Aluminum alloy cast heat ball sorting device

By designing an aluminum alloy cast thermal regenerator ball sorter, a motor-driven limit block is used to rotate the swing rod and limit frame, causing the thermal regenerator balls to roll on the filter plate. This solves the problem of slow screening caused by the accumulation of thermal regenerator balls, improves sorting efficiency, and reduces energy consumption and pollutant emissions.

CN224486655UActive Publication Date: 2026-07-14TONGCHUAN ALUMINUM SHIMAO CASTING ALUMINUM CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
TONGCHUAN ALUMINUM SHIMAO CASTING ALUMINUM CO LTD
Filing Date
2026-04-30
Publication Date
2026-07-14

AI Technical Summary

Technical Problem

The existing heat storage balls accumulate after entering the filter plate, making it impossible to complete the screening quickly, resulting in low sorting efficiency during the aluminum alloy casting process.

Method used

An aluminum alloy cast thermal regenerator ball sorter was designed. The motor drives the limit block to rotate the swing rod and the limit frame, causing the thermal regenerator balls to roll on the filter plate. The cooperation of the limit rod and the limit column enables the rapid sorting of thermal regenerator balls.

Benefits of technology

This technology enables rapid sorting of regenerator balls, improves sorting efficiency in the aluminum alloy casting process, and reduces energy consumption and pollutant emissions.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses aluminum alloy foundry heat accumulating ball sorting device, this aluminum alloy foundry heat accumulating ball sorting device, including bottom plate, the upper surface fixed connection of bottom plate has motor, the output of motor is fixedly connected with the limit block through the shaft coupling, the inside rotation of limit block is connected with swing rod, the upper surface fixed connection of swing rod has device body, the upper surface fixed connection of bottom plate has two support rods, the utility model discloses utilize support rod to support the limit post and limit frame, make limit frame only can swing up and down, utilize limit rod to limit swing rod simultaneously, make swing rod only can swing left and right, make can swing at horizontal position in arbitrary angle, when starting motor drives limit block and rotates, device body can complete the circular swing of showing certain angle at horizontal position, make heat accumulating ball roll back and forth on the upper surface of filter plate, reach the effect that heat accumulating ball sorting is rapidly completed.
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Description

Technical Field

[0001] This utility model relates to a sorting device, specifically an aluminum alloy cast thermal regenerator ball sorting device. Background Technology

[0002] Thermal storage balls play an important role in the aluminum alloy casting process because they can absorb a large amount of heat and release it when needed. Utilizing thermal storage balls can improve the thermal efficiency of the production process, reduce energy consumption, and play an important role in reducing pollutant emissions.

[0003] However, existing heat storage balls require sorting according to size and other factors during use. Typically, a forklift is used to feed the heat storage balls to be screened into the filter plate via a feeding platform. However, the heat storage balls accumulate in the filter, making it difficult to complete the screening quickly. Therefore, an aluminum alloy cast heat storage ball sorter was proposed. Utility Model Content

[0004] To address the shortcomings of existing technologies where heat storage balls accumulate after entering the filter, preventing rapid screening, this invention provides an aluminum alloy cast heat storage ball sorter.

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution:

[0006] This utility model relates to an aluminum alloy cast thermal regenerator ball sorter, comprising a base plate, a motor fixedly connected to the upper surface of the base plate, a limit block fixedly connected to the output end of the motor via a coupling, a swing rod rotatably connected inside the limit block, a device body fixedly connected to the upper surface of the swing rod, two support rods fixedly connected to the upper surface of the base plate, two limit posts rotatably connected inside the two support rods respectively, a limit frame fixedly connected to one end of each of the two limit posts, a limit rod rotatably connected inside the limit frame at a position perpendicular to the axis of the two limit posts, and the outer surface of the limit rod rotatably connected to the inner part of the swing rod at the middle position.

[0007] As a preferred embodiment of this utility model, four first support springs are fixedly connected to the upper surface of the base plate, and the top of each of the four first support springs is fixedly connected to the device body.

[0008] As a preferred technical solution of this utility model, the four corners of the inner wall of the device body are respectively provided with sliding grooves, and three limiting plates that are linearly distributed are slidably connected inside the sliding grooves. Each of the three limiting plates is provided with a filter plate inside.

[0009] As a preferred technical solution of this utility model, a second support spring is provided inside the slide groove, and the surface of the second support spring is fixedly connected to both ends of the limiting plate and fixedly connected to the surface of the device body.

[0010] As a preferred embodiment of this utility model, dampers are fixedly connected to the lower surfaces of the three limiting plates, and the second support spring is sleeved on the outer surface of the damper.

[0011] As a preferred embodiment of this utility model, three grooves are provided on one side of the device body, and three limiting strips are fixedly connected to the outer surface of the device body, with partitions provided inside each of the three limiting strips.

[0012] The beneficial effects of this utility model are as follows: This aluminum alloy cast thermal regenerator ball sorter uses a support rod to support the limiting column and the limiting frame, so that the limiting frame can only swing up and down around the axis of the limiting column. At the same time, the limiting rod limits the swinging rod, so that the swinging rod can only swing left and right around the axis of the limiting rod. This allows it to swing at any angle in the horizontal position. When the motor is started, it drives the limiting block to rotate. At this time, the swinging rod rotates inside the limiting block. The main body of the device completes a circular swing at a certain angle in the horizontal position, so that the thermal regenerator balls roll back and forth on the upper surface of the filter plate, thereby achieving the function of quickly sorting the thermal regenerator balls. Attached Figure Description

[0013] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0014] Figure 1 This is a schematic diagram of the structure of the aluminum alloy cast thermal regenerator ball sorter of this utility model;

[0015] Figure 2 This is a schematic diagram of the structure of the filter plate of the aluminum alloy cast thermal regenerator ball sorter of this utility model;

[0016] Figure 3 This is a schematic diagram of the swing rod of the aluminum alloy cast thermal regenerator ball sorter of this utility model;

[0017] Figure 4 This is a schematic diagram of the structure of the limiting frame of the aluminum alloy cast thermal regenerator ball sorter of this utility model;

[0018] Figure 5 This utility model is an aluminum alloy cast thermal regenerator ball sorting device. Figure 3 A schematic diagram of the structure at point A in the middle.

[0019] In the diagram: 1. Device body; 2. Base plate; 3. First support spring; 4. Limiting strip; 5. Partition plate; 6. Limiting plate; 7. Filter plate; 8. Second support spring; 9. Slide groove;

[0020] 10. Motor; 11. Support rod; 12. Limiting block; 13. Swing rod; 14. Limiting rod; 15. Limiting frame; 16. Groove; 17. Damper; 18. Limiting post. Detailed Implementation

[0021] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.

[0022] Example: Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, this utility model of an aluminum alloy cast thermal regenerator ball sorter includes a base plate 2. A motor 10 is fixedly connected to the upper surface of the base plate 2. The output end of the motor 10 is fixedly connected to a limit block 12 via a coupling. A swing rod 13 is rotatably connected inside the limit block 12. The upper surface of the swing rod 13 is fixedly connected to the device body 1. Two support rods 11 are fixedly connected to the upper surface of the base plate 2. Two limit posts 18 are rotatably connected inside the two support rods 11 respectively. One end of each of the two limit posts 18 is fixedly connected to a limit frame 15. A limit rod 14 is rotatably connected inside the limit frame 15 at a position perpendicular to the axis of the two limit posts 18. The outer surface of the limiting rod 14 is rotatably connected to the inner part of the swing rod 13 at the middle position. After the heat storage balls to be sorted are placed inside the device body 1, the motor 10 is started to drive the limiting block 12 to rotate. At this time, during the rotation of the limiting block 12, the swing rod 13 rotates inside the limiting block 12 at the eccentric position. The swing rod 13 rotates around the limiting rod 14, and at the same time, the limiting frame 15 rotates around the limiting post 18, so that the device body 1 performs a circular rotation with a certain angle offset, so that the heat storage balls continuously roll inside the device body 1, which facilitates the sorting of heat storage balls using filter plates 7 of different sizes.

[0023] The upper surface of the base plate 2 is fixedly connected with four first support springs 3, and the top of each of the four first support springs 3 is fixedly connected to the device body 1. The first support springs 3 serve to limit and support the device body 1, thereby increasing the load-bearing capacity of the device body 1.

[0024] The device body 1 has four corners of the inner wall with sliding grooves 9. Three limiting plates 6 are linearly distributed inside the sliding grooves 9. Each of the three limiting plates 6 has a filter plate 7 inside. The filter plate 7 is used to classify heat storage balls of different sizes.

[0025] The slide 9 is equipped with a second support spring 8. The surface of the second support spring 8 is fixedly connected to both ends of the limiting plate 6 and to the surface of the device body 1. The second support spring 8 reduces the impact force on the heat storage ball when it falls during sorting and prevents the heat storage ball from being damaged when it falls.

[0026] Among them, dampers 17 are fixedly connected to the lower surfaces of the three limiting plates 6, and the second support spring 8 is sleeved on the outer surface of the damper 17. The damper 17 is used to reduce the vibration of the filter plate 7.

[0027] The device body 1 has three grooves 16 on one side and three limiting strips 4 are fixedly connected to the outer surface of the device body 1. Each of the three limiting strips 4 has a partition 5 inside. The partition 5 is used to prevent the heat storage ball from sliding out of the device when sorting is not completed.

[0028] During operation, filter plates 7 of different models are installed sequentially from bottom to top in ascending order of size. Then, the heat storage balls to be sorted are placed on the upper surface of the top filter plate 7. When the heat storage balls fall onto the upper surface of the filter plates below, the impact force generated by the collision between the heat storage balls and the filter plates 7 is reduced by the second support spring 8 and the damper 17, thus reducing the vibration of the filter plates 7 and preventing damage to the heat storage balls. Then, the support rod 11 supports the limiting post 18 and the limiting frame 15, allowing the limiting frame 15 to swing up and down around the axis of the limiting post 18 only under the limiting action of the limiting post 18. Simultaneously, the limiting rod 14 limits the swing rod 13, allowing the swing... The moving rod 13 can only swing left and right around the axis of the limiting rod 14. At this time, the swing rod 13 can swing at any angle in the horizontal position under the cooperation of the limiting post 18, the limiting frame 15 and the limiting rod 14. The motor 10 is started, which drives the limiting block 12 to rotate, so that the swing rod 13 rotates inside the limiting block 12. At the same time, the swing rod 13 drives the device body 1 to swing in a certain angle in the horizontal position, so that the heat storage ball can roll on the upper surface of the filter plate 7, which speeds up the sorting speed of the heat storage ball and plays the role of quickly completing the sorting. After the sorting is completed, the partition 5 is pulled upward to make the partition 5 disengage from the limiting bar 4. At this time, the heat storage ball is taken out through the groove 16.

[0029] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. An aluminum alloy cast thermal regenerator ball sorter, comprising a base plate (2), characterized in that, A motor (10) is fixedly connected to the upper surface of the base plate (2). The output end of the motor (10) is fixedly connected to a limiting block (12) via a coupling. A swing rod (13) is rotatably connected inside the limiting block (12). The upper surface of the swing rod (13) is fixedly connected to the device body (1). Two support rods (11) are fixedly connected to the upper surface of the base plate (2). Two limiting columns (18) are rotatably connected inside the two support rods (11). One end of each of the two limiting columns (18) is fixedly connected to a limiting frame (15). A limiting rod (14) is rotatably connected inside the limiting frame (15) at a position perpendicular to the axis of the two limiting columns (18). The outer surface of the limiting rod (14) is rotatably connected to the inner part of the swing rod (13) at the middle position.

2. The aluminum alloy cast thermal regenerator ball sorter according to claim 1, characterized in that, Four first support springs (3) are fixedly connected to the upper surface of the base plate (2), and the top of each of the four first support springs (3) is fixedly connected to the device body (1).

3. The aluminum alloy cast thermal regenerator ball sorter according to claim 1, characterized in that, The inner wall of the device body (1) is provided with four corners of sliding grooves (9), and three limiting plates (6) are linearly distributed inside the sliding grooves (9). Each of the three limiting plates (6) is provided with a filter plate (7).

4. The aluminum alloy cast thermal regenerator ball sorter according to claim 3, characterized in that, The slide (9) is provided with a second support spring (8), the surface of which is fixedly connected to both ends of the limiting plate (6) and fixedly connected to the surface of the device body (1).

5. The aluminum alloy cast thermal regenerator ball sorter according to claim 4, characterized in that, The lower surfaces of the three limiting plates (6) are all fixedly connected to dampers (17), and the second support spring (8) is sleeved on the outer surface of the damper (17).

6. The aluminum alloy cast thermal regenerator ball sorter according to claim 1, characterized in that, The device body (1) has three grooves (16) on one side, and three limiting strips (4) are fixedly connected to the outer surface of the device body (1). Each of the three limiting strips (4) has a partition (5) inside.