A portable ore sorting device for open pit mines

Abstract

The utility model discloses a portable ore sorting device for open -pit mine, including sorting box and support seat still include shaking device, and sorting box is installed in support seat through shaking device, the inside of sorting box is provided with first screen plate, first guide plate, second screen plate, second guide plate, third screen plate and blanking plate from top to bottom in proper order and tilt, and first screen plate, second screen plate, third screen plate and blanking plate are left and right alternate tilt arrangement, and the lowest end all extends to the outside of sorting box, first guide plate and first screen plate are provided with the same angle, and second guide plate and second screen plate are provided with the same angle, the lower end surface of first screen plate, second screen plate and third screen plate all is provided with anti -blocking device, the utility model discloses through setting the anti -blocking device of back and forth sliding of every screen plate's lower end surface, thereby can push out the ore that will jam from the lower end surface of screen plate, thereby need not frequently disassembles screen cloth to clean up the ore particle of jamming, improves sorting efficiency.

Description

Technical Field

[0001] This utility model relates to the field of ore sorting technology, specifically a portable ore sorting device for open-pit mines. Background Technology

[0002] In open-pit mining operations, ore sorting is a crucial step. Traditional ore sorting equipment is often bulky and complex, making it difficult to move and operate flexibly in the field. As mining operations gradually expand into remote and terrain-challenged areas, the demand for portable ore sorting equipment is becoming increasingly urgent.

[0003] In the prior art, utility model patent application number CN202421614616.3 discloses a tracked ore sorting machine, including a sorting bin, a vibrating screen inserted inside the sorting bin, a fixing plate fixedly connected to the outer wall of one side of the vibrating screen outside the sorting bin, a limit plate fixedly connected to one end of the outer wall of the fixing plate, a limit groove formed on the outer wall of the limit plate, and a quick-release mechanism for easy disassembly and assembly of the vibrating screen installed on one side of the outer wall of the sorting bin. This tracked ore sorting machine can perform vibration sorting of ore by using the vibrating screen in conjunction with the vibration of the vibrating motor. When the vibrating screen is used for screening for a long time, some ore particles will get stuck in the filter holes of the vibrating screen, causing blockage. At this time, the vibrating screen can be quickly disassembled through the quick-release mechanism, and the vibrating screen can be pulled out of the sorting bin for cleaning or replacement, and the vibrating screen can be quickly fixed and installed.

[0004] The aforementioned patent describes an ore sorting device that allows for quick disassembly of a vibrating screen, facilitating the removal of ore particles stuck in the screen's filter holes. While this device solves the problem of ore particles easily getting stuck in the filter holes by quickly disassembling the vibrating screen, the disassembly process still consumes a significant amount of time, resulting in low efficiency. Furthermore, each disassembly requires manpower, hindering the widespread adoption of this type of device. Utility Model Content

[0005] The purpose of this utility model is to provide a portable ore sorting device for open-pit mines, which aims to improve the existing ore sorting devices that require frequent disassembly of the screen to clean the blocked ore particles when solving the screen clogging problem, which takes up a lot of working time, resulting in low sorting efficiency. In addition, each screen disassembly consumes additional manpower, making it difficult for such devices to be effectively popularized in actual mining operations.

[0006] This utility model is implemented as follows:

[0007] A portable ore sorting device for open-pit mines includes a sorting box and a support base, as well as a shaking device. The sorting box is mounted on the support base via the shaking device. Inside the sorting box, a first screen plate, a first guide plate, a second screen plate, a second guide plate, a third screen plate, and a discharge plate are arranged obliquely from top to bottom. The first screen plate, the second screen plate, the third screen plate, and the discharge plate are arranged alternately from left to right, and their lowest points all extend to the outside of the sorting box. The first guide plate and the first screen plate are arranged at the same angle, and the second guide plate and the second screen plate are arranged at the same angle. Anti-clogging devices are provided on the lower end faces of the first screen plate, the second screen plate, and the third screen plate.

[0008] Preferably, the sorting box includes a feed inlet, and the feed inlet is provided on the side of the upper end of the sorting box above the first screen plate and close to the highest point.

[0009] Preferably, the shaking device includes a mounting plate, on the upper surface of which a pair of shaking components are symmetrically arranged, and on the lower surface of which a first motor is arranged, and the pair of shaking components are simultaneously driven by the first motor; the lower end of the sorting box is fixedly arranged on the pair of shaking components; each shaking component includes a shaking rod, a toggle member, and a rotating disk, the shaking rod being slidably arranged on the mounting plate along its length direction; a push rod is arranged at a non-central position on the upper surface of the rotating disk, the lower end of which is rotatably mounted on the mounting plate and extends below the mounting plate, and is drivenly connected to the first motor; the toggle member is rotatably mounted on the mounting plate at its middle position and is located between the shaking rod and the rotating disk, one end of the toggle member being drivenly connected to the push rod, and the other end being drivenly connected to the shaking rod.

[0010] Preferably, one end of the actuating element has a strip-shaped actuating groove, and the other end has a fan-shaped actuating tooth; the push rod is slidably installed in the actuating groove; the rod body of the actuating element has a tooth groove that meshes with the actuating tooth.

[0011] Preferably, it also includes a power shaft, which is rotatably mounted on the lower end face of the mounting plate; the lower ends of the rotating disks in the pair of wobbling components extend to the bottom of the mounting plate and are provided with second bevel gears; a first bevel gear is provided on the output shaft of the first motor; and a meshing third bevel gear is provided on the power shaft at the positions corresponding to the first and second bevel gears.

[0012] Preferably, the lower end of the sorting box is fixedly provided with a mounting base, and the side of the mounting base is provided with fixing bolts corresponding to the end face of each shaking rod, and the fixing bolts are fixedly connected to the end face of the shaking rod.

[0013] Preferably, the support also includes casters, with casters provided at the bottom of the support base.

[0014] Preferably, the anti-clogging device includes a first lead screw shaft, a second lead screw shaft, a linkage shaft, a second motor, and a bevel gear set; the first lead screw shaft, the linkage shaft, the second lead screw shaft, and the second motor are sequentially connected by a bevel gear set, and the first lead screw shaft and the second lead screw shaft are arranged in parallel; a cleaning strip is movably arranged between the first lead screw shaft and the second lead screw shaft, and the upper end surface of the cleaning strip abuts against the lower end surface of a matching first screen plate, second screen plate, or third screen plate.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. This utility model provides an anti-clogging device that can slide back and forth on the lower end face of each screen plate, thereby pushing out the stuck ore from the lower end face of the screen plate, thus eliminating the need to frequently disassemble the screen to clean the blocked ore particles and improving the sorting efficiency.

[0017] 2. By incorporating casters, this utility model allows for easy movement of the device, making it convenient for workers to transfer and carry it anytime and anywhere. Attached Figure Description

[0018] Figure 1 This is a cross-sectional view of the overall structure of this utility model;

[0019] Figure 2 This is a three-dimensional structural diagram of the entire utility model;

[0020] Figure 3 This is a schematic diagram of the installation structure of the shaking device and support base of this utility model;

[0021] Figure 4 This is a schematic diagram of the bottom structure of the shaking device of this utility model;

[0022] Figure 5 This is a schematic diagram of the anti-clogging device of this utility model.

[0023] In the diagram: 1. Sorting box; 101. Feed inlet; 102. Mounting base; 103. Fixing bolt; 2. First screen plate; 3. First guide plate; 4. Second screen plate; 5. Second guide plate; 6. Third screen plate; 7. Feeding plate; 8. Shaking device; 801. Mounting plate; 802. Mounting bolt; 803. Shaking rod; 804. Gear groove; 805. Actuating element; 806. Actuating groove; 807. Rotating disk; 808. Push rod; 809. First motor; 810. First bevel gear; 811. Power shaft; 812. Second bevel gear; 813. Third bevel gear; 9. Support base; 10. Universal wheel; 11. Anti-blocking device; 1101. First lead screw shaft; 1102. Second lead screw shaft; 1103. Linkage shaft; 1104. Second motor; 1105. Bevel gear set; 1106. Cleaning strip. Detailed Implementation

[0024] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0025] The following description, in conjunction with the accompanying drawings and specific embodiments, provides further details:

[0026] Example 1

[0027] like Figure 1 and Figure 2 As shown, a portable ore sorting device for open-pit mines includes a sorting box 1, a support base 9, a shaking device 8, and casters 10. The sorting box 1 is mounted on the support base 9 via the shaking device 8. Inside the sorting box 1, a first screen plate 2, a first guide plate 3, a second screen plate 4, a second guide plate 5, a third screen plate 6, and a discharge plate 7 are arranged in an inclined manner from top to bottom. The first screen plate 2, the second screen plate 4, the third screen plate 6, and the discharge plate 7 are alternately inclined from left to right, and their lowest points all extend to the outside of the sorting box 1. The screen holes of the first screen plate 2, the second screen plate 4, and the third screen plate 6 decrease in size from top to bottom, thereby separating ores of different sizes. The first guide plate 3 is set at the same angle as the first screen plate 2, and the bottom of the first guide plate 3 is positioned above the top of the second screen plate 4, thereby guiding the ore screened from the first screen plate 2 onto the second screen plate 4 for a second screening. The second guide plate 5 is set at the same angle as the second screen plate 4; the second guide plate 5 is located above the third screen plate 6 and functions similarly to the second guide plate 5, guiding the ore onto the third screen plate 6. Anti-clogging devices 11 are provided on the lower end faces of the first screen plate 2, the second screen plate 4, and the third screen plate 6. The sorting box 1 includes a feed inlet 101, which is located on the upper end of the sorting box 1 above the first screen plate 2 and near the highest point. A caster wheel 10 is provided at the bottom of the support base 9. The caster wheel 10 facilitates the movement of the device.

[0028] like Figure 3 and Figure 4As shown, the shaking device 8 includes a mounting plate 801. A pair of shaking components are symmetrically arranged on the upper surface of the mounting plate 801, and a first motor 809 is arranged on the lower surface of the mounting plate 801. The pair of shaking components are driven by the first motor 809. The lower end of the sorting box 1 is fixedly arranged on the pair of shaking components. The shaking components include shaking rods 803, actuating elements 805, and rotating disks 807. The shaking rods 803 are all slidably arranged on the mounting plate 801 along their length direction. A push rod 808 is arranged at a non-central position on the upper surface of the rotating disk 807. The lower end is rotatably mounted on the mounting plate 801 and extends below the mounting plate 801, and is connected to the first motor 809. The actuating element 805 is rotatably mounted on the mounting plate 801 at its middle position and is located between the shaking rods 803 and the rotating disk 807. One end of the actuating element 805 is connected to the push rod 808, and the other end is connected to the shaking rod 803. The actuating element 805 has a strip-shaped actuating groove 806 at one end and a fan-shaped actuating tooth at the other end; the push rod 808 is slidably installed in the actuating groove 806; the rod body of the actuating element 805 has a tooth groove 804 that meshes with the actuating tooth. It also includes a power shaft 811, which is rotatably mounted on the lower end of the mounting plate 801; the lower ends of the rotating disks 807 in the pair of wobbling components both extend below the mounting plate 801 and are equipped with second bevel gears 812; a first bevel gear 810 is mounted on the output shaft of the first motor 809; and third bevel gears 813 are mounted on the power shaft 811 at positions corresponding to the first bevel gear 810 and the second bevel gear 812, meshing with each other. When the first motor 809 drives a pair of rotating disks 807 to rotate simultaneously via the power shaft 811, the rotating disks 807 can drive the actuating element 805 to swing left and right via the push rod 808 at the non-center position of the upper end face. When the actuating element 805 swings, it pushes the shaking rod 803 to swing left and right through the actuating teeth. The sorting box is installed on the shaking rod 803, so that it can swing left and right. The direction of its swing is perpendicular to the flow direction of the ore on the first screen plate 2, the second screen plate 4 and the third screen plate 6, so that the ore can slide down while also having a lateral swaying force, so that the ore can be evenly spread out.

[0029] like Figures 2-5As shown, a mounting base 102 is fixedly installed at the lower end of the sorting box 1. Fixing bolts 103 are provided on the side of the mounting base 102 corresponding to the end faces of each shaking rod 803, and the fixing bolts 103 are fixedly connected to the end faces of the shaking rods 803. The anti-blocking device 11 includes a first lead screw shaft 1101, a second lead screw shaft 1102, a linkage shaft 1103, a second motor 1104, and a bevel gear set 1105. The first lead screw shaft 1101, linkage shaft 1103, second lead screw shaft 1102, and second motor 1104 are sequentially connected by the bevel gear set 1105. The first lead screw shaft 1101 and the second lead screw shaft 1102 are arranged in parallel. A cleaning strip 1106 is movably arranged between the first lead screw shaft 1101 and the second lead screw shaft 1102. The upper end face of the cleaning strip 1106 abuts against the lower end face of the corresponding first screen plate 2, second screen plate 4, or third screen plate 6. The thickness of the first screen plate 2, the second screen plate 4, or the third screen plate 6 is selected to be relatively thin. Since the ore is generally blocky, selecting a thinner size ensures that when the ore is stuck in the filter holes, a portion of the lower end protrudes from the screen holes. When the cleaning strip 1106 reciprocates between the first lead screw shaft 1101 and the second lead screw shaft 1102, it abuts against the lower end face of the first screen plate 2, the second screen plate 4, or the third screen plate 6, thus pushing out the ore stuck in the screen holes. This ensures that the ore does not clog the screen plate and improves the screening effect.

[0030] Example 2

[0031] like Figure 1 and Figure 2 As shown, a portable ore sorting device for open-pit mines includes a sorting box 1, a support base 9, a shaking device 8, and casters 10. The sorting box 1 is mounted on the support base 9 via the shaking device 8. Inside the sorting box 1, a first screen plate 2, a first guide plate 3, a second screen plate 4, a second guide plate 5, a third screen plate 6, and a discharge plate 7 are arranged at an angle from top to bottom. The first screen plate 2, the second screen plate 4, the third screen plate 6, and the discharge plate 7 are alternately tilted left and right, and their lowest points all extend to the outside of the sorting box 1. The first guide plate 3 and the first screen plate 2 are arranged at the same angle, and the second guide plate 5 and the second screen plate 4 are arranged at the same angle. Anti-clogging devices 11 are provided on the lower end surfaces of the first screen plate 2, the second screen plate 4, and the third screen plate 6. The sorting box 1 includes a feed inlet 101, which is located on the side above the first screen plate 2 and near the highest point of the sorting box 1. Casters 10 are provided at the bottom of the support base 9.

[0032] like Figure 3 and Figure 4As shown, the shaking device 8 includes a mounting plate 801. A pair of shaking components are symmetrically arranged on the upper surface of the mounting plate 801, and a first motor 809 is arranged on the lower surface of the mounting plate 801. The pair of shaking components are driven by the first motor 809. The lower end of the sorting box 1 is fixedly arranged on the pair of shaking components. The shaking components include shaking rods 803, actuating elements 805, and rotating disks 807. The shaking rods 803 are all slidably arranged on the mounting plate 801 along their length direction. A push rod 808 is arranged at a non-central position on the upper surface of the rotating disk 807. The lower end is rotatably mounted on the mounting plate 801 and extends below the mounting plate 801, and is connected to the first motor 809. The actuating element 805 is rotatably mounted on the mounting plate 801 at its middle position and is located between the shaking rods 803 and the rotating disk 807. One end of the actuating element 805 is connected to the push rod 808, and the other end is connected to the shaking rod 803. The actuating element 805 has a strip-shaped actuating groove 806 at one end and a fan-shaped actuating tooth at the other end; the push rod 808 is slidably installed in the actuating groove 806; the rod body of the actuating element 805 has a tooth groove 804 that meshes with the actuating tooth. It also includes a power shaft 811, which is rotatably mounted on the lower end of the mounting plate 801; the lower ends of the rotating disks 807 in the pair of wobbling components both extend below the mounting plate 801 and are equipped with second bevel gears 812; a first bevel gear 810 is mounted on the output shaft of the first motor 809; and third bevel gears 813 are mounted on the power shaft 811 at positions corresponding to the first bevel gear 810 and the second bevel gear 812, meshing with each other.

[0033] like Figures 2-5 As shown, a mounting base 102 is fixedly installed at the lower end of the sorting box 1. Fixing bolts 103 are provided on the side of the mounting base 102 corresponding to the end faces of each shaking rod 803, and the fixing bolts 103 are fixedly connected to the end faces of the shaking rods 803. The anti-blocking device 11 includes a first lead screw shaft 1101, a second lead screw shaft 1102, a linkage shaft 1103, a second motor 1104, and a bevel gear set 1105. The first lead screw shaft 1101, linkage shaft 1103, second lead screw shaft 1102, and second motor 1104 are sequentially connected by the bevel gear set 1105. The first lead screw shaft 1101 and the second lead screw shaft 1102 are arranged in parallel. A cleaning strip 1106 is movably arranged between the first lead screw shaft 1101 and the second lead screw shaft 1102. The upper end face of the cleaning strip 1106 abuts against the lower end face of the corresponding first screen plate 2, second screen plate 4, or third screen plate 6.

[0034] The above are merely preferred embodiments of this utility model and are not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A portable ore sorting device for open-pit mines, comprising a sorting box (1) and a support base (9), characterized in that, It also includes a shaking device (8), and the sorting box (1) is installed on the support base (9) by the shaking device (8); the sorting box (1) is arranged from top to bottom with a first screen plate (2), a first guide plate (3), a second screen plate (4), a second guide plate (5), a third screen plate (6) and a feeding plate (7). The first screen plate (2), the second screen plate (4), the third screen plate (6) and the feeding plate (7) are arranged alternately from left to right, and the lowest end of each extends to the outside of the sorting box (1); the first guide plate (3) and the first screen plate (2) are arranged at the same angle, and the second guide plate (5) and the second screen plate (4) are arranged at the same angle; the lower end surfaces of the first screen plate (2), the second screen plate (4) and the third screen plate (6) are all provided with anti-blocking devices (11).

2. The portable ore sorting device for open-pit mines according to claim 1, characterized in that, The sorting box (1) includes a feed inlet (101), and the feed inlet (101) is located on the side above the first sieve plate (2) and close to the highest end of the sorting box (1).

3. The portable ore sorting device for open-pit mines according to claim 1, characterized in that, The shaking device (8) includes a mounting plate (801), on which a pair of shaking components are symmetrically arranged. A first motor (809) is arranged on the lower end of the mounting plate (801), and the pair of shaking components are driven simultaneously by the first motor (809). The lower end of the sorting box (1) is fixedly arranged on the pair of shaking components. The shaking components include shaking rods (803), actuating elements (805), and rotating disks (807). The shaking rods (803) are all slidably arranged on the mounting plate (801) along their length direction. 01) On the upper surface of the rotating disk (807), a push rod (808) is provided at a non-center position on the upper end face. The lower end is rotatably mounted on the mounting plate (801) and extends to the bottom of the mounting plate (801) and is connected to the first motor (809) in a transmission connection. The middle position of the toggle member (805) is rotatably mounted on the mounting plate (801) and located between the rocking rod (803) and the rotating disk (807). One end of the toggle member (805) is connected to the push rod (808) in a transmission connection, and the other end is connected to the rocking rod (803) in a transmission connection.

4. A portable ore sorting device for open-pit mines according to claim 3, characterized in that, The actuating element (805) has a strip-shaped actuating groove (806) at one end and a fan-shaped actuating tooth at the other end; the push rod (808) is slidably installed in the actuating groove (806); the rod body of the actuating element (805) has a tooth groove (804) that meshes with the actuating tooth.

5. A portable ore sorting device for open-pit mines according to claim 3, characterized in that, It also includes a power shaft (811), which is rotatably mounted on the lower end face of the mounting plate (801); the lower ends of the rotating disks (807) in the pair of wobbling components extend to the underside of the mounting plate (801) and are provided with second bevel gears (812); a first bevel gear (810) is provided on the output shaft of the first motor (809); and a third bevel gear (813) is provided on the power shaft (811) at a position corresponding to the first bevel gear (810) and the second bevel gear (812) to mesh with it.

6. A portable ore sorting device for open-pit mines according to claim 3, characterized in that, The lower end of the sorting box (1) is fixedly provided with a mounting base (102). The side of the mounting base (102) is provided with fixing bolts (103) corresponding to the end face of each shaking rod (803). The fixing bolts (103) are fixedly connected to the end face of the shaking rod (803).

7. A portable ore sorting device for open-pit mines according to claim 1, characterized in that, It also includes casters (10), and the bottom of the support base (9) is provided with casters (10).

8. A portable ore sorting device for open-pit mines according to claim 1, characterized in that, The anti-blocking device (11) includes a first lead screw shaft (1101), a second lead screw shaft (1102), a linkage shaft (1103), a second motor (1104), and a bevel gear set (1105); the first lead screw shaft (1101), the linkage shaft (1103), the second lead screw shaft (1102), and the second motor (1104) are sequentially connected by a bevel gear set (1105), and the first lead screw shaft (1101) and the second lead screw shaft (1102) are arranged in parallel; a cleaning strip (1106) is movably arranged between the first lead screw shaft (1101) and the second lead screw shaft (1102), and the upper end face of the cleaning strip (1106) abuts against the lower end face of the corresponding first screen plate (2), second screen plate (4), or third screen plate (6).

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