Injection lamp inspection device with screening function

By introducing a combination of electric linear guide rail and rotating disk into the light inspection device, automatic screening of injection solution is achieved, solving the problems of cumbersome manual operation and secondary pollution in the existing technology, and improving production efficiency and product cleanliness.

CN224486837UActive Publication Date: 2026-07-14JIANGSU SHENLONG PHARMA

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU SHENLONG PHARMA
Filing Date
2025-07-23
Publication Date
2026-07-14

AI Technical Summary

Technical Problem

In the existing technology, when using light inspection devices, unqualified products need to be manually picked and sieved, which is cumbersome and increases labor and time costs. In addition, the manual operation may cause secondary pollution to the products, making it difficult to meet the requirements of high efficiency, accuracy and cleanliness in modern large-scale production.

Method used

The moving seat is driven by an electric linear guide, and the rotating disk is driven by a drive motor to make the injection liquid slosh. The liquid is detected by a light and a detection device. Automatic screening is performed by an electric telescopic rod and an electric mechanical claw, reducing manual operation.

Benefits of technology

It enables automated screening of injection solutions, reduces labor and time costs, improves production efficiency and product cleanliness, and meets the requirements of high efficiency, precision and cleanliness for modern large-scale production.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224486837U_ABST
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Abstract

The utility model discloses an injection lamp inspection device with screening function, including work table, work table upper end is provided with conveying mechanism, and conveying mechanism includes mobile seat and electric linear guide, and the both sides symmetry of detection frame inside that work table upper end is provided with the illumination lamp, and the detection device that detection frame inside upper end is provided with, the side plate that work table upper end other side is provided with electric telescopic handle, and the output of electric telescopic handle is connected with electric mechanical claw. This injection lamp inspection device with screening function, through setting up electric linear guide and drive mobile seat removal, conveniently for injection liquid bottle to convey to the inside of detection frame, then through drive motor and drive rotating disc rotation, make injection liquid shake, then again through the illumination lamp and detection device to its detection screening, complete, through electric telescopic handle and electric mechanical claw to the product of unqualified detection and unload, improve the practicality of use.
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Description

Technical Field

[0001] This utility model relates to the technical field of injection solution testing, specifically an injection solution light inspection device with screening function. Background Technology

[0002] Injectable solutions refer to sterile solutions (including emulsions and suspensions) of drugs prepared for injection into the body, as well as sterile powders or concentrated solutions prepared into solutions or suspensions before use. They are administered via injection directly into human tissues, blood, or body cavities, characterized by rapid onset of action and high bioavailability. They are suitable for emergency situations, cases where oral administration is not possible, or situations where drug stability is poor. During the production of injectable solutions, visual inspection is a crucial step. Its purpose is to check for visible foreign matter in the injectable solution, such as glass shards, fibers, and metal particles, thereby improving the safety of injectable solution use.

[0003] A search revealed that a typical example of an existing light inspection device is disclosed in CN217443203U, which describes a light inspection device for injectable solutions. This device includes a base, an inspection box, and a vibration assembly. The inspection box is positioned on the upper surface of the base, and the vibration assembly is mounted on the base surface. The vibration assembly includes a base plate, a spring seat, a carrier plate, and a vibration motor. The spring seat is fixedly connected to the upper surface of the base plate, and the top of the spring seat is fixedly connected to the carrier plate. The vibration motor is fixedly connected to the side walls of the carrier plate via a mounting base. A guide plate is fixedly connected to the upper surface of the inspection box, and a limiting slider is slidably mounted on the surface of the guide plate. A self-locking telescopic linkage is fixedly connected to the front of the limiting slider. When a bottle of injectable solution is placed on the carrier plate of the vibration assembly, the light in the inspection box is turned on, and the vibration motor is started via an external power supply. With the assistance of the spring seat on the base plate, the bottled injectable solution vibrates, causing it to flow within the bottle and improving the accuracy of observation.

[0004] In summary, existing light inspection devices require manual sorting and sieving of non-conforming products, which is cumbersome and increases labor and time costs. Furthermore, manual operation may cause secondary contamination of the products, making it difficult to meet the requirements of high efficiency, precision, and cleanliness in modern large-scale production. To address these issues, existing equipment needs to be improved. Utility Model Content

[0005] The purpose of this invention is to provide an injection liquid light inspection device with a sieving function, in order to solve the problems mentioned in the background art. When using the existing light inspection device, unqualified products need to be manually picked and sieved, which is cumbersome, increases labor and time costs, and may cause secondary pollution to the products during manual operation, making it difficult to meet the requirements of high efficiency, accuracy and cleanliness in modern large-scale production.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a lamp inspection device for injection solutions with a sieving function, comprising a workbench,

[0007] The upper part of the worktable is equipped with a conveying mechanism, which includes a movable seat and an electric linear guide. The lower two sides of the movable seat are slidably connected to the worktable via symmetrically arranged electric linear guides. A drive motor is located in the middle of the bottom of the lower part of the movable seat, and the lower end of the drive motor is located inside a groove in the middle of the upper part of the worktable. The output end of the drive motor passes through the movable seat and is connected to the lower end of the rotating disk. The upper part of the movable seat is equipped with baffles symmetrically arranged on both sides of the rotating disk, and multiple placement components are detachably connected to the upper part of the rotating disk. A detection frame is provided on the upper part of the worktable, and lighting lamps are symmetrically arranged on both sides inside the detection frame. A detection device is provided at the upper part of the detection frame. A side plate is provided on the other side of the upper part of the worktable, and an electric telescopic rod is provided on the side plate. The output end of the electric telescopic rod is connected to an electric mechanical gripper.

[0008] Preferably, the upper end of the worktable has a discharge port located on the side of the groove near the side plate, and a guide plate is provided on the outer side of the lower end of the discharge port. At the same time, a placement rack is provided below the guide plate, and a collection box is provided on the placement rack, with a buffer pad provided at the bottom of the collection box.

[0009] Preferably, an electrical control device is provided on one side of the lower end of the workbench, and the electrical control device is electrically connected to the electric linear guide, drive motor, placement assembly, lighting, detection device, electric telescopic rod and electric mechanical claw.

[0010] Preferably, the placement component includes a placement cylinder, and the lower outer end of the placement cylinder is threadedly connected to a threaded hole corresponding to the rotating disk. At the same time, a fixing plate is provided at the lower inner end of the placement cylinder. The upper upper end of the fixing plate is connected to the lower end of the lifting plate through symmetrically arranged miniature electric push rods. A red indicator light and a green indicator light are provided in the middle of the lower end of the lifting plate. Elastic side blocks are symmetrically arranged inside the placement cylinder above the lifting plate.

[0011] Preferably, both the placement tube and the lifting plate are made of light-transmitting panels.

[0012] Preferably, the detection frame has a control panel on its front side, and the control panel is electrically connected to the electrical control equipment.

[0013] Compared with the prior art, the beneficial effects of this utility model are: the injection liquid light inspection device with screening function,

[0014] To address the shortcomings of existing light inspection devices, which require manual sorting and sieving of non-conforming products—a process that is cumbersome, increases labor and time costs, and may cause secondary contamination—this application proposes an electric linear guide rail to move the moving seat, facilitating the transport of injection bottles into the inspection frame. A drive motor then rotates a rotating disc, causing the injection solution to agitate. The solution is then inspected and sieved using a lighting system and inspection device. Finally, an electric telescopic rod and electric mechanical gripper remove non-conforming products, improving the device's practicality. Attached Figure Description

[0015] Figure 1 This is a front view structural diagram of the present invention;

[0016] Figure 2 This is a frontal cross-sectional view of the present invention.

[0017] Figure 3 This is a front view cross-sectional structural diagram of the conveying mechanism of this utility model;

[0018] Figure 4 This utility model Figure 3 Enlarged structural diagram at point A in the middle;

[0019] Figure 5 This is a top view of the conveying mechanism of this utility model.

[0020] In the diagram: 1. Workbench; 101. Groove; 102. Discharge port; 103. Guide plate; 104. Placement rack; 105. Electrical control equipment; 2. Conveying mechanism; 201. Moving seat; 202. Electric linear guide rail; 203. Drive motor; 204. Rotary disk; 205. Baffle; 206. Placement cylinder; 207. Fixed plate; 208. Miniature electric push rod; 209. Lifting plate; 210. Red indicator light; 211. Green indicator light; 212. Elastic side block; 3. Detection frame; 4. Lighting light; 5. Detection device; 6. Control panel; 7. Side plate; 8. Electric telescopic rod; 9. Electric mechanical claw; 10. Collection box; 11. Buffer pad. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-5 This utility model provides a technical solution: a lamp inspection device for injection solutions with a screening function, based on... Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, a conveying mechanism 2 is provided on the upper end of the workbench 1. The conveying mechanism 2 includes a movable seat 201 and an electric linear guide rail 202. The lower ends of the movable seat 201 are slidably connected to the workbench 1 through symmetrically arranged electric linear guide rails 202. The electric linear guide rails 202 facilitate the horizontal movement of the movable seat 201 on the workbench 1, thereby facilitating the conveying and movement of the injection bottles. A drive motor 203 is provided in the middle of the bottom of the lower end of the movable seat 201, and the lower end of the drive motor 203 is located inside the groove 101 opened in the middle of the upper end of the workbench 1. Meanwhile, the output end of the drive motor 203 passes through the movable base 201 and is connected to the lower end of the rotating disk 204. The drive motor 203 drives the rotating disk 204 to rotate, causing the injection liquid to slosh, thereby making impurities inside the injection liquid float, thus improving the detection results. The upper end of the movable base 201 is symmetrically provided with baffles 205 on both sides of the rotating disk 204. The baffles 205 block the rotating disk 204 from being detected inside the detection frame 3, so that the rotating disk 204 is in a sealed space, improving the accuracy of light inspection. The upper end of the rotating disk 204 is detachably connected to... Multiple placement components are included, including a placement cylinder 206. The lower outer end of the placement cylinder 206 is threadedly connected to a threaded hole corresponding to the rotating disk 204. A fixing plate 207 is located at the lower inner end of the placement cylinder 206. The upper end of the fixing plate 207 is connected to the lower end of a lifting plate 209 via symmetrically arranged miniature electric push rods 208. A red indicator light 210 and a green indicator light 211 are located in the middle of the lower end of the lifting plate 209. The red and green indicator lights 210 and 211 facilitate the screening and differentiation of the tested injection bottles. The unit is symmetrically equipped with elastic side blocks 212 above the lifting plate 209. The lifting plate 209 is lowered by a micro electric push rod 208, so that the injection bottles are placed inside the placement cylinder 206 and fit against the elastic side blocks 212, which improves the stability of the injection bottles. At the same time, the micro electric push rod 208 drives the lifting plate 209 to rise, which makes it easier to push the injection bottles that fail the test for subsequent screening and unloading. Both the placement cylinder 206 and the lifting plate 209 are made of light-transmitting plates, which allow light to pass through the placement cylinder 206 and the lifting plate 209, improving the practicality of use.

[0023] according to Figure 1 and Figure 2As shown, a detection frame 3 is provided on the upper part of the workbench 1, and lighting lamps 4 are symmetrically arranged on both sides inside the detection frame 3. The lighting lamps 4 provide sufficient illumination for the injection bottles. At the same time, a detection device 5 is provided on the upper part of the detection frame 3. The detection device 5 is existing technology and includes a high-definition camera and an image analysis module, which facilitates the analysis and processing of the photos of the injection bottles to identify whether there are foreign objects inside the injection bottles. A control panel 6 is provided on the front of the detection frame 3, and the control panel 6 is electrically connected to the electrical control device 105. A side plate 7 is provided on the other side of the upper part of the workbench 1, and an electric telescopic rod 8 is provided on the side plate 7. At the same time, the output end of the electric telescopic rod 8 is connected to an electric mechanical claw 9. The electric telescopic rod 8 and the electric mechanical claw 9 are used together to facilitate the removal of unqualified injection bottles.

[0024] To further explain, a discharge port 102 is provided on the upper end of the workbench 1, near the side plate 7 of the groove 101. A guide plate 103 is provided on the outer side of the lower end of the discharge port 102. A placement rack 104 is provided below the guide plate 103, and a collection box 10 is provided on the placement rack 104. A buffer pad 11 is provided at the bottom of the collection box 10. The unqualified injection bottles are guided through the discharge port 102, conveyed by the guide plate 103, and collected in the collection box 10 for later processing of the unqualified injections. An electrical control device 105 is provided on one side of the lower end of the workbench 1. The electrical control device 105 is electrically connected to the electric linear guide rail 202, the drive motor 203, the placement assembly, the lighting lamp 4, the detection device 5, the electric telescopic rod 8, and the electric mechanical claw 9, improving the intelligence of the device.

[0025] In use, the injection bottle to be tested is placed inside the placement cylinder 206. Then, the electric linear guide 202 moves the movable seat 201 into the detection frame 3, while the drive motor 203 rotates the rotating disk 204, causing the injection liquid inside the bottle to slosh. When the movable seat 201 is at the lower end of the detection frame 3, the baffle 205 blocks the sides of the detection frame 3. The lighting 4 and detection device 5 are turned on, allowing the light to shine through the bottle onto the injection liquid. The high-definition camera in the detection device 5 then takes a picture of the liquid. After image analysis, the image is processed and analyzed to determine if there are foreign objects inside the injection bottle. After the detection is completed, the test is finished. Device 5 transmits a signal to the electrical control device 105. Upon receiving the signal, the electrical control device 105 immediately controls the red indicator light 210 or the green indicator light 211 to turn on, so that the green indicator light 211 is for qualified products and the red indicator light 210 is for unqualified products. Then, the electric linear guide rail 202 continues to drive the moving seat 201 to move, while the miniature electric push rod 208 set at the lower end of the unqualified product pushes the lifting plate 209 to move upward, so that the injection bottle placed inside moves upward. Then, the electric telescopic rod 8 pushes the electric mechanical claw 9 to move, so that the electric mechanical claw 9 grabs it, so that the unqualified product is transported to the inside of the collection box 10 through the discharge port 102 and the guide plate 103.

[0026] The terms “center,” “longitudinal,” “lateral,” “front,” “rear,” “left,” “right,” “vertical,” “horizontal,” “top,” “bottom,” “inner,” and “outer,” etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing this utility model and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the scope of protection of this utility model.

[0027] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A lamp inspection device for injection solutions with sieving function, comprising a workbench (1), characterized in that: The upper end of the workbench (1) is provided with a conveying mechanism (2), which includes a movable seat (201) and an electric linear guide (202). The lower ends of the movable seat (201) are slidably connected to the workbench (1) through symmetrically arranged electric linear guides (202). A drive motor (203) is provided in the middle of the bottom of the lower end of the movable seat (201), and the lower end of the drive motor (203) is located inside the groove (101) opened in the middle of the upper end of the workbench (1). The output end of the drive motor (203) passes through the movable seat (201) and the rotating disk (204). The upper end of the movable seat (201) is symmetrically provided with baffles (205) on both sides of the rotating disk (204), and the upper end of the rotating disk (204) is detachably connected with multiple placement components. The upper end of the workbench (1) is provided with a detection frame (3), and the two sides inside the detection frame (3) are symmetrically provided with lighting lamps (4). At the same time, the upper end of the detection frame (3) is provided with a detection device (5). The other side of the upper end of the workbench (1) is provided with a side plate (7), and the side plate (7) is provided with an electric telescopic rod (8). At the same time, the output end of the electric telescopic rod (8) is connected to an electric mechanical claw (9).

2. The injection solution light inspection device with screening function as described in claim 1, characterized in that: The upper end of the workbench (1) is provided with a discharge port (102) on the side of the groove (101) near the side plate (7), and a guide plate (103) is provided on the outer side of the lower end of the discharge port (102). At the same time, a placement rack (104) is provided below the guide plate (103). A collection box (10) is provided on the placement rack (104), and a buffer pad (11) is provided at the bottom of the inside of the collection box (10).

3. The injection solution light inspection device with screening function as described in claim 1, characterized in that: An electrical control device (105) is provided on one side of the lower end of the workbench (1), and the electrical control device (105) is electrically connected to the electric linear guide (202), the drive motor (203), the placement component, the lighting lamp (4), the detection device (5), the electric telescopic rod (8) and the electric mechanical claw (9).

4. The injection solution light inspection device with screening function as described in claim 1, characterized in that: The placement assembly includes a placement cylinder (206), and the lower outer end of the placement cylinder (206) is threadedly connected to the threaded hole corresponding to the rotating disk (204). At the same time, a fixing plate (207) is provided at the lower inner end of the placement cylinder (206). The upper end of the fixing plate (207) is connected to the lower end of the lifting plate (209) through symmetrically arranged miniature electric push rods (208). A red indicator light (210) and a green indicator light (211) are provided in the middle of the lower end of the lifting plate (209). Elastic side blocks (212) are symmetrically arranged inside the placement cylinder (206) above the lifting plate (209).

5. The injection solution light inspection device with screening function as described in claim 4, characterized in that: Both the placement tube (206) and the lifting plate (209) are made of light-transmitting panels.

6. The injection solution light inspection device with screening function as described in claim 1, characterized in that: The detection frame (3) has a control panel (6) on its front side, and the control panel (6) is electrically connected to the electrical control device (105).