly connected to the inner wall of the circular ring 12. The output ends of the second hydraulic telescopic cylinders 13 face the center of the circular ring 12. And the output end of each second hydraulic telescopic cylinder 13 is fixedly connected with an oil spraying nozzle 14. The input end of the oil spraying nozzle 14 is connected with an oil pump through a pipeline. The input end of the oil pump is connected with a fuel tank through a pipeline. The fuel tank is located inside the workbench 1.
[0030] The bottom side of the oil collecting groove 5 is connected to the fuel tank through a pipeline. A filter is fixedly connected to the input port of the oil collecting groove 5 connected to the fuel tank to filter impurities in the oil in the oil collecting groove 5.
[0031] The output ends of the four oil spraying nozzles 14 can all spray an oil spraying area in a 120° fan shape, so as to completely spray the cored wire passing through the center of the circular ring 12 with oil.
[0032] An oil outlet 15 is opened on the side of the circular ring 12 close to the oil collecting groove 5. The oil sprayed on the circular ring 12 by the oil spraying nozzle 14 flows into the oil collecting groove 5 through the oil outlet 15 under the action of gravity.
[0033] As Figure 3 , the oil scraping component 3 includes two second connecting plates 16. The second connecting plates 16 are in an "L" shape. The two second connecting plates 16 are symmetrically arranged with respect to the transmission line of the cored wire. The short plate sides of the two second connecting plates 16 face away from each other.
[0034] A connecting block 17 is fixedly connected between the two second connecting plates 16. A wire passing cavity 18 is opened on the connecting block 17. The wire passing cavity 18 is in a cylindrical structure. The wire passing cavity 18 is coaxial with the transmission line of the cored wire and is open at both ends along the axial direction.
[0035] The connecting block 17 has several grooves 19 along its length. The grooves 19 are arranged linearly and evenly along the length of the connecting block 17. The grooves 19 are connected to the wire passage cavity 18. Each groove 19 is slidably connected to a scraper 20. A connecting plate 21 is fixedly connected to the side of the scraper 20 away from the worktable 1. The connecting plate 21 is horizontally set. Hydraulic telescopic cylinders 22 are set at both ends of the connecting plate 21 along its length and on the side closer to the worktable 1. The hydraulic telescopic cylinders 22 are vertically set. The fixed end of the hydraulic telescopic cylinder 22 is fixedly connected to the connecting plate 16. The output end of the hydraulic telescopic cylinder 22 is fixedly connected to the connecting plate 21, so that the scraper 20 is driven to rise and fall along the groove 19 through the hydraulic telescopic cylinder 22.
[0036] Each scraper 20 has a wire-passing hole 23. The diameter of the wire-passing holes 23 on several scrapers 20 decreases sequentially along the transmission direction of the cored wire. The wire-passing holes 23 with the largest diameter correspond to the cored wires with the largest diameter. Each wire-passing hole 23 is fitted with a rubber ring of the corresponding diameter. Thus, according to the diameter of the cored wire being oiled, the scraper 20 with the wire-passing hole 23 of the corresponding diameter is controlled to descend, so that the wire-passing hole 23 is coaxial with the wire-passing cavity 18. The cored wire passes through the wire-passing hole 23, and the excess oil on the cored wire is scraped off by the rubber ring on the wire-passing hole 23. While reducing the wear of the cored wire, the elasticity of the rubber ring itself makes it fit the cored wire better, thereby improving the oil scraping effect on the cored wire.
[0037] like Figure 4 , Figure 5 Each wire passage hole 23 has an annular groove 24 on the side of its inner wall near the direction of core wire transmission. The cross-sectional shape of the annular groove 24 in its radial direction is trapezoidal. The inner diameter of the wire passage hole 23 relative to the side of the annular groove 24 near the transmission direction is larger than the diameter of the core wire passing through the scraper 20, so that the oil scraped off the core wire by the wire passage hole 23 flows into the annular groove 24.
[0038] like Figure 5 , Figure 6 An oil drain hole 25 is provided on the side of the annular groove 24 near the workbench 1. An oil drain nozzle 26 is fixedly connected to the scraper 20 corresponding to the oil drain hole 25. The oil drain nozzle 26 is a hollow cylinder with open ends. The oil drain hole 25 is connected to the oil drain nozzle 26.
[0039] The connecting block 17 has a round hole 27 corresponding to the oil leak nozzle 26. The oil leak nozzle 26 and the round hole 27 are fitted together in a sealing connection. The oil is collected through the annular groove 24 and enters the oil leak hole 25, and flows into the oil collection tank 5 through the oil leak nozzle 26 and the round hole 27.
[0040] like Figure 7The drying component 4 includes a block 28, which is a cuboid. A drying cavity 29 is provided on the block 28. The drying cavity 29 is a cylindrical cavity with openings at both ends. The drying cavity 29 is coaxially arranged with the transmission center line of the core wire. A number of air holes 30 are provided on the inner wall of the drying cavity 29. The air holes 30 are arranged in a circular array with the axis of the drying cavity 29 as the reference.
[0041] Block 28 has an air cavity 31, which is connected to the air hole 30. The air cavity 31 is connected to a fan through a pipe. The fan blows air from the air hole 30 through the air cavity 31 to dry the cored wire passing through the drying chamber 29.
[0042] In this embodiment, the diameter of the required oil-coated core wire is determined, and the scraper 20 with the corresponding diameter oil passage hole on the oil scraping assembly 3 is controlled to descend according to the diameter of the core wire, so that the axis of the oil passage hole is coaxial with the axis of the oil passage cavity.
[0043] Subsequently, the cored wire is manually pulled through the oil spraying assembly 2, the oil scraping assembly 3, and the drying assembly 4 in sequence, and the cored wire is laid on the guide wheels 9 at both ends of the workbench 1. Finally, it is fixed on the winding machine and provided by winding.
[0044] Based on the diameter of the cored wire, the height of the guide wheel 9 is adjusted by extending or retracting the output end of the hydraulic telescopic cylinder 7, so that the central axis of the cored wire coincides with the central axis of the wire passage cavity 18.
[0045] Subsequently, based on the diameter of the core wire, the distance between the fuel injector 14 and the center of the ring 12 is adjusted by extending and retracting the output end of the hydraulic telescopic cylinder 13. This distance is positively correlated with the diameter of the core wire; that is, the smaller the diameter of the core wire, the smaller the distance between the fuel injector 14 and the center of the ring 12.
[0046] Then, the cored wire is wound and pulled by a winding machine. When the cored wire passes through the oil spraying assembly 2, it is sprayed with oil from all directions by four nozzles.
[0047] After the oil spraying is completed, the cored wire passes through the wire hole 23 of the scraper 20. The excess oil on the cored wire is scraped off by the rubber ring on the side of the wire hole 23 that is close to the direction of the cored wire. The scraped oil enters the annular groove 24 and is collected in the oil drain hole 25 under the action of gravity. It then flows into the oil collection tank 5 through the oil drain nozzle 26 and the round hole 27. The oil in the oil collection tank 5 is filtered by the oil filter and then re-enters the oil tank through the pipeline for reuse.
[0048] After the oil is scraped off, the cored wire passes through the drying chamber 29. The fan blows air through the air chamber 31 and out of the air hole 30 to dry the oil on the cored wire. The dried cored wire is then wound onto the winding machine, thus completing the oiling process of the cored wire.
[0049] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0050] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.
Claims
1. An oiling device for cored wire production, characterized in that: The system includes a workbench (1), on which an oil spraying assembly (2), an oil scraping assembly (3), and a drying assembly (4) are sequentially arranged along the transmission direction of the cored wire. An oil collection trough (5) is provided on the workbench (1), located directly below the oil spraying assembly (2) and the oil scraping assembly (3). The oil scraping assembly (3) includes a connecting block (17), on which a wire-passing cavity (18) is provided. Several slidable scrapers (20) are arranged along the axial direction of the wire-passing cavity (18), and each scraper (20) has a wire-passing hole (23). An annular groove (24) is provided on the inner wall of the wire passage hole (23) on the side near the transmission direction of the cored wire. The inner diameter of the wire passage hole (23) relative to the annular groove (24) on the side near the transmission direction is larger than the diameter of the cored wire passing through the scraper (20). An oil leakage hole (25) is provided on the side of the annular groove (24) near the worktable (1). An oil leakage nozzle (26) is fixedly connected to the scraper (20) corresponding to the oil leakage hole (25). A round hole (27) is provided on the connecting block (17) corresponding to the oil leakage nozzle (26). The oil leakage nozzle (26) and the round hole (27) are fitted together and sealed.
2. The oiling device for cored wire production according to claim 1, characterized in that: The diameter of the wire passage holes (23) on several scrapers (20) decreases sequentially along the transmission direction of the cored wire. Each wire passage hole (23) is fitted with a rubber ring of a corresponding diameter. The rubber rings on the wire passage holes (23) of different diameters respectively scrape off the cored wire of the corresponding diameter with oil.
3. The oiling device for cored wire production according to claim 2, characterized in that: The oil scraping assembly (3) also includes two connecting plates (16). The two connecting plates (16) are symmetrically arranged with the core wire transmission line as the reference. The connecting block (17) is fixedly connected between the two connecting plates (16). The connecting block (17) has a groove (19) on its length direction corresponding to the scraper (20). The scraper (20) is fixedly connected to a connecting plate (21) on the side away from the worktable (1). The connecting plate (21) has a hydraulic telescopic cylinder (22) at both ends along the length direction and on the side close to the worktable (1). The fixed end of the hydraulic telescopic cylinder (22) is fixedly connected to the connecting plate (16), and the output end of the hydraulic telescopic cylinder (22) is fixedly connected to the connecting plate (21).
4. The oiling device for cored wire production according to claim 3, characterized in that: The oil injection assembly (2) includes a connecting frame (10), which is fixedly connected to the workbench (1). The connecting frame (10) has a groove (11) on one side facing the workbench (1). A ring (12) is fixedly connected in the groove (11). Four hydraulic telescopic cylinders (13) are arranged in the ring (12). The four hydraulic telescopic cylinders (13) are evenly distributed in a circle around the axis of the ring (12). The four hydraulic telescopic cylinders (13) are perpendicular to the center of the ring (12). The included angle of the straight line is 45°. The fixed ends of the four hydraulic telescopic cylinders (13) are fixedly connected to the inner wall of the ring (12). The output end of the hydraulic telescopic cylinders (13) faces the center of the ring (12). Each hydraulic telescopic cylinder (13) is fixedly connected to an oil nozzle (14). The input end pipe of the oil nozzle (14) is connected to an oil pump. The input end pipe of the oil pump is connected to an oil tank. The oil tank is located inside the workbench (1). An oil outlet (15) is opened on the side of the ring (12) near the oil collection tank (5).
5. The oiling device for cored wire production according to claim 4, characterized in that: The drying component (4) includes a block (28), on which a drying cavity (29) is provided. The drying cavity (29) is coaxially arranged with the transmission center line of the core wire. A plurality of air holes (30) are provided on the inner wall of the drying cavity (29). The plurality of air holes (30) are arranged in a circular array with the axis of the drying cavity (29) as a reference. A wind cavity (31) is provided on the block (28). The wind cavity (31) is connected to the air holes (30). A fan is connected to the wind cavity (31) through a pipe.
6. The oiling device for cored wire production according to claim 5, characterized in that: The workbench (1) is fixedly connected to both sides of the length direction by a connecting plate (6). A hydraulic telescopic cylinder (7) is provided on the connecting plate (6). The fixed end of the hydraulic telescopic cylinder (7) is fixedly connected to the connecting plate (6). A bracket (32) is fixedly connected to the output end of the hydraulic telescopic cylinder (7). A groove (8) is provided on the side of the bracket (32) away from the hydraulic telescopic cylinder (7). A guide wheel (9) is rotatably connected in the groove (8).
7. The oiling device for cored wire production according to claim 6, characterized in that: The output ends of the four fuel injectors (14) are all capable of spraying fuel in a 120° fan shape.