A long rod lamp cleaning tank with acid liquid recovery and safety control function
By introducing a partition design and limiting components into the long-pole lamp cleaning tank, the problems of acid residue and unstable fixation were solved, achieving efficient acid recovery and improving the stability and safety of the cleaning process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU PACIFIC QUARTZ
- Filing Date
- 2025-08-09
- Publication Date
- 2026-07-14
AI Technical Summary
Existing long pole lamp cleaning equipment suffers from acid residue that can corrode the enclosure, low recycling efficiency, unstable lamp mounting that makes it prone to slipping during cleaning, and a lack of safety protection mechanisms, resulting in a high risk of accidents.
The cleaning tank body adopts a partitioned design, combined with an inclined acid baffle and a PTFE-coated acid discharge hose, to achieve efficient acid separation and recovery. The long pole lamp is stabilized by a limiting component, including a moving block, a limiting plate, and a locking column, to ensure the stability and safety of the lamp body.
It achieves efficient acid recovery, improves cleaning stability and safety, reduces equipment corrosion and accident risks, and enhances operational efficiency.
Smart Images
Figure CN224486971U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of long pole lamp cleaning technology, and in particular to a long pole lamp cleaning tank with acid recovery and safety control functions. Background Technology
[0002] During the production and maintenance of lighting fixtures, long pole lamps are prone to accumulating dust, oil, and oxide layers due to long-term use. They need to be cleaned with acid to remove impurities in order to ensure lighting performance. In traditional cleaning operations, specialized cleaning equipment for long pole lamps needs to take into account core requirements such as efficient use of acid, stable fixation of the lamp body, and safe operation. With the increasing environmental protection requirements and higher production safety standards, cleaning tank devices with acid recovery functions and multiple safety control mechanisms have become the industry trend.
[0003] Existing long-mast lamp cleaning equipment mostly adopts an open tank structure, with the tank typically being a single-cavity design, and the material is mostly ordinary stainless steel or enamel. The cleaning principle is to place the long-mast lamp directly into the tank, manually pour in acid for soaking or rinsing, and then discharge the waste liquid through a manual valve at the bottom after cleaning. Although some equipment has a simple partition structure, it is only used to roughly separate the cleaning area from the waste liquid temporary storage area. The partition surface has no special flow guiding design, and the lamp body is mostly fixed by simple brackets or clamps, with no anti-slip treatment on the bracket surface. In terms of safety control, leakage is prevented only by manually observing the acid level and valve status, lacking automated monitoring and control components.
[0004] In existing technologies, because the tank body does not have a dedicated acid flow and recovery structure, the acid waste liquid after cleaning is prone to remain at the bottom of the tank body. Moreover, due to the lack of directional guidance and efficient separation design during the discharge process, the acid liquid cannot be fully recovered, which not only wastes acid resources, but also causes the residual acid liquid to corrode the tank body for a long time, shortening the service life of the equipment. To address these issues, a long pole lamp cleaning tank with acid recovery and safety control functions is proposed. Utility Model Content
[0005] To overcome the above shortcomings, this utility model provides a long pole lamp cleaning tank with acid recovery and safety control functions. It aims to improve the problems in the prior art, such as easy acid residue, corrosion of the tank body and low recovery efficiency, unstable lamp body fixation and easy slippage during cleaning, lack of safety protection mechanism, and easy accidents caused by acid leakage or abnormal pressure.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] A long pole lamp cleaning tank with acid recovery and safety control functions includes a cleaning tank body, and a recycling and cleaning component is provided inside the cleaning tank body.
[0008] The recycling and cleaning assembly includes an acid baffle plate, one side of which is fixedly connected to the inside of the cleaning tank. A support plate is fixedly connected to the inside of the cleaning tank. A drainage groove is formed inside the acid baffle plate. A silicone pad is fixedly connected to the inside of the support plate. An acid discharge hose is fixedly connected to the inside of the cleaning tank. An acid discharge switch is installed inside the acid discharge hose. Symmetrical sliding grooves are formed inside the cleaning tank. Slider blocks are fixedly connected to both sides of the support plate and slidably connected inside the sliding grooves. A filter screen is fixedly connected inside the acid discharge hose. The cleaning tank is made of corrosion-resistant material. The inner wall of the acid discharge hose is coated with polytetrafluoroethylene. A limit component is provided on the outer wall of the cleaning tank.
[0009] As a further description of the above technical solution:
[0010] The limiting component includes a moving block and a limiting plate. The moving block is slidably connected to the outer wall of the cleaning tank, and the side wall of the limiting plate is fixedly connected to the side wall of the moving block.
[0011] As a further description of the above technical solution:
[0012] The cleaning tank has multiple limiting grooves inside, and a connecting shaft is fixedly connected to one side of the moving block.
[0013] As a further description of the above technical solution:
[0014] A fixed disk is fixedly connected inside the connecting shaft, and a sliding rod is slidably connected inside the fixed disk.
[0015] As a further description of the above technical solution:
[0016] A pull ring is fixedly connected to one end of the slide rod, and a locking post is fixedly connected to the other end of the slide rod.
[0017] As a further description of the above technical solution:
[0018] The engaging post engages with the limiting groove, and a spring is provided on the outer wall of the sliding rod.
[0019] As a further description of the above technical solution:
[0020] One end of the spring is fixedly connected to the side wall of the fixed plate, and the other end is fixedly connected to the side wall of the engaging column.
[0021] This utility model has the following beneficial effects:
[0022] 1. In this utility model, the acid solution is efficiently separated and recovered by the partitioned design of the cleaning tank, the synergistic effect of the inclined acid partition and the acid discharge hose with polytetrafluoroethylene coating. This solves the problems of acid residue, corrosion of the tank and low recovery efficiency in traditional long pole lamp cleaning tanks, and improves the acid recovery efficiency.
[0023] 2. In this utility model, by pulling the pull ring, the locking column is driven to slide inside the limiting groove, thereby unlocking. Then, by pulling the limiting plate, it is made to block the long pole light, thereby achieving the effect of limiting the long pole lights of different lengths. This solves the problem of slippage caused by unstable fixing during the cleaning of traditional long pole lights, and improves the stability and operation efficiency during the cleaning process of long pole lights. Attached Figure Description
[0024] Figure 1 This is a three-dimensional schematic diagram of a long pole lamp cleaning tank with acid recovery and safety control functions proposed in this utility model.
[0025] Figure 2 for Figure 1 Enlarged view of point A in the middle;
[0026] Figure 3 This is a schematic diagram of the cleaning tank body of a long pole lamp cleaning tank with acid recovery and safety control functions proposed in this utility model.
[0027] Figure 4 for Figure 3 Enlarged view of point B in the middle;
[0028] Figure 5 This is a schematic diagram of one side of the cleaning tank body of a long pole lamp cleaning tank with acid recovery and safety control functions proposed in this utility model.
[0029] Figure 6 for Figure 5 Enlarged view of point C in the middle;
[0030] Figure 7 This is a schematic diagram of the side wall of the cleaning tank body of a long pole lamp cleaning tank with acid recovery and safety control functions proposed in this utility model.
[0031] Figure 8 This is a schematic diagram of the moving block of a long pole lamp cleaning tank with acid recovery and safety control functions proposed in this utility model.
[0032] Legend:
[0033] 1. Cleaning tank body; 2. Acid baffle; 3. Support plate; 4. Drainage channel; 5. Acid discharge hose; 6. Acid discharge switch; 7. Silicone pad; 8. Slide groove; 9. Sliding block; 10. Filter screen; 11. Moving block; 12. Limiting plate; 13. Limiting groove; 14. Connecting shaft; 15. Fixing plate; 16. Slide rod; 17. Pull ring; 18. Engaging post; 19. Spring. Detailed Implementation
[0034] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0035] Reference Figure 1 - Figure 6 An embodiment of this utility model is provided: a long pole lamp cleaning tank with acid recovery and safety control functions, including a cleaning tank box 1. The cleaning tank box 1 is generally rectangular, and its internal space is reasonably divided to adapt to the cleaning process of the long pole lamp. A recycling cleaning component is provided inside the cleaning tank box 1. This component achieves efficient acid recovery and stable cleaning of the lamp body through the coordinated operation of multiple components.
[0036] The recycling and cleaning assembly includes an acid baffle 2, which is fixedly connected at an angle inside the cleaning tank 1. The angle of the baffle is designed to ensure the waste liquid flows naturally in a designated direction. The edge of the baffle 2 fits tightly against the inner wall of the tank, creating a good seal. A support plate 3 is also fixedly connected inside the cleaning tank 1. The support plate 3 is horizontally positioned to provide the main support surface for the long pole light. A drainage channel 4 is provided inside the acid baffle 2. A silicone pad 7 is fixedly connected inside the support plate 3, covering the support area of the support plate 3. The silicone pad 7 has a finely textured surface to enhance friction. An acid discharge hose 5 is fixedly connected inside the cleaning tank 1, and an acid discharge switch 6 is installed inside the acid discharge hose 5. The acid discharge switch 6 can control the opening and closing of the hose through a mechanical structure. The cleaning tank box 1 has a left and right symmetrical sliding groove 8 inside. The support plate 3 is fixedly connected to both sides of the sliding groove 8. The sliding groove 9 is slidably connected inside the sliding groove 8. The sliding groove 8 extends along the length of the box and the groove wall is smooth to reduce sliding resistance. The shape of the sliding groove 8 matches the sliding groove 8. The sliding groove 9 is slidably connected inside the sliding groove 8, so that the support plate 3 can move flexibly along the length of the sliding groove 8, which is convenient to adjust the support position according to the length of the long pole lamp. The acid discharge hose 5 is fixedly connected to the filter screen 10. The cleaning tank box 1 is made of corrosion-resistant material. The inner wall of the acid discharge hose 5 is coated with polytetrafluoroethylene. The outer wall of the cleaning tank box 1 is provided with a limit component for limiting and fixing the end of the long pole lamp.
[0037] Reference Figure 7 and Figure 8 The limiting assembly includes a movable block 11 and a limiting plate 12. The movable block 11 has a block-shaped structure, with its inner side fitting against the outer wall of the cleaning tank 1 and slidably connected to a corresponding slide rail on the outer wall of the cleaning tank 1, allowing it to move along the length of the tank. The limiting plate 12 is vertical, with its side wall fixedly connected to the side wall of the movable block 11. The surface of the limiting plate 12 corresponds to the end of the long pole light, preventing axial movement of the long pole light during cleaning. The movable block 11 is slidably connected to the outer wall of the cleaning tank 1, and the side wall of the limiting plate 12 is fixedly connected to the side wall of the movable block 11. Multiple limiting grooves 13 are evenly distributed inside the cleaning tank 1, providing multiple... In one optional position, a connecting shaft 14 is fixedly connected to one side of the movable block 11. A fixed disk 15 is fixedly connected inside the connecting shaft 14. A slide rod 16 is slidably connected inside the fixed disk 15. A pull ring 17 is fixedly connected to one end of the slide rod 16, which facilitates the operator to pull the slide rod 16. A locking post 18 is fixedly connected to the other end of the slide rod 16. The locking post 18 engages with the limiting groove 13. A spring 19 is provided on the outer wall of the slide rod 16. Under the elastic force of the spring 19, the locking post 18 can be tightly locked into the limiting groove 13, ensuring that the movable block 11 and the limiting plate 12 remain stable in the non-operational state. One end of the spring 19 is fixedly connected to the side wall of the fixed disk 15, and the other end is fixedly connected to the side wall of the locking post 18.
[0038] Working Principle: When using this long-pole lamp cleaning tank with acid recovery and safety control functions, the long-pole lamp is first placed on the surface of the support plate 3. The silicone pad 7 inside the support plate 3 self-adaptively clamps the lamp body to achieve initial stability and positioning. After starting the cleaning program, the acid is guided to the cleaning area through the inclined acid partition 2 and its surface drainage groove 4 to clean the long-pole lamp. After cleaning, the acid discharge switch 6 is opened to allow the acid to flow into the waste liquid collection container through the acid discharge hose 5, achieving efficient acid recovery and tank cleaning. The internal acid solution is drained to prevent acid leakage. When it is necessary to restrict long pole lights of different lengths, the pull ring 17 is pulled by the operator. Under the action of the pull force, the locking column 18 will slide inside the connecting shaft 14, thereby squeezing the spring 19 and causing the spring 19 to undergo elastic deformation and store elastic potential energy. After the locking column 18 moves, it will disengage from the locking groove 13 to unlock. Then, by pulling the moving block 11, it will slide on the outer wall of the cleaning tank box 1, and the long pole light will be limited by the contact between the limiting plate 12 and the long pole light.
[0039] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A long pole lamp cleaning tank with acid recovery and safety control functions, comprising a cleaning tank body (1), characterized in that: The cleaning tank (1) is equipped with a recycling cleaning component inside; The recycling and cleaning assembly includes an acid baffle (2), one side of which is fixedly connected to the inside of the cleaning tank (1). A support plate (3) is fixedly connected inside the cleaning tank (1). A drainage groove (4) is opened inside the acid baffle (2). A silicone pad (7) is fixedly connected inside the support plate (3). An acid discharge hose (5) is fixedly connected inside the cleaning tank (1). An acid discharge switch (6) is provided inside the acid discharge hose (5). A symmetrical sliding groove (8) is opened inside the cleaning tank (1). A slider (9) is fixedly connected to both sides of the support plate (3). The slider (9) is slidably connected inside the sliding groove (8). A filter screen (10) is fixedly connected inside the acid discharge hose (5). The cleaning tank (1) is made of corrosion-resistant material. The inner wall of the acid discharge hose (5) is coated with polytetrafluoroethylene. A limit component is provided on the outer wall of the cleaning tank (1).
2. The long pole lamp cleaning tank with acid recovery and safety control functions according to claim 1, characterized in that: The limiting component includes a moving block (11) and a limiting plate (12). The moving block (11) is slidably connected to the outer wall of the cleaning tank (1), and the side wall of the limiting plate (12) is fixedly connected to the side wall of the moving block (11).
3. The long pole lamp cleaning tank with acid recovery and safety control functions according to claim 2, characterized in that: The cleaning tank (1) has multiple limiting grooves (13) inside, and the moving block (11) has a connecting shaft (14) fixedly connected to one side.
4. The long pole lamp cleaning tank with acid recovery and safety control functions according to claim 3, characterized in that: The connecting shaft (14) is fixedly connected to a fixed disk (15), and the fixed disk (15) is slidably connected to a slide rod (16).
5. A long pole lamp cleaning tank with acid recovery and safety control functions according to claim 4, characterized in that: One end of the slide rod (16) is fixedly connected to a pull ring (17), and the other end of the slide rod (16) is fixedly connected to a locking post (18).
6. A long pole lamp cleaning tank with acid recovery and safety control functions according to claim 5, characterized in that: The engaging post (18) engages with the limiting groove (13), and a spring (19) is provided on the outer wall of the slide rod (16).
7. A long pole lamp cleaning tank with acid recovery and safety control functions according to claim 6, characterized in that: One end of the spring (19) is fixedly connected to the side wall of the fixed plate (15), and the other end is fixedly connected to the side wall of the locking post (18).