An automatic positioning plastic spraying device based on laser ranging

Abstract

This utility model relates to the field of spraying equipment technology, and in particular to an automatic positioning plastic spraying device based on laser ranging. It includes a spraying box, inside which a spraying mechanism is installed. A mounting base is fixedly connected to the center of the top of the inner wall of the spraying box. Electric slide rails are fixedly connected inside the spraying box, both above and below the spraying mechanism. A sliding table is installed on the outer wall of the electric slide rails. An air pump is fixedly connected inside the spraying box, and an exhaust pipe is fixedly connected to the outlet of the air pump. A controller is installed on the outer wall of the spraying box, and a power plug is fixedly connected to the back of the spraying box. By designing an automatic positioning plastic spraying device based on laser ranging, and utilizing the spraying mechanism within this device for spraying, the problem of existing plastic spraying devices being unable to automatically position the spraying location during spraying, requiring constant adjustments by workers, and being inconvenient to use, is solved.

Description

Technical Field

[0001] This utility model relates to the field of spraying equipment technology, specifically to an automatic positioning plastic spraying device based on laser ranging. Background Technology

[0002] Plastic spraying equipment is used for spraying plastic parts, but existing plastic spraying equipment still has shortcomings. Specifically, existing plastic spraying equipment cannot automatically position the spraying position during spraying, requiring workers to make constant adjustments, which is inconvenient to use.

[0003] Therefore, an automatic positioning plastic spraying device based on laser ranging is needed to solve the problems mentioned in the background art. Utility Model Content

[0004] The purpose of this invention is to provide an automatic positioning plastic spraying device based on laser ranging to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] An automatic positioning plastic spraying device based on laser ranging includes a spraying box, a spraying mechanism inside the spraying box, a mounting base fixedly connected to the top center of the inner wall of the spraying box, electric slide rails fixedly connected inside the spraying box and above and below the spraying mechanism, a slide table installed on the outer wall of the electric slide rails, an air pump fixedly connected inside the spraying box, an exhaust pipe fixedly connected to the air outlet of the air pump, a controller installed on the outer wall of the spraying box, and a power plug fixedly connected to the back of the spraying box.

[0007] The spraying mechanism includes an adjusting seat slidably connected to the inner wall of the spraying box. A drive screw is rotatably connected inside the adjusting seat. A sliding nut is threadedly connected to the outer wall of the drive screw and inside the adjusting seat. A sliding seat is fixedly connected to the outer wall of the sliding nut and inside the adjusting seat. An automatic spray gun is fixedly connected to the outer wall of the sliding seat and outside the adjusting seat. A guide tube is fixedly connected to the feed inlet of the automatic spray gun. Laser rangefinders are fixedly connected to the top, bottom, and both sides of the sliding seat at positions away from the automatic spray gun. A flow guide tube is fixedly connected inside the sliding seat near the laser rangefinder. A protective nozzle is fixedly connected to the outer wall of the flow guide tube. An air inlet tube is fixedly connected to the outer wall of the flow guide tube. A servo motor is fixedly connected inside the adjusting seat at a corresponding position of the drive screw. A solenoid valve is installed on the outer surface of the air inlet tube.

[0008] As a preferred embodiment of this utility model, the spraying mechanism is provided in two sets, and the electric slide rail, air pump, power plug and controller are all connected by electrical connection.

[0009] As a preferred embodiment of this utility model, both the adjusting seat and the sliding seat are made of aluminum alloy. The adjusting seat has an I-shaped structure design, and the servo motor, the drive screw, the adjusting seat, and the sliding table are all fixedly connected.

[0010] As a preferred embodiment of this utility model, both the feed pipe and the air inlet pipe are made of polyethylene plastic hose, multiple sets of protective nozzles are provided, and the sliding seat and the adjusting seat are connected by a sliding connection.

[0011] As a preferred embodiment of this utility model, both the air inlet pipe and the material guide pipe extend through and out of the spray box, and the guide pipe has a ring structure design.

[0012] As a preferred embodiment of this utility model, the protective nozzle penetrates and extends beyond the sliding seat, and the automatic spray gun, laser rangefinder, servo motor, solenoid valve, and controller are all electrically connected.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. This utility model designs an automatic positioning plastic spraying device based on laser ranging. The spraying mechanism within this device performs spraying. The spraying box is opened, and the plastic parts are fixedly placed on top of the mounting base. The spraying box is closed, and the guide pipe is connected to the paint delivery pump. The paint delivery pump delivers paint into the guide pipe. The controller activates the laser ranging sensor, which automatically detects the distance between the automatic spray gun and the inner wall of the spraying box. The controller calculates the position of the automatic spray gun based on the sensor's detection data. Based on the calculated position data, the controller activates the electric slide rail and servo motor. The electric slide rail drives the adjusting seat and the automatic spray gun to move back and forth via a slide table. The servo motor drives the sliding nut and the automatic spray gun to move up and down via a drive screw, thereby adjusting the position of the automatic spray gun so that it is aligned with the plastic parts. The position of the automatic spray gun can be determined in real time based on the detection data, solving the problem that existing plastic spraying devices cannot automatically position the spraying location during spraying, requiring constant adjustments by workers and causing inconvenience. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0016] Figure 2 This is a cross-sectional view of the present invention;

[0017] Figure 3This utility model Figure 2 Enlarged view of point A in the middle.

[0018] In the diagram: 1. Spraying box; 2. Spraying mechanism; 3. Mounting base; 4. Electric slide rail; 5. Slide table; 6. Air pump; 7. Exhaust pipe; 8. Controller; 9. Power plug; 201. Adjusting seat; 202. Drive screw; 203. Sliding nut; 204. Sliding seat; 205. Automatic spray gun; 206. Material guide pipe; 207. Laser rangefinder sensor; 208. Flow guide pipe; 209. Protective nozzle; 210. Air inlet pipe; 211. Servo motor; 212. Solenoid valve. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0020] To facilitate understanding of this utility model, a more comprehensive description of the utility model will be given below with reference to the accompanying drawings, and several embodiments of the utility model will be provided. However, the utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and complete.

[0021] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0022] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0023] For examples, please refer to Figure 1-3 This utility model provides a technical solution:

[0024] An automatic positioning plastic spraying device based on laser ranging includes a spraying box 1, a spraying mechanism 2 is installed inside the spraying box 1, a mounting base 3 is fixedly connected to the center of the top of the inner wall of the spraying box 1, an electric slide rail 4 is fixedly connected inside the spraying box 1 and above and below the spraying mechanism 2, a slide table 5 is installed on the outer wall of the electric slide rail 4, an air pump 6 is fixedly connected inside the spraying box 1, an exhaust pipe 7 is fixedly connected to the air outlet of the air pump 6, a controller 8 is installed on the outer wall of the spraying box 1, and a power plug 9 is fixedly connected to the back of the spraying box 1.

[0025] The spraying mechanism 2 is equipped with two sets of components, and the electric slide rail 4, air pump 6, power plug 9 and controller 8 are all connected by electrical connection.

[0026] In this embodiment, reference Figure 2 and Figure 3 The spraying mechanism 2 includes an adjusting seat 201 slidably connected to the inner wall of the spraying box 1. A drive screw 202 is rotatably connected inside the adjusting seat 201. A sliding nut 203 is threadedly connected to the outer wall of the drive screw 202 and inside the adjusting seat 201. A sliding seat 204 is fixedly connected to the outer wall of the sliding nut 203 and inside the adjusting seat 201. An automatic spray gun 205 is fixedly connected to the outer wall of the sliding seat 204 and outside the adjusting seat 201. A guide tube 206 is fixedly connected to the feed inlet of the automatic spray gun 205. A laser rangefinder 207 is fixedly connected to the top, bottom, and both sides of the automatic spray gun 205. A guide tube 208 is fixedly connected inside the sliding seat 204 and near the laser rangefinder 207. A protective nozzle 209 is fixedly connected to the outer wall of the guide tube 208. An air inlet pipe 210 is fixedly connected to the outer wall of the guide tube 208. A servo motor 211 is fixedly connected inside the adjusting seat 201 and at the corresponding position of the drive screw 202. A solenoid valve 212 is installed on the outer surface of the air inlet pipe 210.

[0027] The adjusting seat 201 and sliding seat 204 are both made of aluminum alloy. The adjusting seat 201 has an I-shaped structure design. The servo motor 211 and the drive screw 202, as well as the adjusting seat 201 and the slide table 5, are all fixedly connected. The guide pipe 206 and the air inlet pipe 210 are both made of polyethylene plastic hose. Multiple sets of protective nozzles 209 are provided. The sliding seat 204 and the adjusting seat 201 are slidably connected. The air inlet pipe 210 and the guide pipe 206 both penetrate and extend to the outside of the spray box 1. The guide pipe 208 has a ring structure design. The protective nozzles 209 penetrate and extend to the outside of the sliding seat 204. The automatic spray gun 205, the laser rangefinder 207, the servo motor 211, and the solenoid valve 21 are also included. The connection between the automatic spray gun 205 and the controller 8 is electrical. The controller 8 activates the laser rangefinder 207, which automatically detects the distance between the automatic spray gun 205 and the inner wall of the spray box 1. The controller 8 calculates the position of the automatic spray gun 205 based on the detection data of the laser rangefinder 207 and activates the electric slide rail 4 and the servo motor 211 based on the calculated position data. The electric slide rail 4 drives the adjusting seat 201 and the automatic spray gun 205 to move back and forth through the slide table 5. The servo motor 211 drives the sliding nut 203 and the automatic spray gun 205 to move up and down through the drive screw 202, thereby adjusting the position of the automatic spray gun 205 so that the automatic spray gun 205 is aligned with the plastic parts.

[0028] The working process of this utility model is as follows: When using the automatic positioning plastic spraying device based on laser ranging designed in this scheme, the spraying box 1 is opened, the plastic parts are fixedly placed on the top of the mounting base 3, the spraying box 1 is closed, the guide pipe 206 is connected to the paint delivery pump, the paint delivery pump sends paint into the guide pipe 206, and the air inlet pipe 210 is connected to the high-pressure gas cylinder. The controller 8 starts the laser ranging sensor 207, which automatically detects the distance between the automatic spraying gun 205 and the inner wall of the spraying box 1. The controller 8 calculates the position of the automatic spraying gun 205 based on the detection data of the laser ranging sensor 207 and starts the electric slide rail 4 and the servo motor 211 based on the calculated position data. The electric slide rail 4 drives the adjusting base 201 and the automatic spraying gun 205 to move back and forth through the slide table 5. The servo motor 211 drives the screw 2 02 drives the sliding nut 203 and the automatic spray gun 205 to move up and down, thereby adjusting the position of the automatic spray gun 205 so that it is aligned with the plastic parts. The controller 8 starts the automatic spray gun 205, which sprays the paint in the guide tube 206 onto the plastic parts. At the same time, the controller 8 opens the solenoid valve 212, and the high-pressure gas in the air inlet pipe 210 flows into the guide tube 208 and is sprayed out along the protective nozzle 209. The sprayed airflow forms an air curtain to prevent the paint droplets sprayed by the automatic spray gun 205 from drifting towards the laser range sensor 207. After the spraying is completed, the controller 8 starts the air pump 6, which extracts the air from the spray box 1 and sends the extracted air into the waste liquid tank along the exhaust pipe 7. The controller 8 closes the solenoid valve 212, and the protective nozzle 209 no longer sprays high-pressure gas. The spray box 1 is opened and the plastic parts are taken out.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automatic positioning plastic spraying device based on laser ranging, comprising a spraying box (1), characterized in that: The spraying box (1) is equipped with a spraying mechanism (2) inside. A mounting base (3) is fixedly connected to the top center of the inner wall of the spraying box (1). Electric slide rails (4) are fixedly connected inside the spraying box (1) and above and below the spraying mechanism (2). A slide table (5) is installed on the outer wall of the electric slide rail (4). An air pump (6) is fixedly connected inside the spraying box (1). An exhaust pipe (7) is fixedly connected to the air outlet of the air pump (6). A controller (8) is installed on the outer wall of the spraying box (1). A power plug (9) is fixedly connected to the back of the spraying box (1). The spraying mechanism (2) includes an adjusting seat (201) slidably connected to the inner wall of the spraying box (1). A drive screw (202) is rotatably connected inside the adjusting seat (201). A sliding nut (203) is threadedly connected to the outer wall of the drive screw (202) and inside the adjusting seat (201). A sliding seat (204) is fixedly connected to the outer wall of the sliding nut (203) and inside the adjusting seat (201). An automatic spray gun (205) is fixedly connected to the outer wall of the sliding seat (204) and outside the adjusting seat (201). A guide tube (206) is fixedly connected to the feed inlet of the automatic spray gun (205). A laser rangefinder (207) is fixedly connected to the top, bottom, and both sides of the sliding seat (204) at a position away from the automatic spray gun (205). A guide tube (208) is fixedly connected inside the sliding seat (204) at a position close to the laser rangefinder (207). A protective nozzle (209) is fixedly connected to the outer wall of the guide tube (208). An air inlet pipe (210) is fixedly connected to the outer wall of the guide tube (208). A servo motor (211) is fixedly connected inside the adjusting seat (201) at a position corresponding to the drive screw (202). A solenoid valve (212) is installed on the outer surface of the air inlet pipe (210).

2. The automatic positioning plastic spraying device based on laser ranging according to claim 1, characterized in that: The spraying mechanism (2) is provided in two sets, and the electric slide rail (4), the air pump (6), the power plug (9) and the controller (8) are all connected electrically.

3. The automatic positioning plastic spraying device based on laser ranging according to claim 1, characterized in that: The adjusting seat (201) and sliding seat (204) are both made of aluminum alloy. The adjusting seat (201) has an I-shaped structure design. The servo motor (211) and the drive screw (202), as well as the adjusting seat (201) and the slide (5), are all fixedly connected.

4. The automatic positioning plastic spraying device based on laser ranging according to claim 1, characterized in that: The feed pipe (206) and the air inlet pipe (210) are both made of polyethylene plastic hoses. Multiple sets of protective nozzles (209) are provided. The sliding seat (204) and the adjusting seat (201) are connected by a sliding connection.

5. The automatic positioning plastic spraying device based on laser ranging according to claim 1, characterized in that: The air inlet pipe (210) and the material guide pipe (206) both penetrate and extend to the outside of the spray box (1), and the guide pipe (208) has a ring structure design.

6. The automatic positioning plastic spraying device based on laser ranging according to claim 1, characterized in that: The protective nozzle (209) penetrates and extends to the outside of the sliding seat (204). The automatic spray gun (205), laser range sensor (207), servo motor (211), and solenoid valve (212) are all electrically connected to the controller (8).

Images