A high efficiency water washing device
Through the coordinated design of multi-stage overflow tanks and stirring mechanisms, the problems of incomplete abrasive cleaning and fine particle loss are solved, achieving efficient cleaning and low-loss abrasive treatment, which is suitable for large-scale production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 伊川县东风磨料磨具有限公司
- Filing Date
- 2025-08-11
- Publication Date
- 2026-07-14
AI Technical Summary
Existing abrasive cleaning technologies cannot guarantee that all abrasive particles come into direct contact with the water flow, resulting in incomplete cleaning and the loss of fine abrasive particles, which affects cleaning efficiency and cost.
The design adopts a combination of multi-stage overflow tanks and stirring mechanisms. Through the synergistic effect of stirring and high-pressure water flow in the first and second stage overflow tanks, the abrasive and water flow are fully contacted. Impurities are separated by overflow troughs and drain outlets. The water flow pressure is enhanced by a booster pump and pulse device, and the water inlet method and stirring structure are optimized.
It improves the cleaning efficiency of abrasives, reduces the loss of fine abrasive particles, lowers abrasive wear, meets the needs of large-scale production, and extends the service life of abrasives.
Smart Images
Figure CN224486954U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of abrasive processing technology, and in particular to a high-efficiency water washing device. Background Technology
[0002] Abrasives, also known as grinding tools, are made from granular raw materials. Before packaging, the finished product needs to be cleaned to remove dust, salt, and oil from its surface. If there is salt on the surface of the abrasive, it will adhere to the metal surface when processing metal, causing rust. If there is oil on the surface of the abrasive, oil molecules will adhere to the metal surface, reducing the adhesion of paint.
[0003] Existing rinsing methods continuously clean abrasives with water flow. Abrasives in contact with the water flow can be cleaned. However, since the abrasives are piled up, this method cannot guarantee that all abrasives are thoroughly cleaned. Some abrasives never come into direct contact with the water flow, and the cleanliness of these abrasives cannot be guaranteed, resulting in low cleaning efficiency. At the same time, the cleaning process causes the loss of fine abrasive particles, resulting in high abrasive wear. Utility Model Content
[0004] The purpose of this utility model embodiment is to provide a high-efficiency water washing device to achieve efficient cleaning of abrasives, effectively remove impurities from abrasives, solve the problems of abrasive accumulation and cleaning dead corners, and improve cleaning efficiency.
[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:
[0006] This utility model provides a high-efficiency water washing device, including: a primary overflow tank, a water inlet mechanism, a stirring mechanism, an overflow trough, an overflow drain outlet, a discharge outlet, and a secondary or higher overflow tank;
[0007] A stirring mechanism is provided on the upper part of both the primary overflow tank and the secondary or higher overflow tanks;
[0008] The water inlet mechanism includes: a booster pump, a pulse device, a first water inlet, a second water inlet, and a third water inlet;
[0009] The first water inlet is located at the top of the primary overflow tank;
[0010] The second inlet is located on the side wall of the discharge port of the primary overflow tank and is connected to the booster pump and the pulse device;
[0011] The overflow trough is located on the upper side wall of the primary overflow tank, and the overflow drain outlet is located at the bottom of the overflow trough.
[0012] The discharge port is located at the bottom of the primary overflow tank and the secondary or higher overflow tank;
[0013] The secondary or higher overflow tank is located on one side of the primary overflow tank, and the top of the secondary or higher overflow tank is located at the lower end of the overflow outlet;
[0014] The third inlet is located on the side wall of the discharge port of the secondary overflow tank and is connected to the booster pump.
[0015] In some embodiments, the stirring mechanism includes: a motor, a stirring shaft, stirring blades, and a speed regulating device;
[0016] The motor output shaft is connected to one end of the stirring shaft, and the other end of the stirring shaft is connected to the stirring blade.
[0017] In some embodiments, a switch and a flow meter are provided at the first water inlet, the second water inlet and the third water inlet.
[0018] This utility model provides a high-efficiency water washing device. Water enters through the upper part of the first inlet and the bottom of the second inlet under high pressure. Ultrafine materials or dust are discharged through an overflow trough. Simultaneously, a spiral stirring mechanism is used to achieve a dual-inlet and stirring synergistic structure through water flow impact and stirring circulation. This optimizes the water intake method and stirring structure, increases the contact area between the abrasive and the water flow, achieves efficient cleaning of the abrasive, effectively removes impurities from the abrasive, solves the problems of abrasive accumulation and cleaning dead zones, and improves cleaning efficiency. Furthermore, the multi-stage overflow synergistic structure increases the single-wash output and processing capacity per unit time, meeting the needs of large-scale production.
[0019] This utility model provides a high-efficiency water washing device that separates impurities through a primary overflow tank and recovers fine abrasives through a secondary or higher overflow tank. By utilizing multiple overflow tanks working in synergy to collect worn abrasives, it can effectively reduce the loss of fine abrasive particles, reduce abrasive wear, and lower costs.
[0020] This utility model provides a high-efficiency water washing device that can thoroughly clean and remove impurities (such as dust, salt, and acid residue) from abrasives, preventing abrasive performance degradation during subsequent processing and extending the service life of the abrasives. Attached Figure Description
[0021] To more clearly illustrate the technical solutions in this disclosure, the accompanying drawings used in some embodiments of this disclosure will be briefly described below. Obviously, the drawings described below are only drawings of some embodiments of this disclosure, and those skilled in the art can obtain other drawings based on these drawings. In addition, the drawings described below can be regarded as schematic diagrams and are not intended to limit the actual size of the product, the actual process of the method, etc. involved in the embodiments of this disclosure.
[0022] Figure 1 This is a schematic diagram of the structural state of a high-efficiency water washing device according to some embodiments of the present disclosure. Detailed Implementation
[0023] The technical solutions in some embodiments of this disclosure will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this disclosure, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments provided in this disclosure are within the scope of protection of this disclosure.
[0024] Unless the context otherwise requires, throughout the specification and claims, the term "comprising" is interpreted as open-ended and encompassing, meaning "including, but not limited to." In the description of the specification, terms such as "one embodiment," "some embodiments," "exemplary embodiment," "example," or "some examples" are intended to indicate that a particular feature, structure, material, or characteristic associated with that embodiment or example is included in at least one embodiment or example of this disclosure. The illustrative representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics mentioned may be included in any suitable manner in any one or more embodiments or examples.
[0025] This utility model embodiment provides a high-efficiency water washing device, such as Figure 1 As shown, it includes: a primary overflow tank 1, a water inlet mechanism, a stirring mechanism, an overflow trough 5, an overflow drain outlet 2, a discharge outlet 3, and a secondary or higher overflow tank.
[0026] In some examples, high-efficiency washing systems can be equipped with secondary or higher overflow tanks as needed.
[0027] For example, such as Figure 1 As shown, this embodiment only adds a secondary overflow tank 4.
[0028] In some embodiments, both the primary overflow tank 1 and the secondary overflow tank 4 are equipped with a stirring mechanism at their upper parts. The abrasive is mixed with water in the primary overflow tank 1 and the secondary overflow tank 4, and then the abrasive is mixed with the water flow by the stirring action of the stirring mechanism to complete the cleaning of the abrasive. Impurities in the abrasive are initially separated in the primary overflow tank 1 and then separated again in the secondary overflow tank 4.
[0029] The primary overflow tank 1 provides space for cleaning the abrasive. By stirring, the abrasive is brought up to provide more contact area with the water flow. At the same time, the high-pressure water flow washes the impurities to the water surface, so that the abrasive is more evenly and thoroughly cleaned in the primary overflow tank 1. The abrasive and impurities are initially separated through the overflow drain 2 on the upper side wall.
[0030] In some embodiments, the water inlet mechanism includes: a booster pump, a pulse device, a first water inlet 51, a second water inlet 52, and a third water inlet 53.
[0031] In some embodiments, the first inlet 51 is disposed at the upper part of the primary overflow tank 1, and the second inlet 52 is disposed on the side wall of the discharge port 3 of the primary overflow tank 1 and connected to the booster pump and the pulse device.
[0032] For example, the first water inlet 51 and the second water inlet 52 are both located on the same side of the primary overflow tank 1. The second water inlet 52 introduces a high-pressure water flow, which flows from bottom to top. The abrasive is rolled upward from the bottom and washed in multiple directions by the high-pressure water flow on the side wall. Through pressure, the abrasive or impurities with lower density are washed to the water surface. When there is too much abrasive, water is introduced through the top first water inlet 51 to enable the stirring mechanism to work. During the stirring process, the abrasive is carried up, and the high-pressure water flow at the bottom can easily wash the inside of the primary overflow tank 1.
[0033] The second water inlet 52 is connected to a booster pump and a pulse device. The booster pump and pulse device enhance the outlet water pressure, and the high-pressure water flow washes away the abrasive to achieve a cleaning effect. The top first water inlet 51 introduces water to prevent water from being unable to enter the primary overflow tank 1 when there is too much abrasive.
[0034] The second inlet 52 introduces gas through a pulse device based on the booster pump. The gas pressure pulse regulates the water flow pressure fluctuation and works in synergy with the booster pump to further increase the water flow pressure, enhance the impurity removal effect, and enable the abrasive to better rub against the cleaning water, thus removing surface impurities. It is suitable for deep cleaning of high-hardness abrasives.
[0035] In some embodiments, the overflow trough 5 is disposed on the upper side wall of the primary overflow tank 1, and the overflow drain outlet 2 is disposed at the bottom of the overflow trough 5.
[0036] For example, the overflow trough 5 is located on the outer side of the upper part of the primary overflow tank 1 and is arranged around the outer circumference of the primary overflow tank 1. The overflow drain 2 is located at the bottom of the overflow trough 5. The low-density abrasive or impurities washed in the primary overflow tank 1 are discharged from the primary overflow tank 1 through the overflow trough 5 and the overflow drain 2.
[0037] In some embodiments, the discharge port 3 is located at the bottom of the primary overflow tank 1 and the secondary overflow tank 4. A collection container can be placed below the discharge port 3. After the abrasive is washed, the valves of the second water inlet 52 and the third water inlet 53 at the bottom are adjusted to reduce the pressure. At the same time, the discharge port 3 is opened to collect the washed abrasive.
[0038] In some embodiments, the secondary overflow tank 4 is disposed on one side of the primary overflow tank 1, and the top of the secondary overflow tank 4 is disposed at the lower end of the overflow drain 2. The secondary overflow tank 4 collects the abrasive and impurity mixture overflowing from the primary overflow device. After collecting a certain amount of abrasive, it is further cleaned to remove the impurities.
[0039] In some embodiments, the third inlet 53 is disposed on the side wall of the discharge port 3 of the secondary overflow tank 4 and connected to the booster pump. The third inlet 53 also introduces a high-pressure water flow, with the water flow direction from bottom to top, which tumbles the abrasive upward from the bottom and washes it in multiple directions with the high-pressure water flow on the side wall. Through pressure, the abrasive or impurities with lower density are washed to the water surface and discharged.
[0040] The third water inlet 53 is connected to a booster pump, which increases the water pressure and uses high-pressure water flow to flush the abrasive, achieving a cleaning effect.
[0041] This utility model provides a high-efficiency water washing device. Water enters through the upper part of the first inlet and the bottom of the second inlet under high pressure. Ultrafine materials or dust are discharged through an overflow trough. Simultaneously, a spiral stirring mechanism is used to achieve a dual-inlet and stirring synergistic structure through water flow impact and stirring circulation. This optimizes the water intake method and stirring structure, increases the contact area between the abrasive and the water flow, achieves efficient cleaning of the abrasive, effectively removes impurities from the abrasive, solves the problems of abrasive accumulation and cleaning dead zones, and improves cleaning efficiency. Furthermore, the multi-stage overflow synergistic structure increases the single-wash output and processing capacity per unit time, meeting the needs of large-scale production.
[0042] In some embodiments, the stirring mechanism includes: a motor 61, a stirring shaft 62, stirring blades 63, and a speed regulating device. The output shaft of the motor 61 is connected to one end of the stirring shaft 62, and the other end of the stirring shaft 62 is connected to the stirring blades 63. After the motor 61 operates, it drives the stirring blades 63 to rotate through the stirring shaft 62, thereby stirring the abrasive in the primary overflow tank 1 and the secondary overflow tank 4.
[0043] For example, multiple stirring blades 63 are provided on the stirring shaft 62 and are evenly distributed on the stirring shaft 62, which can improve stirring efficiency.
[0044] For example, the stirring mechanism can adjust the stirring speed according to actual needs through a speed regulating device, such as increasing or decreasing the speed, thereby improving the stirring efficiency.
[0045] In some embodiments, switches and flow meters are provided at the first inlet 51, the second inlet 52, and the third inlet 53. The switches can control the amount of water entering the first inlet 51 and the second inlet 52, and the flow meters can be used to observe the specific flow rate, which facilitates the control of the amount of water in the primary overflow tank 1 and the secondary overflow tank 4.
[0046] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Any other modifications or equivalent substitutions made by those skilled in the art to the technical solution of this utility model, as long as they do not depart from the spirit and scope of the technical solution of this utility model, should be covered within the scope of the claims of this utility model.
Claims
1. A high-efficiency water washing device, characterized in that: include: Primary overflow tank, water inlet mechanism, stirring mechanism, overflow trough, overflow drain outlet, discharge outlet, secondary or higher overflow tank; A stirring mechanism is provided on the upper part of both the primary overflow tank and the secondary or higher overflow tanks; The water inlet mechanism includes: a booster pump, a pulse device, a first water inlet, a second water inlet, and a third water inlet; The first water inlet is located at the top of the primary overflow tank; The second inlet is located on the side wall of the discharge port of the primary overflow tank and is connected to the booster pump and the pulse device; The overflow trough is located on the upper side wall of the primary overflow tank, and the overflow drain outlet is located at the bottom of the overflow trough. The discharge port is located at the bottom of the primary overflow tank and the secondary or higher overflow tank; The secondary or higher overflow tank is located on one side of the primary overflow tank, and the top of the secondary or higher overflow tank is located at the lower end of the overflow outlet; The third inlet is located on the side wall of the discharge port of the secondary overflow tank and is connected to the booster pump.
2. The high-efficiency water washing device as described in claim 1, characterized in that, The stirring mechanism includes: a motor, a stirring shaft, stirring blades, and a speed regulating device; The motor output shaft is connected to one end of the stirring shaft, and the other end of the stirring shaft is connected to the stirring blade.
3. The high-efficiency water washing device as described in claim 1, characterized in that, A switch and a flow meter are installed at the first water inlet, the second water inlet and the third water inlet.