A laser rust removal device

Abstract

The utility model belongs to rust cleaning equipment technical field especially, one kind is presented with the following scheme to a kind of laser rust cleaning device, it includes bearing plate, the left side fixed mounting of bearing plate top has push frame, bearing plate top and located the right side fixed mounting of push frame has laser generator, the right side fixed connection of laser generator has transmission line, bearing plate top and located the right side fixed mounting of laser generator has take-up stand, transmission line detours on the surface of take-up stand, the end fixed connection of transmission line away from laser generator has laser head, the laser rust cleaning device further includes: displacement mechanism, the displacement mechanism is located the right side of bearing plate top, and displacement mechanism is used to adjust the position of laser head;Fixed mechanism, in the utility model: through the cooperation of displacement mechanism, can not need worker to hold laser head to reduce labor intensity, also increase the rust removal range of laser head, improve the efficiency of rust removal.

Description

Technical Field

[0001] This utility model relates to the field of rust removal equipment technology, and in particular to a laser rust removal device. Background Technology

[0002] A laser rust removal device is a device that uses laser technology to remove rust, dirt, or other contaminants from metal surfaces. It emits a high-intensity laser beam that directly irradiates the rusted area. The laser energy instantly heats, evaporates, or peels off the rust layer, thereby achieving the effect of rust removal.

[0003] A handheld laser rust remover is a portable device that uses a high-intensity laser beam to locally irradiate a metal surface to remove rust, oil, or other contaminants. It uses the rapid heating of laser energy to evaporate or peel off the rust layer, thereby restoring a clean surface to the metal substrate.

[0004] Existing handheld laser rust removal devices lack an adjustment and support mechanism, making it difficult to cover high or hard-to-reach areas, affecting work efficiency and rust removal quality. Prolonged handheld use also increases labor intensity and causes operator fatigue. Therefore, this utility model proposes a laser rust removal device to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to solve the problem that existing handheld laser rust removal devices lack an adjustment support mechanism, making it difficult to cover high or hard-to-reach areas, affecting work efficiency and rust removal quality. Prolonged handheld use also increases labor intensity and causes operator fatigue. Therefore, this invention proposes a laser rust removal device.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A laser rust removal device includes a support plate, a pusher fixedly mounted on the left side of the top of the support plate, a laser generator fixedly mounted on the top of the support plate and on the right side of the pusher, a transmission line fixedly connected to the right side of the laser generator, a take-up frame fixedly mounted on the top of the support plate and on the right side of the laser generator, the transmission line winding around the surface of the take-up frame, and a laser head fixedly connected to the end of the transmission line away from the laser generator. The laser rust removal device also includes:

[0008] A displacement mechanism is located on the right side of the top of the support plate, and the displacement mechanism is used to adjust the position of the laser head;

[0009] A fixing mechanism is located inside the displacement mechanism and is used to fix the laser head.

[0010] As a preferred embodiment of this utility model, the displacement mechanism includes: a first motor, a driving synchronous pulley, a synchronous belt, a driven synchronous pulley, a rotating rod, a mounting bracket, a second motor, a lead screw, and a threaded sleeve;

[0011] The first motor is fixedly installed on the front side of the top right side of the support plate. The output shaft of the first motor passes through the support plate and is fixedly connected to the driving synchronous pulley. The synchronous belt is movably sleeved on the surface of the driving synchronous pulley. The driven synchronous pulley is movably set on the rear side of the inner cavity of the synchronous belt. The top of the driven synchronous pulley is fixedly connected to the rotating rod. The top of the rotating rod passes through the support plate and is fixedly connected to the mounting frame. The second motor is fixedly installed on the front side of the bottom of the inner cavity of the mounting frame. The output end of the second motor is fixedly connected to the lead screw. The top of the lead screw is rotatably connected to the inner wall of the mounting frame. The surface of the lead screw is movably connected to the inner wall of the threaded sleeve. The front side of the threaded sleeve is slidably connected to the inner wall of the mounting frame.

[0012] As a preferred embodiment of this utility model, the fixing mechanism includes: a mounting shell, a threaded rod, a knob, and a pressure plate;

[0013] The rear side of the threaded sleeve is fixedly connected to the mounting shell. The end of the laser head away from the transmission line passes through the mounting shell. The rear side of the mounting shell is slidably connected to the inner wall of the mounting bracket. A threaded hole is opened at the top of the mounting shell. The inner cavity of the threaded hole is slidably connected to the surface of the threaded rod. The top of the threaded rod is fixedly connected to the knob. The bottom of the threaded rod passes through the inner cavity of the mounting shell and is rotatably connected to the pressure plate.

[0014] As a preferred embodiment of this utility model, the front and rear sides of the right side of the bearing plate are provided with circular holes. The inner cavity of one of the circular holes is connected to the output of the first motor through the first rotating shaft, and the inner cavity of the other circular hole is rotatably connected to the surface of the rotating rod through the second rotating shaft.

[0015] As a preferred embodiment of this utility model, each of the four corners of the bottom of the support plate is fixedly connected with a movable wheel.

[0016] As a preferred embodiment of this utility model, a sliding groove is provided on the front side of the inner cavity of the mounting bracket, and a guide rail is provided on the front side of the threaded sleeve, with the sliding groove and the guide rail cooperating.

[0017] As a preferred embodiment of this utility model, a guide groove is provided on the rear side of the inner cavity of the mounting bracket, and a slide rail is provided on the rear side of the mounting shell, with the guide groove and the slide rail cooperating.

[0018] Beneficial effects:

[0019] 1. Start the first motor to drive the active synchronous pulley to rotate, which in turn drives the driven synchronous pulley to rotate via the synchronous belt. Then, the driven synchronous pulley drives the rotating rod and the mounting bracket to rotate, which can increase the working radius of the laser head for rust removal. By starting the second motor to drive the lead screw to rotate, the threaded sleeve can move up and down along the slide groove, which drives the mounting shell to adjust the position of the laser head. In this way, the laser head can be removed without the need for workers to hold it, reducing labor intensity and increasing the rust removal range of the laser head, thus improving the efficiency of rust removal.

[0020] 2. By turning the knob, the threaded rod is driven to rotate. When the threaded rod rotates, it engages with the threaded hole to move the pressure plate, which can quickly fix and disassemble the laser head;

[0021] In this invention, the use of a displacement mechanism eliminates the need for workers to hold the laser head, reducing labor intensity while increasing the rust removal range of the laser head and improving rust removal efficiency. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the structure of this utility model;

[0023] Figure 2 This is a bottom view of the laser generator and driven synchronous wheel of this utility model;

[0024] Figure 3 This is a sectional view of the mounting bracket of this utility model;

[0025] Figure 4 For the present utility model Figure 3 A magnified view of A in the middle.

[0026] In the diagram: 1. Bearing plate; 2. Pushing frame; 3. Laser generator; 4. Transmission line; 5. Take-up frame; 6. Laser head; 7. First motor; 8. Driving synchronous pulley; 9. Synchronous belt; 10. Driven synchronous pulley; 11. Rotating rod; 12. Mounting frame; 13. Second motor; 14. Lead screw; 15. Threaded sleeve; 16. Mounting housing; 17. Threaded rod; 18. Knob; 19. Pressure plate; 20. Moving wheel. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0028] Example

[0029] Reference Figures 1-4A laser rust removal device includes a support plate 1, a pusher frame 2 fixedly mounted on the top left side of the support plate 1, a laser generator 3 fixedly mounted on the top of the support plate 1 and on the right side of the pusher frame 2, a transmission line 4 fixedly connected to the right side of the laser generator 3, a take-up frame 5 fixedly mounted on the top of the support plate 1 and on the right side of the laser generator 3, the transmission line 4 winding around the surface of the take-up frame 5, and a laser head 6 fixedly connected to the end of the transmission line 4 away from the laser generator 3. The laser rust removal device also includes:

[0030] The displacement mechanism is located on the right side of the top of the support plate 1. The displacement mechanism is used to adjust the position of the laser head 6.

[0031] The fixing mechanism is located inside the displacement mechanism and is used to fix the laser head 6.

[0032] The displacement mechanism includes: a first motor 7, a driving synchronous pulley 8, a synchronous belt 9, a driven synchronous pulley 10, a rotating rod 11, a mounting bracket 12, a second motor 13, a lead screw 14, and a threaded sleeve 15;

[0033] The first motor 7 is fixedly installed on the front side of the top right side of the support plate 1. The output shaft of the first motor 7 passes through the support plate 1 and is fixedly connected to the driving synchronous pulley 8. The synchronous belt 9 is movably sleeved on the surface of the driving synchronous pulley 8. The driven synchronous pulley 10 is movably disposed on the rear side of the inner cavity of the synchronous belt 9. The top of the driven synchronous pulley 10 is fixedly connected to the rotating rod 11. The top of the rotating rod 11 passes through the support plate 1 and is fixedly connected to the mounting bracket 12. The second motor 13 is fixedly installed on the front side of the bottom of the inner cavity of the mounting bracket 12. The output end of the second motor 13 is fixedly connected to the lead screw 14. The top of the lead screw 14 is rotatably connected to the inner wall of the mounting bracket 12. The surface of the lead screw 14... The threaded sleeve 15 is movably connected to the inner wall of the threaded sleeve 15, and the front side of the threaded sleeve 15 is slidably connected to the inner wall of the mounting bracket 12. When the first motor 7 is turned on, the active synchronous wheel 8 is driven to rotate, which drives the synchronous belt 9 to rotate the driven synchronous wheel 10. Then the driven synchronous wheel 10 drives the rotating rod 11 and the mounting bracket 12 to rotate, which can increase the working radius of the laser head 6 for rust removal. By turning on the second motor 13 to drive the lead screw 14 to rotate, the threaded sleeve 15 can move up and down along the slide groove, which drives the mounting shell 16 to adjust the position of the laser head 6. Thus, the laser head 6 can be removed without the need for workers to hold it, reducing labor intensity, while also increasing the rust removal range of the laser head 6 and improving the efficiency of rust removal.

[0034] The fixing mechanism includes: mounting housing 16, threaded rod 17, knob 18 and pressure plate 19;

[0035] The rear side of the threaded sleeve 15 is fixedly connected to the mounting shell 16. The end of the laser head 6 away from the transmission line 4 passes through the mounting shell 16. The rear side of the mounting shell 16 is slidably connected to the inner wall of the mounting bracket 12. A threaded hole is opened at the top of the mounting shell 16. The inner cavity of the threaded hole is slidably connected to the surface of the threaded rod 17. The top of the threaded rod 17 is fixedly connected to the knob 18. The bottom of the threaded rod 17 passes through the inner cavity of the mounting shell 16 and is rotatably connected to the pressure plate 19. By rotating the knob 18, the threaded rod 17 is driven to rotate. When the threaded rod 17 rotates, it cooperates with the threaded hole to drive the pressure plate 19 to move, which can quickly fix and disassemble the laser head 6.

[0036] To improve the stability of the output shaft of the first motor 7 during rotation, round holes are provided on the front and rear sides of the right side of the bearing plate 1, thereby improving the stability of the output shaft of the first motor 7 during rotation. The inner cavity of one of the round holes is connected to the output of the first motor 7 through the first rotating shaft. To improve the stability of the rotating rod 11 during rotation, the inner cavity of the other round hole is rotatably connected to the surface of the rotating rod 11 through the second rotating shaft, thereby improving the stability of the rotating rod 11 during rotation.

[0037] To facilitate the movement of mobile devices, casters 20 are fixedly connected to the four corners of the bottom of the support plate 1.

[0038] To improve the stability of the threaded sleeve 15 during movement, a sliding groove is provided on the front side of the inner cavity of the mounting bracket 12, and a guide rail is provided on the front side of the threaded sleeve 15. The sliding groove and the guide rail cooperate to improve the stability of the threaded sleeve 15 during movement.

[0039] To ensure stability when the housing 16 moves, a guide groove is provided on the rear side of the inner cavity of the mounting bracket 12, and a slide rail is provided on the rear side of the housing 16. The guide groove and the slide rail cooperate to ensure stability when the housing 16 moves.

[0040] It should be noted that all electrical equipment used in this application is powered by an external power source. The specific type of motor used should be selected by those skilled in the art. Furthermore, all information regarding motors is prior art and will not be elaborated upon in this solution.

[0041] The working principle of this utility model is as follows: In use, the laser head 6 is placed inside the mounting shell 16 and below the pressure plate 19. Then, the knob 18 is turned to drive the threaded rod 17 to rotate. When the threaded rod 17 rotates, it engages with the threaded hole to move the pressure plate 19 and fix the laser head 6. Then, the equipment is moved to the area where rust removal is required. Depending on the rust removal location, the first motor 7 can be turned on to drive the active synchronous wheel 8 to rotate, which drives the synchronous belt 9 to rotate the driven synchronous wheel 10. Then, the driven synchronous wheel 10 drives the rotating rod 11 and the mounting bracket 12 to rotate, which can increase the working radius of the laser head 6 for rust removal. By turning on the second motor 13 to drive the lead screw 14 to rotate, the threaded sleeve 15 can move up and down along the slide groove, which drives the mounting shell 16 to adjust the position of the laser head 6. In this way, the laser head 6 can be removed without the need for workers to hold it, reducing labor intensity, while also increasing the rust removal range of the laser head 6 and improving the efficiency of rust removal.

[0042] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A laser rust removal device, comprising a support plate (1), a pusher frame (2) fixedly installed on the left side of the top of the support plate (1), a laser generator (3) fixedly installed on the top of the support plate (1) and on the right side of the pusher frame (2), a transmission line (4) fixedly connected to the right side of the laser generator (3), a take-up frame (5) fixedly installed on the top of the support plate (1) and on the right side of the laser generator (3), the transmission line (4) winding around the surface of the take-up frame (5), and a laser head (6) fixedly connected to one end of the transmission line (4) away from the laser generator (3), characterized in that, The laser rust removal device also includes: The displacement mechanism is located on the right side of the top of the support plate (1) and is used to adjust the position of the laser head (6). A fixing mechanism is located inside the displacement mechanism and is used to fix the laser head (6).

2. The laser rust removal device according to claim 1, characterized in that, The displacement mechanism includes: a first motor (7), a driving synchronous pulley (8), a synchronous belt (9), a driven synchronous pulley (10), a rotating rod (11), a mounting bracket (12), a second motor (13), a lead screw (14), and a threaded sleeve (15). The first motor (7) is fixedly installed on the front side of the top right side of the support plate (1). The output shaft of the first motor (7) passes through the support plate (1) and is fixedly connected to the active synchronous pulley (8). The synchronous belt (9) is movably sleeved on the surface of the active synchronous pulley (8). The driven synchronous pulley (10) is movably set on the rear side of the inner cavity of the synchronous belt (9). The top of the driven synchronous pulley (10) is fixedly connected to the rotating rod (11). The top of the rotating rod (11) passes through the support plate (1) and is fixedly connected to the mounting frame (12). The second motor (13) is fixedly installed on the front side of the bottom of the inner cavity of the mounting frame (12). The output end of the second motor (13) is fixedly connected to the lead screw (14). The top of the lead screw (14) is rotatably connected to the inner wall of the mounting frame (12). The surface of the lead screw (14) is movably connected to the inner wall of the threaded sleeve (15). The front side of the threaded sleeve (15) is slidably connected to the inner wall of the mounting frame (12).

3. The laser rust removal device according to claim 1, characterized in that, The fixing mechanism includes: a mounting shell (16), a threaded rod (17), a knob (18), and a pressure plate (19). The rear side of the threaded sleeve (15) is fixedly connected to the mounting shell (16). The end of the laser head (6) away from the transmission line (4) passes through the mounting shell (16). The rear side of the mounting shell (16) is slidably connected to the inner wall of the mounting bracket (12). A threaded hole is provided on the top of the mounting shell (16). The inner cavity of the threaded hole is slidably connected to the surface of the threaded rod (17). The top of the threaded rod (17) is fixedly connected to the knob (18). The bottom of the threaded rod (17) passes through the inner cavity of the mounting shell (16) and is rotatably connected to the pressure plate (19).

4. The laser rust removal device according to claim 2, characterized in that, The front and rear sides of the right side of the bearing plate (1) are provided with round holes. The inner cavity of one of the round holes is connected to the output of the first motor (7) through the first rotating shaft, and the inner cavity of the other round hole is rotatably connected to the surface of the rotating rod (11) through the second rotating shaft.

5. The laser rust removal device according to claim 1, characterized in that, The four corners of the bottom of the support plate (1) are fixedly connected with casters (20).

6. The laser rust removal device according to claim 2, characterized in that, The mounting bracket (12) has a sliding groove on the front side of its inner cavity, and the threaded sleeve (15) has a guide rail on the front side, with the sliding groove and the guide rail cooperating.

7. The laser rust removal device according to claim 3, characterized in that, The rear side of the inner cavity of the mounting bracket (12) is provided with a guide groove, and the rear side of the mounting shell (16) is provided with a slide rail. The guide groove and the slide rail cooperate with each other.

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