Mechanical hand coordination type oil immersion and drying integrated equipment
The integrated oil immersion and drying equipment with robotic arms solves the problems of time-consuming and labor-intensive manual loading and unloading and oiling in cylinder liner production, realizes automated cylinder liner processing, and improves production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HENAN ZHONGYUAN ZHIXIN TECH CO
- Filing Date
- 2025-07-14
- Publication Date
- 2026-07-14
AI Technical Summary
In the current cylinder liner production process, manual loading and unloading and oiling are time-consuming and labor-intensive, resulting in high labor intensity and low efficiency for workers.
The integrated oil immersion and drying equipment with robotic arm is adopted. The robotic arm is used to load and unload the cylinder liner, and the inner and outer walls of the cylinder liner are dried and oiled by internal and external air knives.
The automated processing of cylinder liners has been achieved, reducing the labor intensity of workers and improving production efficiency.
Smart Images
Figure CN224486503U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of cylinder liner processing equipment, and in particular to a robotic arm-assisted integrated oil immersion and drying equipment. Background Technology
[0002] As a major component of the engine, the cylinder liner needs to be dried after cleaning and then coated with rust-preventive oil during the production and processing process.
[0003] The current production process involves manually placing the cleaned cylinder liners onto a workbench, where a fan on top dries them. The dried cylinder liners are then manually coated with oil for rust prevention. This manual loading and unloading, and manual oiling process is time-consuming, labor-intensive, and inefficient, resulting in high worker fatigue.
[0004] Therefore, those skilled in the art urgently need to develop a robotic arm-assisted integrated oil immersion and drying device. Utility Model Content
[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing a robotic arm-assisted integrated oil immersion and drying device.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: a robotic arm-assisted integrated oil immersion and drying device, comprising an oil immersion and drying frame, wherein an integrated oil immersion and drying unit is provided inside the oil immersion and drying frame, the integrated oil immersion and drying unit includes an upper mounting plate connected to the oil immersion and drying frame, cylinder liner placement grooves are respectively provided on the left and right sides of the upper mounting plate, an oil groove is provided in the middle position of the upper mounting plate, and a first drying platform and a second drying platform are respectively provided at the bottom of the cylinder liner placement grooves on both sides, and a lifting component is connected to the bottom of both the first drying platform and the second drying platform;
[0007] The cylinder liner placement slots on the left and right sides are located directly above the first drying platform and the second drying platform. The bottom of the cylinder liner placement slots on both sides is provided with external air knives around the perimeter, and the top center of the first drying platform and the second drying platform is provided with internal air knives.
[0008] Preferably, lower mounting plates are provided on both the left and right sides below the upper mounting plate, and the upper mounting plate and the lower mounting plate are connected by guide rail support. The guide rail support is provided with guide rails, and the first drying platform and the second drying platform are slidably connected to the guide rails on the adjacent sides, respectively.
[0009] Preferably, the lifting assembly includes cylinder supports that are respectively connected to the lower mounting plates on both sides. Each cylinder support is equipped with a rodless cylinder, and the output ends of the rodless cylinders on both sides are respectively connected to the first drying platform and the second drying platform.
[0010] Preferably, the upper mounting plate is provided with pipe joints, which are respectively connected to the rodless cylinder, the inner air knife and the outer air knife.
[0011] Preferably, the upper mounting plate is provided with water-blocking strips around its perimeter, the oil-immersion drying frame is provided with door panels around its perimeter, and the bottom of the oil-immersion drying frame is provided with foot cups.
[0012] Compared with the prior art, the beneficial effects of this utility model are:
[0013] In this invention, a robotic arm is used for loading and unloading, and internal and external air knives are used to dry and oil the inner and outer walls of the cylinder liner, which solves the problems of time-consuming and labor-intensive manual loading and unloading and manual oiling, as well as the high labor intensity and low efficiency of workers. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0015] Figure 2 This is a top view of the structure of this utility model;
[0016] Figure 3 This is an overall view of the oil-immersion drying integration described in this utility model;
[0017] Figure 4 This is a top view of the oil-immersion drying assembly described in this utility model;
[0018] Figure 5 This is a front view of the oil-immersion drying assembly described in this utility model;
[0019] Figure 6 This is a side view of the oil-immersion drying assembly described in this utility model.
[0020] In the diagram: 1-Oil-immersed drying frame; 2-Oil-immersed drying assembly; 3-Upper mounting plate; 4-Lower mounting plate; 5-Guide rail support; 6-Cylinder support; 7-Rodless cylinder; 8-Guide rail; 9-First drying platform; 10-Second drying platform; 11-Oil tank; 12-Inner air knife; 13-Outer air knife; 14-Pipe connector; 15-Water baffle; 16-Cylinder liner; 17-Door panel; 18-Foot cup. Detailed Implementation
[0021] The present invention will now be clearly described with reference to the accompanying drawings and specific embodiments. This description is merely for explaining the present invention and is not intended to limit it. Any modifications, equivalent substitutions, improvements, etc., made by those skilled in the art based on the embodiments of the present invention without inventive effort to obtain all other embodiments should be included within the protection scope of the present invention.
[0022] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0023] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0024] Please see Figures 1-6 This utility model provides an embodiment: a robotic arm-assisted oil immersion and drying integrated device, including an oil immersion and drying frame 1, an oil immersion and drying integration 2 is provided inside the oil immersion and drying frame 1, the oil immersion and drying integration 2 includes an upper mounting plate 3 connected to the oil immersion and drying frame 1, cylinder sleeve placement grooves are respectively provided on the left and right sides of the upper mounting plate 3, an oil groove 11 is provided in the middle of the upper mounting plate 3, a first drying platform 9 and a second drying platform 10 are respectively provided at the bottom of the cylinder sleeve placement grooves on both sides, and a lifting component is connected to the bottom of the first drying platform 9 and the second drying platform 10.
[0025] The cylinder liner placement slots on the left and right sides are located directly above the first drying platform 9 and the second drying platform 10. The bottom of the cylinder liner placement slots on both sides is provided with an outer air knife 13, and the top center of the first drying platform 9 and the second drying platform 10 are provided with an inner air knife 12.
[0026] The cleaned cylinder liner 16 is placed on the first drying platform 9, which moves up and down via a lifting assembly. This device is equipped with an outer air knife 13 to dry the outer wall of the cylinder liner 16, and an inner air knife 12 to simultaneously dry the inner wall of the cylinder liner 16. A robotic arm then places the dried cylinder liner 16 into an oil tank 11 for immersion in oil, ensuring both the inner and outer walls of the cylinder liner 16 are fully coated with oil. The cylinder liner 16 is then placed on the second drying platform 10, which also moves up and down via a lifting assembly. The second drying platform 10 is also equipped with inner and outer air knives to dry the inner and outer walls of the cylinder liner. All cylinder liners 16 are transferred using a KUKA KR 6 R900 robotic arm.
[0027] Furthermore, lower mounting plates 4 are provided on both the left and right sides below the upper mounting plate 3. The upper mounting plate 3 and the lower mounting plate 4 are connected by guide rail supports 5. Guide rails 8 are provided on the guide rail supports 5. The first drying platform 9 and the second drying platform 10 are slidably connected to the guide rails 8 on the adjacent sides, respectively. The lifting assembly includes cylinder supports 6 connected to the lower mounting plates 4 on both sides. Each cylinder support 6 is provided with a rodless cylinder 7. The output ends of the rodless cylinders 7 on both sides are connected to the first drying platform 9 and the second drying platform 10, respectively. The lifting of the first drying platform 9 and the second drying platform 10 is controlled by the rodless cylinders 7, and the first drying platform 9 and the second drying platform 10 slide on the guide rails 8.
[0028] Furthermore, the upper mounting plate 3 is equipped with a pipe connector 14, which is connected to the rodless cylinder 7, the inner air knife 12, and the outer air knife 13, respectively. The pipe connector 14 is mainly used for air intake and exhaust of the cylinder and air intake of the inner and outer air knives.
[0029] Furthermore, the upper mounting plate 3 is provided with water-blocking strips 15 around its perimeter, the oil-immersion drying frame 1 is provided with door panels 17 around its perimeter, and the bottom of the oil-immersion drying frame 1 is provided with foot cups 18. The function of the water-blocking strips 15 is, on the one hand, to separate the water and oil on the upper mounting plate 3 so that the oil and water do not mix together; on the other hand, to block the water and oil on the upper mounting plate 3 from flowing onto the ground and polluting the environment.
[0030] Working principle of this utility model: When in use, the robotic arm places the cleaned cylinder liner 16 onto the first drying platform 9. The first drying platform 9 can move up and down via the rodless cylinder 7. This device is equipped with an outer air knife 13 to dry the outer wall of the cylinder liner 16, and an inner air knife 12 to dry the inner wall of the cylinder liner 16 at the same time. The robotic arm places the dried cylinder liner 16 into the oil tank 11 for oil immersion treatment, so that the inner and outer walls of the cylinder liner 16 are fully coated with oil. Then, the robotic arm places the oil-coated cylinder liner 16 onto the second drying platform 10. The second drying platform 10 can also move up and down via the rodless cylinder 7. The second drying platform 10 is also equipped with inner and outer air knives to dry the inner and outer walls of the cylinder liner.
[0031] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A robotic arm-assisted integrated oil immersion and drying device, characterized in that: The system includes an oil-immersion drying frame (1), an oil-immersion drying assembly (2) inside the oil-immersion drying frame (1), an upper mounting plate (3) connected to the oil-immersion drying frame (1), cylinder liner placement slots on the left and right sides of the upper mounting plate (3), an oil groove (11) in the middle of the upper mounting plate (3), a first drying platform (9) and a second drying platform (10) at the bottom of the cylinder liner placement slots on both sides, and a lifting assembly connected to the bottom of the first drying platform (9) and the second drying platform (10). The cylinder liner placement slots on the left and right sides are located directly above the first drying platform (9) and the second drying platform (10). The bottom of the cylinder liner placement slots on both sides is provided with an outer air knife (13), and the top center of the first drying platform (9) and the second drying platform (10) is provided with an inner air knife (12).
2. The robotic arm-assisted integrated oil immersion and drying device according to claim 1, characterized in that: The upper mounting plate (3) is provided with lower mounting plates (4) on both the left and right sides below it. The upper mounting plate (3) and the lower mounting plate (4) are connected by a guide rail support (5). The guide rail support (5) is provided with a guide rail (8). The first drying platform (9) and the second drying platform (10) are slidably connected to the guide rail (8) on the adjacent side, respectively.
3. The robotic arm-assisted integrated oil immersion and drying device according to claim 2, characterized in that: The lifting assembly includes cylinder supports (6) that are connected to the lower mounting plates (4) on both sides respectively. Each cylinder support (6) is equipped with a rodless cylinder (7). The output ends of the rodless cylinders (7) on both sides are connected to the first drying platform (9) and the second drying platform (10) respectively.
4. The robotic arm-assisted integrated oil immersion and drying device according to claim 3, characterized in that: The upper mounting plate (3) is provided with a pipe joint (14), which is connected to the rodless cylinder (7), the inner air knife (12) and the outer air knife (13) respectively.
5. The robotic arm-assisted integrated oil immersion and drying device according to claim 1, characterized in that: The upper mounting plate (3) is provided with water-blocking strips (15) around its perimeter, the oil-immersed drying frame (1) is provided with door panels (17) around its perimeter, and the bottom of the oil-immersed drying frame (1) is provided with foot cups (18).