A vibrating magnetic separator all-in-one machine

Abstract

The utility model provides a kind of vibration magnetic separation integrated machine, belong to magnetic separator technical field;Including: device base, four screening support columns and two magnetic separation support columns, four screening support columns are respectively installed on the upper wall surface of device base, two magnetic separation support columns are respectively installed on the upper wall surface of device base, there is coarse division screen structure between four screening support columns, there is fine division screen structure between four screening support columns, two magnetic separation support columns are installed with coarse material magnetic separation structure;The device can sort and recycle the material recovered in metal processing site, can be sorted twice according to the size of material, and the material sorted twice is all magnetically selected, the metal and other materials that can be magnetically attracted are classified and recycled, and the recovery classifies and recycles two different sizes of material respectively, through this fine sorting and recycling, it is convenient for operator to carry out subsequent processing.

Description

Technical Field

[0001] This utility model belongs to the field of magnetic separator technology, specifically relating to an integrated vibrating magnetic separator. Background Technology

[0002] The integrated vibrating magnetic separator is a composite sorting device that combines vibration screening and magnetic separation functions. It uses a vibrating mechanism to drive the screen to achieve particle size classification of materials, while simultaneously utilizing a magnetic field to adsorb and separate magnetic substances. Its structure typically includes a vibrating screen, a magnetic separation module, a material conveying system, and multi-stage sorting chambers, enabling simultaneous particle size screening and magnetic substance extraction. It is mainly used in ore processing, waste recycling, and building material production, offering advantages such as high sorting efficiency, small footprint, and high degree of automation.

[0003] Typically, integrated vibratory magnetic separators perform only one screening operation, followed by magnetic separation of the screened material. For scenarios like metal recycling in foundry processing areas, this vibratory magnetic separation method cannot achieve effective metal recovery. For example, a tin ore rough iron screening device (CN217094472U) can perform multi-stage sorting and multiple magnetic separations. However, during magnetic separation, the material enters the waste bin 14 through the guide plate 1, and passes through the magnetic roller 3, where magnetically adsorbable ores are adsorbed. The method for processing the material adsorbed on the magnetic roller 3 is not described, nor is the classification of magnetically adsorbable and non-magnetically adsorbable materials after passing through the magnetic roller. Therefore, multi-stage screening and multiple magnetic separations cannot be achieved. Utility Model Content

[0004] To address the shortcomings of existing technologies that mostly involve only one screening and one magnetic separation, which cannot meet usage requirements, and the inability of existing multi-stage screening and magnetic separation equipment to accurately classify the screened materials, this invention provides an integrated vibrating magnetic separator. This machine can perform two sorting processes based on material size, and then perform magnetic separation on both sorted materials to classify and recycle metals and other materials that can be magnetically attracted. The specific technical solution is as follows: An integrated vibrating magnetic separator includes: a device base, four screening support columns, and two magnetic separation support columns. The four screening support columns are respectively installed on the upper wall of the device base. Two magnetic separation support columns are respectively installed on the upper wall of the device base. A coarse screening structure is installed between the four screening support columns, and a fine screening structure is installed between the four screening support columns. Two magnetic separation support columns are equipped with a coarse material magnetic separation structure, and two magnetic separation support columns are equipped with a fine material magnetic separation structure. The coarse screening structure includes: a coarse screening body, a coarse screening vibrator, and a coarse screening extension hopper. The coarse screening body is movably installed between the four screening support columns via connecting rods and shafts. The coarse screening vibrator is installed on the back of the coarse screening body, and the coarse screening extension hopper is installed at the outlet of the coarse screening body.

[0005] Preferably, the fine screening structure includes: a fine screening body, a fine screening vibrator, and a fine screening extension hopper; the fine screening body is movably mounted between four screening support columns via connecting rods and shafts, the fine screening vibrator is mounted on the back of the fine screening body, and the fine screening extension hopper is mounted at the outlet of the fine screening body.

[0006] Preferably, the coarse material magnetic separation structure includes: a coarse material power roller, a coarse material magnetic suction roller, and a coarse material friction conveyor belt; the coarse material power roller is movably installed between two magnetic separation support columns, the coarse material magnetic suction roller is movably installed between two magnetic separation support columns, and the coarse material friction conveyor belt is installed outside the coarse material power roller and the coarse material magnetic suction roller.

[0007] Preferably, the fine material magnetic separation structure includes: a fine material power roller, a fine material magnetic suction roller, and a fine material friction conveyor belt; the fine material power roller is movably installed between two magnetic separation support columns, the fine material magnetic suction roller is movably installed between two magnetic separation support columns, and the fine material friction conveyor belt is installed outside the fine material power roller and the fine material magnetic suction roller.

[0008] Preferably, a coarse magnetic material storage box is installed between the two magnetic separation support columns, and the coarse magnetic material storage box is located below the coarse material friction conveyor belt.

[0009] Preferably, a fine magnetic material storage box is installed between the two magnetic separation support columns, and the fine magnetic material storage box is located below the fine material friction conveyor belt.

[0010] Preferably, a secondary fine material recycling bin is installed on the upper wall of the device base.

[0011] Preferably, the coarse screening vibrator is equipped with a sealing cover.

[0012] Preferably, the vibrator of the fine screening screen is equipped with a sealing cover.

[0013] Compared with the prior art, the integrated vibratory magnetic separator of this utility model has the following advantages: it can sort and recycle materials recovered from metal processing sites, sort them twice according to their size, and then perform magnetic separation on the materials after both sorting. It can classify and recycle metals and other materials that can be attracted by magnetic force, and it can classify and recycle materials of two different sizes separately. This refined sorting and recycling makes it easier for operators to carry out subsequent processing. Attached Figure Description

[0014] Figure 1 A schematic diagram of the overall structure of the integrated vibration magnetic separator provided by this utility model;

[0015] Figure 2 A partial structural diagram of the integrated vibration magnetic separator provided by this utility model;

[0016] Figure 3 An exploded view of the second partial structure of the integrated vibration magnetic separator provided by this utility model;

[0017] Figure 4 An exploded view of the third partial structure of the integrated vibration magnetic separator provided by this utility model;

[0018] in, Figures 1 to 4 The attached diagram and components of the integrated vibrating magnetic separator are as follows: 1. Device base; 2. Screening support column; 3. Magnetic separation support column; 4. Coarse screening body; 5. Coarse screening vibrator; 6. Coarse screening extension hopper; 7. Fine screening body; 8. Fine screening vibrator; 9. Fine screening extension hopper; 10. Coarse material power roller; 11. Coarse material magnetic suction roller; 12. Coarse material friction conveyor belt; 13. Fine material power roller; 14. Fine material magnetic suction roller; 15. Fine material friction conveyor belt; 16. Coarse magnetic material storage box; 17. Fine magnetic material storage box; 18. Secondary fine material recovery box; 19. Sealing cover. Detailed Implementation

[0019] The following are specific implementation cases and appendices. Figures 1-4This utility model will be further described below, but it is not limited to these embodiments. This utility model provides a technical solution: a vibrating magnetic separator, comprising: a device base 1, four screening support columns 2, and two magnetic separation support columns 3. The four screening support columns 2 are respectively installed on the upper wall of the device base 1, and the two magnetic separation support columns 3 are respectively installed on the upper wall of the device base 1. A coarse screening structure is installed between the four screening support columns 2, and a fine screening structure is installed between the four screening support columns 2. A coarse material magnetic separation structure is installed on the two magnetic separation support columns 3, and a fine material magnetic separation structure is installed on the two magnetic separation support columns 3. The coarse screening structure includes: a coarse screening body 4. The coarse screening vibrator 5 and the coarse screening extension hopper 6 are installed. The coarse screening body 4 is movably installed between four screening support columns 2 via connecting rods and shafts. The coarse screening vibrator 5 is installed on the back of the coarse screening body 4. The coarse screening extension hopper 6 is installed at the outlet of the coarse screening body 4. A coarse magnetic material collection box 16 is installed between two magnetic separation support columns 3 and is located below the coarse material friction conveyor belt 12. A fine magnetic material collection box 17 is installed between two magnetic separation support columns 3 and is located below the fine material friction conveyor belt 15. A secondary fine material recovery box 18 is installed on the upper wall of the device base 1. A sealing cover 19 is installed on the outside of the coarse screening vibrator 5.

[0020] As a preferred embodiment, the fine screening structure further includes: a fine screening body 7, a fine screening vibrator 8, and a fine screening extension hopper 9; the fine screening body 7 is movably mounted between four screening support columns 2 via connecting rods and shafts, the fine screening vibrator 8 is mounted on the back of the fine screening body 7, the fine screening extension hopper 9 is mounted at the outlet of the fine screening body 7, and a sealing cover 19 is installed on the outside of the fine screening vibrator 8.

[0021] As a preferred embodiment, the coarse material magnetic separation structure further includes: a coarse material power roller 10, a coarse material magnetic suction roller 11, and a coarse material friction conveyor belt 12; the coarse material power roller 10 is movably installed between two magnetic separation support columns 3, the coarse material magnetic suction roller 11 is movably installed between two magnetic separation support columns 3, and the coarse material friction conveyor belt 12 is installed outside the coarse material power roller 10 and the coarse material magnetic suction roller 11.

[0022] As a preferred embodiment, the fine material magnetic separation structure further includes: a fine material power roller 13, a fine material magnetic suction roller 14, and a fine material friction conveyor belt 15; the fine material power roller 13 is movably installed between two magnetic separation support columns 3, the fine material magnetic suction roller 14 is movably installed between two magnetic separation support columns 3, and the fine material friction conveyor belt 15 is installed outside the fine material power roller 13 and the fine material magnetic suction roller 14.

[0023] Working principle: Before using this device, the operator first connects an external AC power supply to the device to provide power to the electrical appliances inside. Then, the waste collection box is placed at the outlet of the device, which completes the preparation work for the device.

[0024] Next, the operator starts the device. The coarse screening vibrator 5 begins to work, driving the coarse screening body 4 to vibrate between the four screening support columns 2. The fine screening vibrator 8 begins to work, driving the fine screening body 7 to vibrate between the four screening support columns 2. At the same time, the coarse material power roller 10 and the fine material power roller 13 rotate under the action of the motor, driving the coarse material friction conveyor belt 12 and the fine material friction conveyor belt 15 respectively through friction. Also under the action of friction, the coarse material magnetic suction roller 11 and the fine material magnetic suction roller 14 rotate passively.

[0025] Next, the operator places the mixture of ferrous materials and debris recovered from the metal processing site directly into the vibrating coarse screening body 4. Because the coarse screening body 4 has a downward tilt, the mixture slides downwards under gravity. Smaller diameter components pass through the holes in the coarse screening body 4 and enter the fine screening body 7. Larger diameter components pass through the extended coarse screening hopper 6 and enter the rotating coarse material friction conveyor belt 12, where they are continuously conveyed outwards. When the mixture passes the coarse material magnetic roller 11, metals that can be magnetically attracted are attracted by the magnetic roller 11 and continue to be conveyed on the coarse material friction conveyor belt 12. Materials that cannot be magnetically attracted are thrown by the rotating coarse material friction conveyor belt 12 into the waste collection box. As the coarse material friction conveyor belt 12 moves away from the coarse material magnetic roller 11, the magnetic force of the coarse material magnetic roller 11 on the metal weakens, and finally, under gravity, they fall into the coarse magnetic material collection box 16. The mixture entering the fine screening body 7 will also be screened. Mixtures with smaller diameters will pass through the through-holes of the fine screening body 7 and fall into the secondary fine material recovery box 18, awaiting further processing. Unscreened mixtures in the fine screening extended hopper 9 enter the rotating fine material friction conveyor belt 15.

[0026] And it is continuously conveyed outward. When the mixture passes through the fine material magnetic roller 14, the metal that can be magnetically attracted is attracted by the fine material magnetic roller 14 and continues to be conveyed on the fine material friction conveyor belt 15, while the material that cannot be magnetically attracted is thrown into the waste collection box by the rotating fine material friction conveyor belt 15. As the fine material friction conveyor belt 15 moves away from the fine material magnetic roller 14, the magnetic force of the fine material magnetic roller 14 on the metal material weakens, and finally falls into the fine magnetic material collection box 17 under the action of gravity.

[0027] To ensure the normal operation of the coarse screening vibrator 5 and the fine screening vibrator 8, they are sealed by the sealing cover 19 to ensure that they can work stably and normally for a long time.

[0028] In the description of this utility model, the term "multiple" refers to two or more. Unless otherwise explicitly defined, the terms "upper," "lower," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. The terms "connection," "installation," "fixing," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection or an indirect connection through an intermediate medium. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.

[0029] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A vibrating magnetic separator all-in-one machine, comprising: The device comprises a base (1), four screening support columns (2) and two magnetic separation support columns (3). The four screening support columns (2) are respectively installed on the upper wall of the device base (1), and the two magnetic separation support columns (3) are respectively installed on the upper wall of the device base (1). The device is characterized in that a coarse screening structure is installed between the four screening support columns (2), a fine screening structure is installed between the four screening support columns (2), a coarse material magnetic separation structure is installed on the two magnetic separation support columns (3), and a fine material magnetic separation structure is installed on the two magnetic separation support columns (3). The coarse screening structure includes a coarse screening body (4), a coarse screening vibrator (5), and a coarse screening extension bucket (6). The coarse screening body (4) is movably installed between the four screening support columns (2) through a connecting rod and a shaft. The coarse screening vibrator (5) is installed on the back of the coarse screening body (4), and the coarse screening extension bucket (6) is installed at the outlet of the coarse screening body (4).

2. The integrated shock magnetic separator according to claim 1, characterized in that, The fine screening structure includes: a fine screening body (7), a fine screening vibrator (8), and a fine screening extension bucket (9); the fine screening body (7) is movably installed between four screening support columns (2) via connecting rods and shafts, the fine screening vibrator (8) is installed on the back of the fine screening body (7), and the fine screening extension bucket (9) is installed at the outlet of the fine screening body (7).

3. The integrated shock magnetic separator according to claim 1, characterized in that, The coarse material magnetic separation structure includes: a coarse material power roller (10), a coarse material magnetic suction roller (11), and a coarse material friction conveyor belt (12); the coarse material power roller (10) is movably installed between two magnetic separation support columns (3), the coarse material magnetic suction roller (11) is movably installed between two magnetic separation support columns (3), and the coarse material friction conveyor belt (12) is installed outside the coarse material power roller (10) and the coarse material magnetic suction roller (11).

4. The integrated shock magnetic separator according to claim 1, characterized in that, The fine material magnetic separation structure includes: a fine material power roller (13), a fine material magnetic suction roller (14), and a fine material friction conveyor belt (15); the fine material power roller (13) is movably installed between two magnetic separation support columns (3), the fine material magnetic suction roller (14) is movably installed between two magnetic separation support columns (3), and the fine material friction conveyor belt (15) is installed outside the fine material power roller (13) and the fine material magnetic suction roller (14).

5. The integrated vibration magnetic separator according to claim 1, characterized in that, A coarse magnetic material storage box (16) is installed between the two magnetic separation support columns (3), and the coarse magnetic material storage box (16) is located below the coarse material friction conveyor belt (12).

6. The integrated vibration magnetic separator according to claim 1, characterized in that, A fine magnetic material storage box (17) is installed between the two magnetic separation support columns (3), and the fine magnetic material storage box (17) is located below the fine material friction conveyor belt (15).

7. The integrated vibration magnetic separator according to claim 1, characterized in that, A secondary fine material recycling bin (18) is installed on the upper wall of the device base (1).

8. The integrated vibration magnetic separator according to claim 1, characterized in that, The coarse screening vibrator (5) is equipped with a sealing cover (19).

9. The integrated vibration magnetic separator according to claim 2, characterized in that, The vibrator (8) of the fine screening is equipped with a sealing cover (19).

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