A high-finish copper wire polishing and extrusion die device

By incorporating a tilted grinding cylinder and an integrated baffle, guide wheel, cleaning brush, and collection box, the problem of difficult-to-clean debris inside the grinding sleeve is solved, achieving efficient automatic debris discharge and cleaning, and improving the smoothness of the copper wire.

CN224487197UActive Publication Date: 2026-07-14TAIZHOU XINXING METAL MATERIAL CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
TAIZHOU XINXING METAL MATERIAL CO LTD
Filing Date
2025-03-04
Publication Date
2026-07-14

AI Technical Summary

Technical Problem

In existing copper wire polishing devices, the horizontal placement of the polishing sleeve makes it difficult to remove internal debris, affecting the polishing quality.

Method used

Design a high-gloss copper wire grinding and extrusion die device. By tilting the grinding cylinder and combining it with a baffle, guide wheel, cleaning brush and collection box, the device can automatically discharge and collect debris. Combined with a transmission system, the device can drive the grinding and winding.

Benefits of technology

It effectively avoids debris residue, improves polishing quality and cleaning effect, and ensures the smoothness of the copper wire surface.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224487197U_ABST
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Abstract

The utility model discloses a high finish copper wire polishing extrusion die device, especially relates to copper wire processing technical field, including bottom plate and the fixed plate of fixed in the top of bottom plate, the top of bottom plate is provided with fixed base and collection box, the top of fixed base is inserted with the rotation rod, the bottom fixed connection of rotation rod has worm wheel, the top fixed connection of rotation rod has the turntable, the top fixed connection of turntable has the limit board. The utility model discloses first through the polishing cylinder oblique setting of setting, can when the copper wire polishing that can pass in the polishing cylinder interior, can make the scrap in the polishing cylinder interior in turn from one end and export, realizes automatic export, and scrap is guided through the baffle and makes scrap fall in the middle part of collection box, can improve the cleaning quality through the cleaning brush to the surface cleaning of copper wire, and fall in the middle part of collection box through the blanking groove convenient cleaning use, improve the polishing quality.
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Description

Technical Field

[0001] This utility model relates to the field of copper wire processing technology, and more specifically, to a high-gloss copper wire grinding and extrusion die device. Background Technology

[0002] Copper wire refers to wire drawn from hot-rolled copper rods without annealing. It can be used for weaving mesh, cables, copper brush filters, etc. Grinding is a surface modification technology. It generally refers to a processing method that uses a rough object to change the physical properties of the material surface through friction. Its main purpose is to obtain a specific surface roughness. Extrusion is a pressure processing method that uses a punch or die to press the blank placed in the die, causing it to produce plastic flow, thereby obtaining a part corresponding to the shape of the die hole or the shape of the die.

[0003] Chinese patent application CN202022951588.2 discloses a high-gloss copper wire grinding and extrusion die device, including a base, a fixing plate fixedly mounted on the top of the base, an extrusion cylinder and a mounting frame fixedly mounted on the front side wall of the fixing plate, a rotating mechanism on the top of the base, and a grinding mechanism and a cleaning mechanism on the mounting frame. This utility model has a reasonable structural design, which can clean up debris scattered in the mounting frame while grinding the copper wire, preventing excessive debris accumulation that could obstruct the bottom of the grinding sleeve and affect the normal operation of the grinding process.

[0004] However, as can be seen from the accompanying drawings in the instruction manual, the device uses a horizontally placed grinding sleeve inside the mounting frame and a brush to clean the debris that falls from the sleeve. However, with the grinding sleeve placed horizontally, it is difficult to remove the debris inside the grinding sleeve, which can easily lead to residual debris inside and affect the grinding quality. Utility Model Content

[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides a high-gloss copper wire grinding and extrusion die device to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a high-gloss copper wire grinding and extrusion mold device, comprising a base plate and a fixing plate fixed on the top of the base plate. The top of the base plate is provided with a fixing seat and a collection box, which facilitates the collection of debris generated during the grinding process. A rotating rod is inserted into the top of the fixing seat. A worm gear is fixedly connected to the bottom of the rotating rod. A turntable is fixedly connected to the top of the rotating rod. A limit plate is fixedly connected to the top of the turntable. The rotating rod is controlled by the worm gear to drive the turntable to rotate, and the copper wire can be wound up through the limit plate.

[0007] A transmission rod is inserted into the rear side of the fixed base. A worm gear and a first bevel gear are respectively connected to both ends of the transmission rod. A motor is fixedly connected to the rear side of the fixed plate. One end of the motor is connected to a rotating shaft, and the other end is fitted with a transmission belt. A second bevel gear is fixedly connected to one end of the rotating shaft. Starting the motor controls the transmission belt to drive the grinding cylinder to rotate, which facilitates the grinding of the copper wire passing through the middle of the grinding cylinder. The rotating shaft drives the second bevel gear to rotate, and the first bevel gear can drive the transmission rod to rotate the worm gear, thereby driving the worm wheel to rotate, which is convenient for driving.

[0008] Two guide wheels are provided on the front side of the fixed plate, and a grinding cylinder is provided between the two guide wheels. Limiting rings are symmetrically fixed to both ends of the grinding cylinder. A baffle is provided on one side of the bottom of the grinding cylinder, and a fixing ring is fixedly connected to one side of the baffle. A cleaning brush is fixedly connected to the middle of the fixing ring. A feeding groove is provided around the fixing ring. The guide wheels can guide the copper wire, and the grinding cylinder can be used for grinding. The limiting ring can fix the position of the grinding cylinder, and the baffle can guide the debris falling from the middle of the grinding cylinder into the collection box for collection. The fixing ring and the cleaning brush can clean the residual debris attached to the copper wire, improving the cleaning effect, and the material can be discharged through the feeding groove.

[0009] Preferably, a pressing cylinder is provided on one side of the fixed plate, the output end of the pressing cylinder corresponds to the top of the guide wheel, and the grinding cylinder is inclinedly arranged on the front side of the fixed plate for convenient pressing output through the pressing cylinder and convenient guidance for use through the guide wheel.

[0010] Preferably, mounting seats are symmetrically fitted at both ends of the grinding cylinder, the mounting seats are fixed on the fixing plate, and the mounting seats are located between two limiting rings. One end of the transmission belt passes through the fixing plate and is fitted in the middle of the grinding cylinder. The grinding cylinder is supported and fixed by the mounting seats, and the transmission belt facilitates the rotation of the grinding cylinder to grind the copper wire passing through the middle of the grinding cylinder.

[0011] Preferably, the second bevel gear meshes with the first bevel gear, and a mounting seat is fitted on one end of the rotating shaft near the second bevel gear. The mounting seat is fixed to one side of the fixed plate. The worm gear meshes with the worm wheel. The rotating shaft drives the second bevel gear to control the rotation of the first bevel gear. The worm gear can be controlled to drive the worm wheel to rotate through the transmission rod, which is convenient for driving.

[0012] Preferably, a stabilizing ring is fixedly connected to the bottom of the turntable, the turntable is disposed on one side of a guide wheel, and a through hole is provided in the middle of the baffle, which corresponds to the middle of the grinding cylinder. The stabilizing ring improves the stability of the turntable rotation, and the through hole in the middle of the baffle facilitates the cleaning of the copper wires passing through by the cleaning brush.

[0013] Preferably, the fixing ring is located on the side of the baffle away from the grinding cylinder. The baffle, fixing ring, and grinding cylinder are all located on the top of the collection box. The baffle is inclined. The feeding trough is located on the side of the fixing ring close to the baffle. The cleaning brush cleans the residual debris on the surface of the passing copper wire, and the feeding trough facilitates the removal of impurities cleaned by the cleaning brush, thus improving the usage effect.

[0014] The technical effects and advantages of this utility model are as follows:

[0015] 1. This utility model firstly uses an inclined grinding cylinder to allow the grinding wire passing inside the cylinder to be ground. This allows the debris inside the grinding cylinder to be discharged from one end sequentially, achieving automatic discharge. The debris is guided by a baffle to fall into the middle of the collection box. At the same time, the surface of the copper wire is cleaned by a cleaning brush, which can improve the cleaning quality. The debris falls into the middle of the collection box through the feeding chute for easy cleaning and use, thus improving the grinding quality.

[0016] 2. This utility model also guides the copper wire after it is extruded by the extrusion cylinder by setting a guide wheel, and through the cooperation of the transmission rod and worm, the first bevel gear and the second bevel gear and worm wheel, the grinding cylinder can be driven by the motor to rotate while the turntable is controlled to rotate, so as to wind up the copper wire and improve the use effect. In addition, the stability ring improves the stability of the limit plate rotation and makes it convenient to use.

[0017] In summary, through the interaction of the above-mentioned multiple functions, during grinding, the debris inside the grinding cylinder is discharged from one end in sequence, achieving automatic discharge. It is then guided by the baffle to fall into the collection box for collection, thereby improving the grinding quality and preventing debris from affecting the grinding quality. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0019] Figure 2 This is a schematic diagram of the rear view structure of this utility model.

[0020] Figure 3 This is a schematic diagram of the connection structure between the turntable and the motor of this utility model.

[0021] Figure 4 This is a schematic diagram of the connection structure between the baffle and the fixing ring of this utility model.

[0022] The attached diagram is labeled as follows: 1. Base plate; 2. Fixing plate; 3. Fixing seat; 4. Collection box; 5. Rotating rod; 6. Worm gear; 7. Turntable; 8. Limiting plate; 9. Stabilizing ring; 10. Transmission rod; 11. Worm gear; 12. First bevel gear; 13. Grinding cylinder; 14. Limiting ring; 15. Motor; 16. Transmission belt; 17. Rotating shaft; 18. Second bevel gear; 19. Guide wheel; 20. Extrusion cylinder; 21. Baffle; 22. Fixing ring; 23. Cleaning brush; 24. Discharge chute. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] As attached Figure 1-4 The device for grinding and extruding high-gloss copper wire includes a base plate 1 and a fixing plate 2 fixed to the top of the base plate 1. The top of the base plate 1 is provided with a fixing seat 3 and a collection box 4. The collection box 4 facilitates the collection of debris generated during the grinding process. A rotating rod 5 is inserted into the top of the fixing seat 3. A worm gear 6 is fixedly connected to the bottom of the rotating rod 5. A turntable 7 is fixedly connected to the top of the rotating rod 5. A limit plate 8 is fixedly connected to the top of the turntable 7. The rotating rod 5 drives the turntable 7 to rotate through the worm gear 6. The copper wire can be wound up through the limit plate 8.

[0025] A transmission rod 10 is inserted into the rear side of the fixed base 3. A worm gear 11 and a first bevel gear 12 are connected to both ends of the transmission rod 10, respectively. A motor 15 is fixedly connected to the rear side of the fixed plate 2. One end of the motor 15 is connected to a rotating shaft 17, and the other end is fitted with a transmission belt 16. A second bevel gear 18 is fixedly connected to one end of the rotating shaft 17. Two guide wheels 19 are provided on the front side of the fixed plate 2. A grinding cylinder 13 is positioned between the two guide wheels 19. Limit rings 14 are symmetrically fixedly connected to both ends of the grinding cylinder 13. A baffle 21 is provided on one side of the bottom of the grinding cylinder 13. A fixing ring 22 is fixedly connected to one side of the baffle 21. A cleaning brush 23 is fixedly connected to the middle of the fixing ring 22. A material discharge groove 24 is provided around the fixing ring 22. The motor is started and controlled... The transmission belt 16 drives the grinding cylinder 13 to rotate, facilitating the grinding of the copper wire passing through the middle of the grinding cylinder 13. The rotating shaft 17 drives the second bevel gear 18 to rotate, which in turn drives the transmission rod 10 to rotate the worm gear 11, thereby driving the worm wheel 6 to rotate, facilitating driving. The guide wheel 19 guides the copper wire and facilitates grinding through the grinding cylinder 13. The limiting ring 14 fixes the position of the grinding cylinder 13, and the baffle 21 guides the debris falling from the middle of the grinding cylinder 13 into the collection box 4 for collection. The fixing ring 22 and the cleaning brush 23 clean the residual debris attached to the copper wire, improving the cleaning effect, and the material is discharged through the discharge chute 24 for easy use.

[0026] As attached Figure 1-4As shown, a pressing cylinder 20 is provided on one side of the fixed plate 2. The output end of the pressing cylinder 20 corresponds to the top of the guide wheel 19. The grinding cylinder 13 is inclinedly arranged on the front side of the fixed plate 2. The two ends of the grinding cylinder 13 are symmetrically fitted with mounting seats, which are fixed on the fixed plate 2 and located between two limiting rings 14. One end of the transmission belt 16 passes through the fixed plate 2 and is fitted in the middle of the grinding cylinder 13. The second bevel gear 18 meshes with the first bevel gear 12. A mounting seat is fitted on the end of the rotating shaft 17 near the second bevel gear 18 and is fixed on one side of the fixed plate 2. The worm gear 11 meshes with the worm wheel 6. A stabilizing ring 9 is fixedly connected to the bottom of the turntable 7. The turntable 7 is located on one side of a guide wheel 19. A through hole is opened in the middle of the baffle 21, which corresponds to the middle of the grinding cylinder 13. The fixing ring 22 is located on the side of the baffle 21 away from the grinding cylinder 13. The baffle 21 and the fixing ring 22 The grinding cylinder 13 is located on the top of the collection box 4. The baffle 21 is inclined. The feeding trough 24 is located on the side of the fixing ring 22 near the baffle 21. The extrusion cylinder 20 facilitates extrusion output, and the guide wheel 19 facilitates guidance. The grinding cylinder 13 is supported and fixed by the mounting base. The transmission belt 16 facilitates the rotation of the grinding cylinder 13 to grind the copper wire passing through the middle of the grinding cylinder 13. The rotating shaft 17 drives the second bevel gear 18 to control the rotation of the first bevel gear 12. The transmission rod 10 controls the worm gear 11 to drive the worm wheel 6 to rotate, which is convenient for driving. The stabilizing ring 9 improves the stability of the turntable 7 rotation. The through hole in the middle of the baffle 21 facilitates the cleaning of the copper wire passing through by the cleaning brush 23. The cleaning brush 23 cleans the residual debris on the surface of the copper wire passing through, and the feeding trough 24 facilitates the cleaning of the impurities cleaned by the cleaning brush 23, improving the use effect.

[0027] The working principle of this utility model is as follows: When it is necessary to extrude and polish the copper wire, the copper wire is first guided by the guide wheel 19 through the middle of the extrusion cylinder 20, the polishing cylinder 13, the baffle 21, and the fixing ring 22, and then fixed on the limiting plate 8. Then the extrusion cylinder 20 and the motor 15 are started, and the extrusion cylinder 20 extrudes the copper wire.

[0028] The limiting plate 8 controls the rotation of the rotating shaft 17 and the transmission belt 16, which can drive the grinding cylinder 13 to rotate and grind. At the same time, it controls the turntable 7 to drive the limiting plate 8 to rotate and wind up the copper wire, so that grinding can be carried out at the same time as winding.

[0029] The grinding debris is guided by the baffle 21 and falls into the middle of the collection box 4. At the same time, the cleaning brush 23 cleans the impurities remaining on the surface of the steel wire and falls into the middle of the collection box 4 through the discharge chute 24, making it easy to clean and use.

[0030] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A high-gloss copper wire grinding and extrusion die device, comprising a base plate (1) and a fixing plate (2) fixed on the top of the base plate (1), characterized in that: The top of the base plate (1) is provided with a fixed seat (3) and a collection box (4). A rotating rod (5) is inserted into the top of the fixed seat (3). A worm gear (6) is fixedly connected to the bottom of the rotating rod (5). A turntable (7) is fixedly connected to the top of the rotating rod (5). A limit plate (8) is fixedly connected to the top of the turntable (7). A transmission rod (10) is inserted into the rear side of the fixed base (3). The two ends of the transmission rod (10) are respectively connected to a worm gear (11) and a first bevel gear (12). A motor (15) is fixedly connected to the rear side of the fixed plate (2). One end of the motor (15) is connected to a rotating shaft (17), and the other end is fitted with a transmission belt (16). One end of the rotating shaft (17) is fixedly connected to a second bevel gear (18). Two guide wheels (19) are provided on the front side of the fixed plate (2), and a grinding cylinder (13) is provided between the two guide wheels (19). Limiting rings (14) are symmetrically fixed at both ends of the grinding cylinder (13). A baffle (21) is provided on one side of the bottom of the grinding cylinder (13). A fixing ring (22) is fixedly connected to one side of the baffle (21). A cleaning brush (23) is fixedly connected to the middle of the fixing ring (22). A feeding groove (24) is provided around the fixing ring (22).

2. The high-gloss copper wire grinding and extrusion die device according to claim 1, characterized in that: A pressing cylinder (20) is provided on one side of the fixed plate (2), the output end of the pressing cylinder (20) corresponds to the top of the guide wheel (19), and the grinding cylinder (13) is inclinedly arranged on the front side of the fixed plate (2).

3. The high-gloss copper wire grinding and extrusion die device according to claim 1, characterized in that: The grinding cylinder (13) is symmetrically fitted with mounting seats at both ends. The mounting seats are fixed on the fixing plate (2) and are located between two limiting rings (14). One end of the transmission belt (16) passes through the fixing plate (2) and is fitted in the middle of the grinding cylinder (13).

4. The high-gloss copper wire grinding and extrusion die device according to claim 1, characterized in that: The second bevel gear (18) meshes with the first bevel gear (12). The rotating shaft (17) is fitted with a mounting seat at one end near the second bevel gear (18). The mounting seat is fixed on one side of the fixing plate (2). The worm (11) meshes with the worm wheel (6).

5. The high-gloss copper wire grinding and extrusion die device according to claim 1, characterized in that: The bottom of the turntable (7) is fixedly connected to a stabilizing ring (9). The turntable (7) is located on one side of a guide wheel (19). A through hole is opened in the middle of the baffle (21), which corresponds to the middle of the grinding cylinder (13).

6. The high-gloss copper wire grinding and extrusion die device according to claim 1, characterized in that: The fixing ring (22) is located on the side of the baffle (21) away from the grinding cylinder (13). The baffle (21), the fixing ring (22), and the grinding cylinder (13) are all located on the top of the collection box (4). The baffle (21) is set at an angle. The feeding trough (24) is located on the side of the fixing ring (22) close to the baffle (21).