Ceramic screen roller

Abstract

The utility model relates to the technical field of screen roller, especially ceramic screen roller, including screen roller axle, the screen roller axle includes seamless steel pipe, the surface of seamless steel pipe is equipped with sectional ceramic pipe, two sectional ceramic pipes contact between, the left side of screen roller axle inner chamber is provided with axle head no.

Description

Technical Field

[0001] This utility model relates to the field of screen roller technology, specifically to ceramic screen rollers. Background Technology

[0002] Screen rollers are mechanical equipment components that combine screening and conveying functions. They typically consist of a rotating roller body and a screen or screen bar attached to the surface. They are widely used in industries such as mining, metallurgy, coal, building materials, and chemicals for screening, grading, or conveying granular or lumpy materials.

[0003] According to the search results, the announcement number CN218048833U, entitled "A Self-Lubricating Wear-Resistant Ceramic Screen Roller," which includes a left shaft head, a right shaft head, and a roller body, research and analysis revealed that although it has the characteristics of simple structure, good wear resistance, non-stick properties, and convenient processing, it also has the following disadvantages to a certain extent.

[0004] For example, the screen roller shaft and roller skin are set as one piece, and the roller skin is in direct contact with the material. It is easy to wear due to friction, impact and corrosion, which shortens the service life of the screen roller. After the screen roller is worn, it needs to be replaced as a whole, which wastes materials and increases manufacturing costs. In order to solve the above technical problems, it is necessary to design a ceramic screen roller to solve the above problems. Utility Model Content

[0005] The purpose of this utility model is to provide a ceramic screen roller, which has the advantages of simple ceramic tube processing, direct replacement after wear, easy reuse of screen roller, and reduced processing costs. It solves the problem that the screen roller shaft and roller skin are set as one piece, the roller skin is in direct contact with the material, which is prone to wear due to friction, impact and corrosion, and the screen roller needs to be replaced as a whole after wear, which increases the manufacturing cost.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a ceramic screen roller, including a screen roller shaft, the screen roller shaft including a seamless steel pipe, the surface of the seamless steel pipe being fitted with a segmented ceramic tube, the two segmented ceramic tubes being in contact with each other, a shaft head one being provided on the left side of the inner cavity of the screen roller shaft, a shaft head two being provided on the right side of the inner cavity of the screen roller shaft, a first bearing seat being fitted on the left side of the shaft head one, and a second bearing seat being fitted on the right side of the shaft head two.

[0007] Preferably, the surfaces of both the first and second shaft heads are fitted with bearings, and the tops of both the first and second bearing seats are provided with liquid filling holes.

[0008] Preferably, the inner cavities of the first bearing housing and the second bearing housing are provided with sealing sleeves, and the left and right sealing sleeves are respectively fitted onto the surfaces of the first and second shaft ends.

[0009] Preferably, both the first and second shaft heads are fitted with retaining rings, and one side of the retaining ring is in contact with the bearing.

[0010] Preferably, a clamping mechanism is installed at the bottom of both the first bearing housing and the second bearing housing. The clamping mechanism includes a connecting block. The left and right connecting blocks are fixedly connected to the bottom of the first bearing housing and the second bearing housing, respectively. A threaded rod is threaded through the surface of the connecting block. A movable plate is threadedly fitted on the surface of the threaded rod. A locking block is fixedly connected to one side of the movable plate. A support plate is fitted at the bottom of the connecting block. A locking groove is opened on both sides of the support plate. One side of the locking block extends into the inner cavity of the locking groove.

[0011] Preferably, the threads on both sides of the threaded rod surface have opposite directions, and both ends of the threaded rod are fixedly connected to knobs.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0013] 1. This utility model consists of a screen roller shaft, a seamless steel pipe, segmented ceramic pipes, a shaft head one, and a shaft head two. The segmented ceramic pipes are sleeved on the surface of the screen roller shaft and directly contact the material for screening. The segmented ceramic pipes are simple to process, and only the ceramic pipes need to be replaced after wear. The screen roller shaft can be reused, avoiding the material waste of an integral screen roller. The seamless steel pipe serves as an intermediate layer, enhancing the bonding strength between the segmented ceramic pipes and the screen roller shaft, while protecting the screen roller shaft from direct wear and extending the service life of the screen roller device.

[0014] 2. By setting up a connecting block, threaded rod, movable plate, locking block, support plate and locking groove, this utility model can make two locking blocks approach or move away from each other, so that the locking blocks and locking grooves can be engaged, thereby facilitating the quick and easy fixed installation of the screen roller device, and at the same time facilitating the disassembly of the screen roller device, bringing convenience to the maintenance and repair of the screen roller device. Attached Figure Description

[0015] Figure 1 This is a cross-sectional structural diagram of the present invention;

[0016] Figure 2 This is a cross-sectional view of the segmented ceramic tube and shaft head of this utility model;

[0017] Figure 3 This utility model Figure 1 A magnified schematic diagram of a portion of the structure of A in the diagram;

[0018] Figure 4 This utility model Figure 2 A magnified schematic diagram of a portion of the structure of B;

[0019] Figure 5 This is a cross-sectional schematic diagram of the segmented ceramic tube of this utility model.

[0020] In the diagram: 1. Screen roller shaft; 2. Seamless steel pipe; 3. Segmented ceramic tube; 4. Shaft head one; 5. Shaft head two; 6. First bearing seat; 7. Second bearing seat; 8. Bearing; 9. Liquid filling hole; 10. Sealing sleeve; 11. Snap ring; 12. Clamping mechanism; 120. Connecting block; 121. Threaded rod; 122. Moving plate; 123. Locking block; 124. Support plate; 125. Locking groove; 126. Knob. Detailed Implementation

[0021] Please see Figures 1-5 A ceramic screen roller includes a screen roller shaft 1, which includes a seamless steel pipe 2. Segmented ceramic pipes 3 are fitted onto the surface of the seamless steel pipe 2, with two segmented ceramic pipes 3 in contact. A shaft head 4 is located on the left side of the inner cavity of the screen roller shaft 1, and a shaft head 5 is located on the right side. A first bearing seat 6 is fitted onto the left side of the first shaft head 4, and a second bearing seat 7 is fitted onto the right side of the second shaft head 5. By configuring the screen roller shaft 1, seamless steel pipe 2, segmented ceramic pipes 3, shaft head 4, and shaft head 5, the segmented ceramic pipes 3 are fitted onto the seamless steel pipe 2. The surface of the steel pipe 2 directly contacts the material for screening. The segmented ceramic pipe 3 is easy to process, and only the ceramic pipe needs to be replaced after wear. The screen roller shaft 1 can be reused, avoiding the waste of materials when the integrated screen roller is scrapped. The seamless steel pipe 2 serves as an intermediate layer, enhancing the bonding strength between the segmented ceramic pipe 3 and the screen roller shaft 1, while protecting the screen roller shaft 1 from direct wear and extending the service life of the screen roller device. By setting the first bearing seat 6 and the second bearing seat 7, the shaft head 4 and the shaft head 5 are stably supported respectively, facilitating the stable rotation of the screen roller.

[0022] Please see Figure 1 Bearings 8 are fitted onto the surfaces of both shaft head 4 and shaft head 5. A fluid filling hole 9 is provided on the top of both the first bearing seat 6 and the second bearing seat 7. The bearings 8 support shaft head 4 and shaft head 5, facilitating stable rotation. The fluid filling hole 9 allows for periodic injection of lubricating oil, forming an oil film to reduce friction between the bearings 8 and the shaft head, lowering operating temperature, and preventing premature failure due to insufficient lubrication. The lubricating oil can carry away wear particles, reducing impurity accumulation and further improving the reliability of the bearings 8. Lubrication maintenance can be completed without disassembling the bearings 8, simplifying operation and reducing labor and time costs.

[0023] Please see Figure 1 The inner cavities of the first bearing housing 6 and the second bearing housing 7 are both provided with sealing sleeves 10. The two sealing sleeves 10 are respectively fitted onto the surfaces of the first shaft head 4 and the second shaft head 5. By setting the sealing sleeves 10, dust and particles are effectively blocked from entering the bearing housing, thus preventing the bearing 8 from jamming, wearing and corroding due to contamination.

[0024] Please see Figures 1-2Both shaft head 4 and shaft head 5 are fitted with retaining rings 11. One side of the retaining ring 11 contacts the bearing 8. By setting the retaining ring 11, the axial movement of the bearing 8 on the shaft head is restricted, so as to avoid the bearing 8 from shifting due to vibration and impact during the operation of the screen roller, reduce uneven wear and noise, and provide limiting support for the bearing 8.

[0025] Please see Figure 1 A clamping mechanism 12 is installed at the bottom of both the first bearing housing 6 and the second bearing housing 7. The clamping mechanism 12 includes a connecting block 120. The left and right connecting blocks 120 are fixedly connected to the bottom of the first bearing housing 6 and the second bearing housing 7, respectively. A threaded rod 121 is threaded through the surface of the connecting block 120. A movable plate 122 is threadedly fitted onto the surface of the threaded rod 121. A locking block 123 is fixedly connected to one side of the movable plate 122. A support plate 124 is fitted onto the bottom of the connecting block 120. Locking blocks are opened on both sides of the support plate 124. The slot 125 has one side of the locking block 123 extending into the inner cavity of the slot 125. By setting the connecting block 120, threaded rod 121, moving plate 122, locking block 123, support plate 124 and slot 125, the two locking blocks 123 can be brought closer or further apart, so that the locking block 123 and the slot 125 can be engaged. This facilitates the quick and easy fixing and installation of the screen roller device, and also facilitates the disassembly of the screen roller device, bringing convenience to the maintenance and repair of the screen roller device. The support plate 124 is installed on the screening device and can support the screen roller.

[0026] Please see Figure 1 The threads on both sides of the threaded rod 121 have opposite directions of rotation. Both ends of the threaded rod 121 are fixedly connected to knobs 126. By setting the threaded rod 121, when the threaded rod 121 is rotated, the moving plates 122 on both sides move inward or outward at the same time, so that the two locking blocks 123 move closer and further apart. The operation is simple and quick. By setting the knobs 126, the contact area between the operator's fingers and the threaded rod 121 is increased, making it easier to rotate the knobs 126 to drive the threaded rod 121 to rotate.

[0027] In use, the segmented ceramic tube 3 is sleeved on the surface of the seamless steel tube 2 and directly contacts the material for screening. It is connected to the shaft head through an external drive motor, which drives the shaft head to rotate. The shaft head drives the segmented ceramic tube 3 to rotate, thus screening the material. After wear, only the segmented ceramic tube 3 needs to be replaced. The screen roller shaft 1 can be reused. Lubricating oil is injected into the inner cavity of the liquid inlet 9. The lubricating oil enters the liquid inlet 9 and contacts the bearing 8 to lubricate the bearing 8. The sealing sleeve 10 effectively blocks dust and particles from entering the bearing seat, preventing the bearing 8 from jamming, wearing and corroding due to contamination. The retaining ring 11 restricts the axial movement of the bearing 8 on the shaft head, preventing the bearing 8 from shifting due to vibration and impact during the operation of the screen roller.

[0028] Rotating the knob 126 causes the threaded rod 121 to rotate, and the threaded rod 121 causes the moving plate 122 to move laterally. The moving plate 122 causes the locking block 123 to move, so that the two locking blocks 123 move away from each other, and the locking block 123 separates from the locking groove 125. The connecting block 120 moves upward to separate from the support plate 124, thereby disassembling the screen roller device.

[0029] In summary, this ceramic screen roller, by setting up a screen roller shaft 1, a seamless steel pipe 2, a segmented ceramic pipe 3, a shaft head 1 4, and a shaft head 2 5, solves the problem that when the screen roller shaft and roller skin are set up as a whole, the roller skin directly contacts the material, which is prone to wear due to friction, impact, and corrosion. After the screen roller wears out, it needs to be replaced as a whole, which increases the manufacturing cost.

Claims

1. A ceramic sieve roller, comprising a sieve roller shaft (1), characterized in that: The screen roller shaft (1) includes a seamless steel pipe (2), and a segmented ceramic pipe (3) is sleeved on the surface of the seamless steel pipe (2). The two segmented ceramic pipes (3) are in contact with each other. A shaft head one (4) is provided on the left side of the inner cavity of the screen roller shaft (1), and a shaft head two (5) is provided on the right side of the inner cavity of the screen roller shaft (1). A first bearing seat (6) is sleeved on the left side of the shaft head one (4), and a second bearing seat (7) is sleeved on the right side of the shaft head two (5).

2. The ceramic screen roller according to claim 1, characterized in that: The surfaces of the first shaft head (4) and the second shaft head (5) are fitted with bearings (8), and the tops of the first bearing seat (6) and the second bearing seat (7) are provided with liquid filling holes (9).

3. The ceramic screen roller according to claim 1, characterized in that: The inner cavities of the first bearing housing (6) and the second bearing housing (7) are provided with sealing sleeves (10), and the left and right sealing sleeves (10) are respectively fitted on the surfaces of the first shaft head (4) and the second shaft head (5).

4. The ceramic screen roller according to claim 2, characterized in that: Both the first shaft head (4) and the second shaft head (5) are fitted with retaining rings (11), and one side of the retaining rings (11) is in contact with the bearing (8).

5. The ceramic screen roller according to claim 1, characterized in that: The bottom of the first bearing seat (6) and the second bearing seat (7) are both equipped with a clamping mechanism (12). The clamping mechanism (12) includes a connecting block (120). The left and right connecting blocks (120) are fixedly connected to the bottom of the first bearing seat (6) and the second bearing seat (7) respectively. A threaded rod (121) is connected through the surface of the connecting block (120). A movable plate (122) is threadedly fitted on the surface of the threaded rod (121). A locking block (123) is fixedly connected to one side of the movable plate (122). A support plate (124) is fitted on the bottom of the connecting block (120). A slot (125) is opened on both sides of the support plate (124). One side of the locking block (123) extends into the inner cavity of the slot (125).

6. The ceramic screen roller according to claim 5, characterized in that: The threads on both sides of the threaded rod (121) have opposite directions, and both ends of the threaded rod (121) are fixedly connected to knobs (126).

Images