A multi-purpose heavy-duty screening station

By using a hydraulic cylinder to drive a connecting rod structure to lift the screen frame, the problem of difficult screen replacement and maintenance in the existing technology is solved, and a convenient screen replacement and maintenance process is realized.

CN224486747UActive Publication Date: 2026-07-14YUNNAN KAIRUITE CONSTR MASCH EQUIP CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
YUNNAN KAIRUITE CONSTR MASCH EQUIP CO LTD
Filing Date
2025-07-31
Publication Date
2026-07-14

AI Technical Summary

Technical Problem

The replacement and maintenance of screens in existing heavy-duty screening plants require operators to enter the narrow screen box, which is time-consuming and labor-intensive. Furthermore, replacing screens requires removing multiple layers of screens, increasing the difficulty of maintenance.

Method used

The screen frame assembly is lifted by a hydraulic cylinder-driven linkage structure, providing sufficient space for screen replacement and maintenance. The elongated groove on the screen tensioning seat allows the screen tensioning plate to slide, and the slotted pull plate hooks into the end of the cylinder to fix the screen position, simplifying the installation and disassembly process of the screen.

Benefits of technology

It improves maintenance convenience, reduces maintenance time and difficulty, and makes the installation and disassembly of the screen more convenient.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224486747U_ABST
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Abstract

The utility model relates to heavy type screening station technical field, concretely is a multipurpose heavy type screening station, including track chassis, the surface of track chassis is fixed with mainframe, the surface of mainframe has screen frame assembly, screen frame assembly includes sieve box, vice frame and sieve under transition conveyor, vice frame fixedly connected at the bottom of sieve box, sieve under transition conveyor sets up at the bottom of sieve box. The utility model discloses through hydraulic cylinder body promotes connecting rod structure, can realize the jacking of screen frame assembly to provide enough space for operator to carry out screen cloth replacement and maintenance, greatly improves the convenience of maintenance, and the long hole sliding slot on screen cloth tensioning seat allows the screen cloth tensioning plate to slide in it, and the tightness degree of screen cloth is adjusted, and the hook groove of clamping groove pull plate is inserted into both ends of cylinder body, ensures the position of screen cloth tensioning plate fixed, makes screen cloth's installation and disassembly become more convenient, reduces maintenance time and difficulty.
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Description

Technical Field

[0001] This utility model relates to the technical field of heavy-duty screening stations, specifically a multi-purpose heavy-duty screening station. Background Technology

[0002] Heavy-duty screening stations are tracked mobile crushing and screening equipment used in fields such as mining quarries, construction waste treatment, and mineral mining. This equipment has the function of screening heavy materials, and by adjusting the configuration of equipment components and the installation method of the components, it can realize the function switching of a single machine for multiple usage scenarios.

[0003] The existing heavy-duty screening station has a complex screen box structure design. Replacing the screen and maintaining it requires operators to enter the narrow screen box, which is time-consuming and labor-intensive. At the same time, the way the screen is fixed is not convenient enough. Replacing the screen requires removing multiple layers of screens, which increases the difficulty of maintenance. Utility Model Content

[0004] The purpose of this utility model is to provide a multi-purpose heavy-duty screening station to solve the problems mentioned in the background art, such as the need for operators to enter the narrow screen box to perform screen replacement and maintenance, which is time-consuming and labor-intensive, and the need to remove multiple layers of screens when replacing screens, which increases the difficulty of maintenance.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a multi-purpose heavy-duty screening station, comprising a tracked chassis, a main frame fixedly mounted on the surface of the tracked chassis, a screen frame assembly on the surface of the main frame, the screen frame assembly comprising a screen box, a secondary frame, and an under-screen transition conveyor, the secondary frame being fixedly connected to the bottom of the screen box, the under-screen transition conveyor being disposed at the bottom of the screen box, multiple sets of three discharge ports and one inlet port being provided on the surface of the screen box, a large material conveyor being rotatably mounted on one of the discharge ports of the screen box, and a... The medium material conveyor includes a set of discharge ports of the screen box rotatably equipped with a fine material conveyor, a chain plate feeder at one end of the inlet of the screen box, a power and hydraulic system fixedly installed on the surface of the chain plate feeder, a screen box fixedly installed at the bottom of the screen box, a connecting rod rotatably connected to the surface of the main frame, the end of the connecting rod away from the main frame rotatably connected to the sub-frame, a cylinder body rotatably connected to the surface of the connecting rod, and a front support assembly rotatably connected to the surface of the main frame, the end of the front support assembly away from the main frame rotatably connected to the sub-frame.

[0006] Preferably, a left wall panel assembly and a right wall panel assembly are fixedly installed on both sides of the screen box, a spring support is fixedly installed on the side wall of the screen box, a main shaft excitation assembly is fixedly installed inside the screen box, a screen tensioning seat is fixedly installed on the surface of the screen box, a frame main beam is provided at the bottom of the screen box, a layer of screen plate base frame is fixedly installed inside the screen box, a second layer of screen frame is fixedly installed inside the screen box, two layers of screen mesh are fixedly installed inside the chain plate feeder, a receiving rubber plate is fixedly installed at the bottom of the screen box, a screen tensioning plate is fixedly installed on the surface of the screen tensioning seat, a slotted pull plate is installed on the surface of the screen tensioning plate, and a tensioning bolt is threadedly connected to one side of the slotted pull plate.

[0007] Preferably, an arc-shaped slot is provided on the surface of the main frame, and the screen frame assembly will be lowered into the arc-shaped slot of the main frame.

[0008] Preferably, a hydraulic cylinder is provided on the surface of the front support assembly, and an angle positioning hole is designed on the inner tube of the front support assembly. The piston rod of the cylinder body is rotatably connected to the surface of the connecting rod, and the cylinder body drives the connecting rod to rotate on the main frame through the piston rod.

[0009] Preferably, the screen tensioning seat has an elongated groove, and the screen tensioning plate is inserted into the elongated groove of the cylinder body.

[0010] Preferably, the surface of the card slot pull plate is provided with a hook groove, and the hook groove is engaged with both ends of the oil cylinder body. One end of the two-layer screen is hooked onto the two-layer screen frame, and the other end is hooked onto the screen tensioning plate.

[0011] Preferably, the screen installation structure of the two-layer screen frame is designed as an arc-shaped stepped segment.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. This heavy-duty screening station uses a hydraulic cylinder to push a connecting rod structure, which can lift the screen frame assembly, providing operators with sufficient space for screen replacement and maintenance without having to enter the cramped screen box, greatly improving maintenance convenience. At the same time, the elongated groove on the screen tensioning seat allows the screen tensioning plate to slide within it, facilitating the adjustment of the screen tension. The hook groove on the slotted pull plate engages with both ends of the cylinder body, ensuring the screen tensioning plate is fixed in position, making screen installation and disassembly more convenient and reducing maintenance time and difficulty. Attached Figure Description

[0014] Figure 1 This is a front view schematic diagram of the structure of this utility model;

[0015] Figure 2This is a front view of the structure of this utility model after it has been lifted up;

[0016] Figure 3 This is a top view of the structure of this utility model;

[0017] Figure 4 This is a side view of the structure of this utility model;

[0018] Figure 5 This is a front view schematic diagram of the O2 structure of this utility model.

[0019] Figure 6 This is a side view of the O2 structure of this utility model;

[0020] Figure 7 This is a side sectional view of the O2 structure of this utility model;

[0021] Figure 8 This utility model Figure 5 A magnified structural diagram of point A in the middle.

[0022] In the diagram: 1. Chain feeder; 2. Screen box; 21. Left wall panel assembly; 22. Right wall panel assembly; 23. Spring support; 24. Main shaft vibration assembly; 25. Screen tensioning seat; 26. Frame main beam; 27. First-layer screen plate base frame; 28. Second-layer screen frame; 29. ​​Second-layer screen; 31. Receiving rubber plate; 32. Screen tensioning plate; 33. Slotted pull plate; 34. Tensioning bolt; 3. Large material conveyor; 4. Medium material conveyor; 5. Fine material conveyor; 6. Power and hydraulic system; 7. Main frame; 8. Tracked chassis; 9. Sub-frame; 10. Connecting rod; 11. Cylinder body; 12. Screen frame assembly; 13. Under-screen transition conveyor; 14. Front support assembly. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-8 One embodiment provided by this utility model:

[0025] A multi-purpose heavy-duty screening station includes a tracked chassis 8, a main frame 7 fixedly mounted on the surface of the tracked chassis 8, a screen frame assembly 12 on the surface of the main frame 7, the screen frame assembly 12 including a screen box 2, a secondary frame 9, and an under-screen transition conveyor 13, the secondary frame 9 being fixedly connected to the bottom of the screen box 2, the under-screen transition conveyor 13 being located at the bottom of the screen box 2, multiple sets of three discharge ports and one inlet port being provided on the surface of the screen box 2, a large material conveyor 3 being rotatably mounted on one of the discharge ports of the screen box 2, and a medium material conveyor 4 being rotatably mounted on one of the discharge ports of the screen box 2. A set of discharge ports is rotatably equipped with a fine material conveyor 5. A chain plate feeder 1 is installed at one end of the inlet of the screen box 2. A power and hydraulic system 6 is fixedly installed on the surface of the chain plate feeder 1. The screen box 2 is fixedly installed at the bottom. A connecting rod 10 is rotatably connected to the surface of the main frame 7. The end of the connecting rod 10 away from the main frame 7 is rotatably connected to the auxiliary frame 9. A cylinder body 11 is rotatably connected to the surface of the connecting rod 10. A front support assembly 14 is rotatably connected to the surface of the main frame 7. The end of the front support assembly 14 away from the main frame 7 is rotatably connected to the auxiliary frame 9.

[0026] Furthermore, a left wall panel assembly 21 and a right wall panel assembly 22 are fixedly installed on both sides of the screen box 2, a spring support 23 is fixedly installed on the side wall of the screen box 2, a main shaft excitation assembly 24 is fixedly installed inside the screen box 2, a screen tensioning seat 25 is fixedly installed on the surface of the screen box 2, a frame main beam 26 is provided at the bottom of the screen box 2, a first layer of screen plate base frame 27 is fixedly installed inside the screen box 2, a second layer of screen frame 28 is fixedly installed inside the screen box 2, a second layer of screen mesh 29 is fixedly installed inside the chain plate feeder 1, a receiving rubber plate 31 is fixedly installed at the bottom of the screen box 2, a screen tensioning plate 32 is fixedly installed on the surface of the screen tensioning seat 25, and a slot pull plate 33 is installed on the surface of the screen tensioning plate 32. One side of the plate 33 is threaded with a tension bolt 34. The structural design of the screen box 2 is intended to provide a stable screening platform. The left wall plate assembly 21 and the right wall plate assembly 22 serve as side walls, enhancing the stability of the screen box 2. The spring support 23 is used for shock absorption, reducing the impact of vibration on the screen box 2. The main shaft excitation assembly 24 provides a vibration source, promoting the screening process. The screen tensioning seat 25 and the screen tensioning plate 32 are used to fix and adjust the screen, ensuring the screening effect. The frame main beam 26 and the first-layer screen plate base 27 enhance the load-bearing capacity of the screen box 2. The second-layer screen frame 28 and the second-layer screen 29 are used for fine screening. The receiving rubber plate 31 collects the screened material. The slot pull plate 33 and the tension bolt 34 are used to adjust the tightness of the screen.

[0027] Furthermore, an arc-shaped slot is provided on the surface of the main frame 7. The screen frame assembly 12 will be lowered into the arc-shaped slot of the main frame 7. The arc-shaped slot design on the main frame 7 allows the screen frame assembly 12 to be lowered when not needed, which facilitates maintenance and screen replacement.

[0028] Furthermore, a hydraulic cylinder is provided on the surface of the front support assembly 14, and an angle positioning hole is designed on the inner tube of the support of the front support assembly 14. The piston rod of the cylinder body 11 is rotatably connected to the surface of the connecting rod 10. The cylinder body 11 drives the connecting rod 10 to rotate on the main frame 7 through the piston rod. The hydraulic cylinder and angle positioning hole design on the front support assembly 14 allow adjustment of the tilt angle of the screen box 2 to facilitate the screening and conveying of materials.

[0029] Furthermore, the screen tensioning seat 25 is provided with an elongated groove, and the screen tensioning plate 32 is inserted into the elongated groove of the cylinder body 11. The elongated groove design allows the screen tensioning plate 32 to slide on the screen tensioning seat 25, which facilitates the adjustment of the screen tension and ensures the convenience of screen adjustment.

[0030] Furthermore, the surface of the slot pull plate 33 is provided with hook grooves, and the hook grooves are engaged with both ends of the cylinder body 11. One end of the second-layer screen 29 is hooked onto the second-layer screen frame 28, and the other end is hooked onto the screen tension plate 32. The hook groove design on the slot pull plate 33 allows the slot pull plate 33 to be engaged with both ends of the cylinder body 11 to fix the position of the screen tension plate 32.

[0031] Furthermore, the screen installation structure of the second-layer screen frame 28 is designed as an arc-shaped stepped segmented structure. The arc-shaped stepped segmented design is conducive to the uniform and rapid spreading of materials during the vibrating screening process, thereby improving the screening effect.

[0032] Working principle: Material enters the screen box 2 via a chain plate feeder 1. The main shaft vibration assembly 24 provides the vibration source, causing the material to be screened on the screen surface. This allows materials of different particle sizes to be separated through screens of different apertures. Larger particles are output through the large material conveyor 3, medium-sized particles through the medium material conveyor 4, and smaller particles through the fine material conveyor 5. The screen tensioning seat 25 and the screen tensioning plate 32 ensure that the screen remains tight during vibration, improving screening efficiency. When replacing the screen or maintaining the screen box 2, the cylinder body 11 drives the connecting rod 10 to rotate through the piston rod. The connecting rod 10 lifts the screen frame assembly 12, allowing the operator to easily enter the screen box 2 from the bottom for maintenance. The elongated groove on the screen tensioning seat 25 allows the screen tensioning plate 32 to slide within it, facilitating the adjustment of the screen tension. The hook groove on the slot pull plate 33 engages with both ends of the cylinder body 11, ensuring that the position of the screen tensioning plate 32 is fixed. One end of the second-layer screen 29 is hooked onto the second-layer screen frame 28, and the other end is hooked onto the screen tensioning plate 32, facilitating replacement and fixation.

[0033] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A multi-purpose heavy-duty screening station, characterized in that: The system includes a tracked chassis (8), on which a main frame (7) is fixedly mounted. A screen frame assembly (12) is mounted on the surface of the main frame (7). The screen frame assembly (12) includes a screen box (2), a secondary frame (9), and an under-screen transition conveyor (13). The secondary frame (9) is fixedly connected to the bottom of the screen box (2). The under-screen transition conveyor (13) is located at the bottom of the screen box (2). The surface of the screen box (2) is provided with multiple sets of three discharge ports and one inlet port. A large material conveyor (3) is rotatably mounted on one of the discharge ports of the screen box (2), and a medium material conveyor (4) is rotatably mounted on one of the discharge ports of the screen box (2). A fine material conveyor (5) is rotatably installed. A chain plate feeder (1) is installed at one end of the feed inlet of the screen box (2). A power and hydraulic system (6) is fixedly installed on the surface of the chain plate feeder (1). A screen box (2) is fixedly installed at the bottom of the screen box (2). A connecting rod (10) is rotatably connected to the surface of the main frame (7). The end of the connecting rod (10) away from the main frame (7) is rotatably connected to the auxiliary frame (9). A cylinder body (11) is rotatably connected to the surface of the connecting rod (10). A front support assembly (14) is rotatably connected to the surface of the main frame (7). The end of the front support assembly (14) away from the main frame (7) is rotatably connected to the auxiliary frame (9).

2. The multi-purpose heavy-duty screening station according to claim 1, characterized in that: The left wall panel assembly (21) and the right wall panel assembly (22) are fixedly installed on both sides of the screen box (2), respectively. Spring supports (23) are fixedly installed on the side walls of the screen box (2). A main shaft excitation assembly (24) is fixedly installed inside the screen box (2). A screen tensioning seat (25) is fixedly installed on the surface of the screen box (2). A frame main beam (26) is provided at the bottom of the screen box (2). A screen plate base frame (27) is fixedly installed inside the screen box (2). The screen box (2) is fixedly installed with two layers of screen frames (28), the chain plate feeder (1) is fixedly installed with two layers of screen mesh (29), the bottom of the screen box (2) is fixedly installed with a receiving rubber plate (31), the screen mesh tensioning seat (25) is fixedly installed with a screen mesh tensioning plate (32), the screen mesh tensioning plate (32) is installed with a slot pull plate (33), and a tensioning bolt (34) is threadedly connected to one side of the slot pull plate (33).

3. The multi-purpose heavy-duty screening station according to claim 1, characterized in that: An arc-shaped slot is provided on the surface of the main frame (7), and the screen frame assembly (12) will be lowered into the arc-shaped slot of the main frame (7).

4. The multi-purpose heavy-duty screening station according to claim 1, characterized in that: A hydraulic cylinder is provided on the surface of the front support assembly (14), and an angle positioning hole is designed on the inner tube of the support of the front support assembly (14). The piston rod of the cylinder body (11) is rotatably connected to the surface of the connecting rod (10). The cylinder body (11) drives the connecting rod (10) to rotate on the main frame (7) through the piston rod.

5. A multi-purpose heavy-duty screening station according to claim 2, characterized in that: The screen tensioning seat (25) has an elongated groove, and the screen tensioning plate (32) is inserted into the elongated groove of the cylinder body (11).

6. The multi-purpose heavy-duty screening station according to claim 2, characterized in that: The surface of the slotted pull plate (33) is provided with a hook groove, and the hook groove is engaged with both ends of the cylinder body (11). One end of the second-layer screen (29) is hooked onto the second-layer screen frame (28), and the other end is hooked onto the screen tensioning plate (32).

7. A multi-purpose heavy-duty screening station according to claim 6, characterized in that: The screen installation structure of the two-layer screen frame (28) is designed as an arc-shaped stepped segment.