A kind of nanometer processing process aluminum material surface pretreatment impurity adsorption device
By combining electrostatic adsorption components and friction components, the problem of incomplete impurity removal on aluminum surfaces is solved, achieving efficient, stable, and safe impurity adsorption, ensuring the cleanliness of aluminum surfaces, and providing a high-quality foundation for nanoprocessing.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHENZHEN TAIYU ALUMINIUM IND CO LTD
- Filing Date
- 2025-08-06
- Publication Date
- 2026-07-14
AI Technical Summary
Existing methods for treating impurities on aluminum surfaces suffer from incomplete treatment, low efficiency, and easy damage to the surface. Furthermore, adsorption devices are unable to effectively adsorb impurities of different sizes and properties, making cleaning inconvenient and affecting the continuous use and treatment effect of the devices.
The design combines electrostatic adsorption components and friction components, including a rotating frame, friction rollers, insulating frame, conductive plate, upper electrostatic plate and lower adsorption pad. It adsorbs impurities through electrostatic attraction, and the stable support structure of the insulating frame and mounting plate ensures stable and safe operation of the device.
It achieves efficient, stable and safe impurity adsorption, improves the cleanliness of aluminum surfaces, provides a high-quality foundation for subsequent nanoprocessing, extends the service life of the device and reduces maintenance difficulty.
Smart Images

Figure CN224487030U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aluminum surface treatment technology, and in particular to a device for adsorbing impurities in the pretreatment of aluminum surfaces using nanotechnology. Background Technology
[0002] In nanoprocessing, impurities on the aluminum surface can seriously affect the adhesion and quality of nano-coatings. Therefore, it is crucial to pre-treat the aluminum surface to remove impurities.
[0003] Currently, common methods for treating impurities on aluminum surfaces include mechanical grinding and chemical cleaning, but these methods have problems such as incomplete treatment, low efficiency, and easy damage to the aluminum surface.
[0004] Some adsorption devices are difficult to effectively adsorb impurities of different sizes and properties during use, and the adsorbed impurities are inconvenient to clean, affecting the continuous use and treatment effect of the device.
[0005] Therefore, this utility model proposes a device for adsorbing impurities in the pretreatment of aluminum surfaces using nano-processing technology. Utility Model Content
[0006] The purpose of this invention is to address the shortcomings of existing technologies by proposing a device for adsorbing impurities in the pretreatment of aluminum surfaces using nanotechnology.
[0007] To achieve the above objectives, this utility model adopts the following technical solution: a nano-process aluminum surface pretreatment impurity adsorption device, comprising a friction assembly, wherein the friction assembly consists of a rotating frame and a friction roller, the friction roller being rotatably connected within the rotating frame, and further comprising:
[0008] An electrostatic adsorption assembly is composed of an insulating frame disposed below a rotating frame. A conductive plate is disposed inside the insulating frame. An upper electrostatic plate and a lower adsorption pad are disposed sequentially at the upper and lower ends of the conductive plate inside the insulating frame. The top of the upper electrostatic plate is in contact with a friction roller.
[0009] Furthermore, mounting plates are provided on both sides of the insulating frame, and there are four mounting plates in total, which are arranged in a rectangular shape. An insulating pad is provided on top of each of the four mounting plates.
[0010] The beneficial effects of adopting the above-mentioned further solution are as follows: the mounting plates on both sides of the insulating frame and the insulating pad work together to bring significant advantages to the device. The rectangularly distributed mounting plates provide stable support for the insulating frame, making its connection with the rotating frame more reliable, ensuring stable operation of the device, and avoiding the impact of shaking on the impurity adsorption effect. The setting of the insulating pad effectively isolates the current, prevents static leakage, ensures the safe operation of the equipment, and at the same time reduces frictional wear between components, extends the service life of the device, and makes the entire impurity adsorption process efficient, stable and safe.
[0011] Furthermore, a connecting rod is provided below the rotating frame. There are four connecting rods in total, and the distribution of the four connecting rods is adapted to the position of the insulating pad. The bottom of the connecting rod is connected to the top of the insulating pad.
[0012] The beneficial effects of adopting the above-mentioned further solution are as follows: the connecting rod under the rotating frame is adapted to the insulating pad, which greatly improves the performance of the device. The connecting rod accurately corresponds to the position of the insulating pad, and the rotating frame and the insulating frame are firmly connected, which enhances the overall structural rigidity. This ensures that the friction component and the electrostatic adsorption component work together stably without shaking, ensuring that the impurity adsorption operation is continuous and efficient. At the same time, the insulating pad plays an insulating role, effectively blocking the current conduction path on the basis of tight connection, avoiding electrostatic interference and safety hazards, ensuring the safe and reliable operation of the equipment, and building a stable and safe structural foundation for the adsorption treatment of impurities on the aluminum surface.
[0013] Furthermore, a fixing rod is provided inside the insulating frame, and the conductive plate is interlocked with the fixing rod. Mounting brackets are provided on both sides of the insulating frame.
[0014] The beneficial effects of adopting the above-mentioned further solution are as follows: the fixed rod inside the insulating frame is snapped into the conductive plate, which, together with the mounting brackets on both sides, brings multiple advantages. The snap-fit design makes it easy to install and disassemble the conductive plate, facilitating maintenance and replacement, and ensuring the continuous and stable electrostatic adsorption function. At the same time, the stable snap-fit method ensures that the conductive plate is fixed in position during device operation, ensuring stable current conduction and enhancing the electrostatic adsorption effect. The mounting brackets on both sides provide additional support for the insulating frame, strengthening the overall structural strength, enabling the device to operate reliably under complex working conditions, and effectively improving the practicality and durability of the impurity adsorption device.
[0015] Furthermore, both sides of the insulating frame are provided with snap-fit protrusions, and the lower adsorption pad and the upper electrostatic plate are snapped together with the insulating frame through the snap-fit protrusions.
[0016] The beneficial effects of adopting the above-mentioned further solution are as follows: the snap-fit protrusions on both sides of the insulating frame and the snap-fit design of the lower adsorption pad and the upper electrostatic plate give the device significant advantages. The snap-fit method simplifies the installation and disassembly process of the components, and the adsorption pad and electrostatic plate can be quickly replaced without complicated tools, greatly shortening the equipment maintenance time. At the same time, the tight snap-fit ensures good contact between the components, and the upper electrostatic plate can efficiently receive and maintain static electricity, enhancing the adsorption capacity for impurities; the lower adsorption pad is firmly attached and effectively captures fallen impurities. This design not only improves the convenience of equipment maintenance, but also ensures the stability and efficiency of the impurity adsorption function, providing reliable support for aluminum pretreatment.
[0017] Furthermore, a linkage mechanism is provided on one side of the friction roller on the rotating frame, and a drive motor is provided on one side of the linkage mechanism on the rotating frame. The output end of the drive motor is connected to the linkage mechanism, and the output end of the linkage mechanism is connected to the friction roller.
[0018] The beneficial effects of adopting the above-mentioned further solution are: the drive motor is connected to the friction roller through the linkage mechanism to achieve efficient and coordinated operation, the drive motor provides stable power, and the power is accurately transmitted to the friction roller through the linkage mechanism.
[0019] Compared with the prior art, the advantages and positive effects of this utility model are as follows:
[0020] In this invention, the insulating frame serves as the basic carrier in the electrostatic adsorption assembly, ensuring the stable operation of the internal conductive plate, upper electrostatic plate, and lower adsorption pad. When the conductive plate is energized, the upper electrostatic plate generates static electricity, which comes into contact with the friction roller, enabling it to promptly adsorb impurities generated by friction. Simultaneously, it utilizes electrostatic attraction to adsorb tiny particles on the aluminum surface. The lower adsorption pad catches fallen impurities, preventing secondary contamination. This structural design achieves dual protection through electrostatic adsorption and physical interception, effectively improving impurity adsorption efficiency, ensuring the cleanliness of the aluminum surface during pretreatment, and providing a high-quality foundation for subsequent nano-processing. Attached Figure Description
[0021] Figure 1 This is a front view of a nano-process aluminum surface pretreatment impurity adsorption device according to the present invention.
[0022] Figure 2 This is an exploded view of a nano-process aluminum surface pretreatment impurity adsorption device according to the present invention.
[0023] Figure 3 This is an exploded view of the electrostatic adsorption component in the aluminum surface pretreatment impurity adsorption device of the nano-processing technology of this utility model.
[0024] Figure 4 This is a structural diagram of the friction component in a nano-process aluminum surface pretreatment impurity adsorption device according to the present invention.
[0025] Figure 5 This is a structural diagram of the insulating frame in the aluminum surface pretreatment impurity adsorption device of the nano-processing technology of this utility model.
[0026] Figure Labels
[0027] 1. Electrostatic adsorption assembly; 11. Insulating frame; 111. Snap-fit protrusions; 112. Mounting plate; 113. Insulating pad; 114. Mounting bracket; 115. Fixing rod; 12. Lower adsorption pad; 13. Conductive plate; 14. Upper electrostatic plate;
[0028] 2. Friction assembly; 21. Rotating frame; 211. Connecting rod; 22. Linkage mechanism; 221. Drive motor; 23. Friction roller. Detailed Implementation
[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0030] like Figure 1-5 As shown, this utility model provides a technical solution: a nano-process aluminum surface pretreatment impurity adsorption device, including a friction assembly 2, which consists of a rotating frame 21 and a friction roller 23, the friction roller 23 being rotatably connected within the rotating frame 21, and further including:
[0031] The electrostatic adsorption assembly 1 consists of an insulating frame 11 positioned below the rotating frame 21. A conductive plate 13 is housed within the insulating frame 11. An upper electrostatic plate 14 and a lower adsorption pad 12 are sequentially positioned at the upper and lower ends of the conductive plate 13 within the insulating frame 11. The top of the upper electrostatic plate 14 contacts the friction roller 23. In the electrostatic adsorption assembly 1, the insulating frame 11 serves as the basic carrier, ensuring the stable operation of the internal conductive plate 13, upper electrostatic plate 14, and lower adsorption pad 12. When the conductive plate 13 is energized, the upper electrostatic plate 14 generates static electricity, making contact with the friction roller 23 and promptly adsorbing impurities generated by friction. Simultaneously, electrostatic attraction is used to adsorb tiny particles from the aluminum surface. The lower adsorption pad 12 catches fallen impurities, preventing secondary contamination. This structural design achieves dual protection through electrostatic adsorption and physical interception, effectively improving impurity adsorption efficiency, ensuring the cleanliness of the aluminum surface during pretreatment, and providing a high-quality foundation for subsequent nano-processing.
[0032] Mounting plates 112 are provided on both sides of the insulating frame 11. There are four mounting plates 112 in total, and the four mounting plates 112 are arranged in a rectangular shape. An insulating pad 113 is provided on top of each of the four mounting plates 112. The mounting plates 112 and the insulating pads 113 on both sides of the insulating frame 11 work together to bring significant advantages to the device. The rectangular arrangement of the mounting plates 112 provides stable support for the insulating frame 11, making its connection with the rotating frame 21 more reliable, ensuring stable operation of the device, and avoiding the impact of shaking on the impurity adsorption effect. The insulating pads 113 effectively isolate current, prevent static leakage, ensure safe operation of the equipment, reduce frictional wear between components, extend the service life of the device, and make the entire impurity adsorption process efficient, stable and safe.
[0033] Four connecting rods 211 are provided below the rotating frame 21. The distribution of the four connecting rods 211 is adapted to the position of the insulating pad 113. The bottom of the connecting rod 211 is connected to the top of the insulating pad 113. The connection between the connecting rods 211 below the rotating frame 21 and the insulating pad 113 greatly improves the performance of the device. The connecting rods 211 precisely correspond to the position of the insulating pad 113, firmly connecting the rotating frame 21 and the insulating frame 11, enhancing the overall structural rigidity. This ensures that the friction component 2 and the electrostatic adsorption component 1 work stably without shaking, ensuring that the impurity adsorption operation is continuous and efficient. At the same time, the insulating pad 113 plays an insulating role. On the basis of tight connection, it effectively blocks the current conduction path, avoids electrostatic interference and safety hazards, and ensures the safe and reliable operation of the equipment. This provides a stable and safe structural foundation for the adsorption treatment of impurities on the aluminum surface.
[0034] The insulating frame 11 is equipped with a fixing rod 115, and the conductive plate 13 is interlocked with the fixing rod 115. Mounting brackets 114 are provided on both sides of the insulating frame 11. The fixing rod 115 inside the insulating frame 11 is interlocked with the conductive plate 13. The combination of the mounting brackets 114 on both sides brings multiple advantages. The interlocking design makes it easy to install and disassemble the conductive plate 13, facilitating maintenance and replacement, and ensuring the continuous and stable electrostatic adsorption function. At the same time, the stable interlocking method ensures that the conductive plate 13 is fixed in position during device operation, ensuring stable current conduction and enhancing the electrostatic adsorption effect. The mounting brackets 114 on both sides provide additional support for the insulating frame 11, strengthening the overall structural strength and enabling the device to operate reliably under complex working conditions, effectively improving the practicality and durability of the impurity adsorption device.
[0035] Both sides of the insulating frame 11 are provided with snap-fit protrusions 111. The lower adsorption pad 12 and the upper electrostatic plate 14 are snapped together with the insulating frame 11 through the snap-fit protrusions 111. The snap-fit design of the snap-fit protrusions 111 on both sides of the insulating frame 11 with the lower adsorption pad 12 and the upper electrostatic plate 14 gives the device significant advantages. The snap-fit method simplifies the installation and disassembly process of the components. The adsorption pad and electrostatic plate can be quickly replaced without complicated tools, which greatly shortens the equipment maintenance time. At the same time, the tight snap-fit ensures good contact between the components. The upper electrostatic plate 14 can efficiently receive and maintain static electricity, enhancing the adsorption capacity for impurities. The lower adsorption pad 12 is firmly attached and effectively captures fallen impurities. This design not only improves the convenience of equipment maintenance, but also ensures the stability and efficiency of the impurity adsorption function, providing reliable support for aluminum pretreatment.
[0036] A linkage mechanism 22 is provided on one side of the friction roller 23 on the rotating frame 21. A drive motor 221 is provided on one side of the linkage mechanism 22 on the rotating frame 21. The output end of the drive motor 221 is connected to the linkage mechanism 22, and the output end of the linkage mechanism 22 is connected to the friction roller 23. The drive motor 221 is connected to the friction roller 23 through the linkage mechanism 22 to achieve efficient and coordinated operation. The drive motor 221 provides stable power, which is accurately transmitted to the friction roller 23 through the linkage mechanism 22.
[0037] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.
Claims
1. A nano-process aluminum surface pretreatment impurity adsorption device, comprising a friction assembly (2), wherein the friction assembly (2) is composed of a rotating frame (21) and a friction roller (23), wherein the friction roller (23) is rotatably connected within the rotating frame (21), characterized in that, Also includes: The electrostatic adsorption assembly (1) is composed of an insulating frame (11) disposed below the rotating frame (21). A conductive plate (13) is disposed inside the insulating frame (11). An upper electrostatic plate (14) and a lower adsorption pad (12) are disposed sequentially at the upper and lower ends of the conductive plate (13) inside the insulating frame (11). The top of the upper electrostatic plate (14) is in contact with the friction roller (23).
2. The nano-process aluminum surface pretreatment impurity adsorption device according to claim 1, characterized in that: The insulating frame (11) is provided with mounting plates (112) on both sides. There are four mounting plates (112) in total, and the four mounting plates (112) are arranged in a rectangular shape. An insulating pad (113) is provided on the top of each of the four mounting plates (112).
3. The nano-process aluminum surface pretreatment impurity adsorption device according to claim 1, characterized in that: A connecting rod (211) is provided below the rotating frame (21). There are four connecting rods (211) in total, and the distribution of the four connecting rods (211) is adapted to the position of the insulating pad (113). The bottom of the connecting rod (211) is connected to the top of the insulating pad (113).
4. The nano-process aluminum surface pretreatment impurity adsorption device according to claim 1, characterized in that: The insulating frame (11) is provided with a fixing rod (115), and the conductive plate (13) is interlocked with the fixing rod (115). The insulating frame (11) is provided with mounting brackets (114) on both sides.
5. The nano-process aluminum surface pretreatment impurity adsorption device according to claim 1, characterized in that: Both sides of the insulating frame (11) are provided with snap-fit protrusions (111), and the lower adsorption pad (12) and the upper electrostatic plate (14) are snapped together with the insulating frame (11) through the snap-fit protrusions (111).
6. The impurity adsorption device for pretreatment of aluminum surface using nanoprocessing technology according to claim 1, characterized in that: A linkage mechanism (22) is provided on one side of the friction roller (23) on the rotating frame (21), and a drive motor (221) is provided on one side of the linkage mechanism (22) on the rotating frame (21). The output end of the drive motor (221) is connected to the linkage mechanism (22), and the output end of the linkage mechanism (22) is connected to the friction roller (23).