An automatic integrated plate high-efficiency continuous production line coiling equipment

Abstract

The utility model relates to a board coiling equipment technical field, especially for a kind of automatic integrated board high -efficient continuous production line board coiling equipment, including base, still including support structure, feeding structure, blanking structure, lifting structure, board coiling structure and transmission structure, support structure includes support frame, the inside movable joint of support frame has support roll, feeding structure includes feeding motor, the transmission end of feeding motor is fixedly connected with screw rod through the surface of support frame, the inside fixed connection of support frame has light pole, the outer surface of screw rod is connected with movable seat, the upper surface fixed connection of movable seat has feeding rod, blanking structure includes first hydraulic cylinder, the upper end movable joint of first hydraulic cylinder has connecting rod, one end of connecting rod is fixedly connected with connecting seat, the utility model can guarantee seamless link of front and rear procedure, reach the effect of continuous production rhythm, realize the purpose of reducing non-production time loss proportion, to improve equipment production efficiency.

Description

Technical Field

[0001] This utility model relates to the field of plate rolling equipment technology, specifically to an automated integrated plate rolling production line equipment for high-efficiency continuous production. Background Technology

[0002] A plate rolling machine is a device that uses working rollers to bend and shape sheet metal, and can form cylindrical parts, arc-shaped parts, and conical workpieces within a certain range.

[0003] Traditional plate rolling equipment operates on a single workpiece as its core production unit. After rolling a workpiece, the machine must be stopped, the workpiece unloaded, and a new workpiece re-clamped before the machine can be restarted for the next cycle. This results in an intermittent rhythm of "production-stop-preparation-reproduction," with a significant proportion of the time lost due to non-production processes such as downtime and preparation. Consequently, the actual operating time of the equipment is short, greatly reducing its production efficiency. Utility Model Content

[0004] The purpose of this utility model is to address the shortcomings of the existing technology by providing an automated integrated sheet metal high-efficiency continuous production line for sheet metal rolling equipment, thereby solving the problems mentioned in the background technology.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an automated integrated high-efficiency continuous production line equipment for sheet metal rolling, comprising a base, and further comprising a support structure, a feeding structure, a discharging structure, a lifting structure, a rolling structure, and a transmission structure, wherein:

[0006] The support structure includes a support frame, and a support roller is movably connected inside the support frame;

[0007] The feeding structure includes a feeding motor, the end face of which is fixedly connected to the back of the support frame. The transmission end of the feeding motor extends through the surface of the support frame into the interior of the support frame. A screw is fixedly connected to the transmission end of the feeding motor. A smooth rod is fixedly connected to the interior of the support frame. A movable seat is threadedly connected to the outer surface of the screw. A feeding rod is fixedly connected to the upper surface of the movable seat.

[0008] The feeding structure includes a first hydraulic cylinder, the lower end of which is movably connected to the upper surface of the base, and the upper end of which is movably connected to a connecting rod, one end of which is fixedly connected to a connecting seat.

[0009] As a preferred embodiment of this utility model, a left seat is fixedly connected to the upper surface of the base, a right seat is fixedly connected to the upper surface of the base, the front of the support frame is fixedly connected to the back of the left seat and the right seat respectively, the lower surface of the support frame is fixedly connected to the upper surface of the base through a support column, and the front and rear sides of the connecting seat are movably connected to the interior of the left seat respectively.

[0010] As a preferred embodiment of the present invention, the lifting structure includes a second hydraulic cylinder, the lower end of which is fixedly connected to the upper surface of the base, and the upper end of which is fixedly connected to a lifting seat.

[0011] As a preferred embodiment of this utility model, the plate rolling structure includes a lower pressure roller, one end of which is movably connected to the interior of the connecting seat, and an upper pressure roller is movably connected to the side of the lifting seat, wherein there are two upper pressure rollers.

[0012] As a preferred embodiment of this utility model, a limiting groove is provided on the upper surface of the right side seat, and the interior of the limiting groove is movably connected to one end of the lower pressure roller.

[0013] As a preferred technical solution of this utility model, the transmission structure includes a transmission motor, the end face of which is fixedly connected to the side surface of the lifting seat, the transmission end of which extends through the interior of the lifting seat to the outside of the lifting seat, the transmission end of which is fixedly connected to a driving tooth, one end of the upper pressure roller extends through the interior of the lifting seat to the outside of the lifting seat, and one end of the upper pressure roller is fixedly connected to a driven tooth, which meshes with the driving tooth.

[0014] As a preferred embodiment of this utility model, a control box is fixedly connected to the upper surface of the base, and the control box is electrically connected to the feeding motor and the drive motor respectively.

[0015] Compared with the prior art, this utility model provides an automated integrated high-efficiency continuous production line equipment for sheet metal rolling, which has the following beneficial effects:

[0016] 1. This automated integrated high-efficiency continuous production line equipment for sheet metal rolling, through the cooperation of the support structure, feeding structure and unloading mechanism, and the feeding structure and unloading mechanism, enables unloading and feeding clamping to be carried out simultaneously without stopping the machine. This greatly shortens the preparation time and makes the whole present a continuous rhythm of "production-clamping-reproduction". This reduces downtime, optimizes the production process, ensures seamless connection between the preceding and following processes, achieves the effect of continuous production rhythm, reduces the proportion of non-production time loss, and thus improves the production efficiency of the equipment.

[0017] 2. This automated integrated high-efficiency continuous production line equipment for sheet metal rolling achieves automated operation during equipment operation through feeding structure, unloading structure, lifting structure and transmission structure, thereby reducing the uncertainty caused by human intervention, significantly improving product consistency and precision. At the same time, automation replaces manual operation, which can reduce reliance on skilled workers and achieve the goal of reducing labor costs and safety risks. Attached Figure Description

[0018] Figure 1 This is a first-person perspective schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the overall structure of the present invention from a second perspective;

[0020] Figure 3 This is a schematic diagram of the overall structure of the present invention from a third-view perspective;

[0021] Figure 4 This is a schematic diagram of the overall structure of the present invention from a fourth perspective;

[0022] Figure 5 This is a partial structural cross-sectional view of the present invention;

[0023] Figure 6 This is a half-sectional view of the present invention.

[0024] In the diagram: 1. Base; 101. Left side seat; 102. Right side seat; 103. Limiting groove; 2. Support structure; 201. Support frame; 202. Support roller; 3. Feeding structure; 301. Feeding motor; 302. Screw; 303. Smooth rod; 304. Movable seat; 305. Feeding rod; 4. Unloading structure; 401. First hydraulic cylinder; 402. Connecting rod; 403. Connecting seat; 5. Lifting structure; 501. Second hydraulic cylinder; 502. Lifting seat; 6. Rolling plate structure; 601. Lower pressure roller; 602. Upper pressure roller; 7. Transmission structure; 701. Transmission motor; 702. Driving gear; 703. Driven gear; 8. Control box. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example 1

[0026] Please see Figure 1-6 This utility model discloses an automated integrated high-efficiency continuous production line equipment for sheet metal rolling, including a base 1, a support structure 2, a feeding structure 3, a discharging structure 4, a lifting structure 5, a rolling structure 6, and a transmission structure 7, wherein:

[0027] The support structure 2 includes a support frame 201, which can place a new workpiece on it while the workpiece is being rolled, facilitating subsequent feeding, saving time, and improving efficiency. The support frame 201 is internally connected to a support roller 202, which facilitates the smooth transport of the workpiece.

[0028] The feeding structure 3 includes a feeding motor 301, the end face of which is fixedly connected to the back of the support frame 201. The transmission end of the feeding motor 301 extends through the surface of the support frame 201 into its interior. A screw 302 is fixedly connected to the transmission end of the feeding motor 301. One end of the screw 302 is movably connected to the interior of the support frame 201. Two guide rods 303 are fixedly connected inside the support frame 201, which support the movable seats 304 on both sides, allowing them to move only in a straight line. The outer surface of the screw 302 is threadedly connected to a movable seat 304. The screw 302 is controlled to rotate by the feeding motor 301, which enables the movable seat 304 to move linearly, thereby conveying the workpiece and realizing fast feeding. The upper surface of the movable seat 304 is fixedly connected to a feeding rod 305. There are three feeding rods 305. When the workpiece is placed, its rear end is close to the surface of the feeding rod 305. When the movable seat 304 moves, the feeding rod 305 pushes the workpiece forward, so that the front end of the workpiece enters the processing position, realizing the feeding operation.

[0029] The unloading structure 4 includes a first hydraulic cylinder 401. The lower end of the first hydraulic cylinder 401 is movably connected to the upper surface of the base 1. The extension and retraction of the first hydraulic cylinder 401 can drive the connection position of the connecting rod 402 to rise and fall. The upper end of the first hydraulic cylinder 401 is movably connected to the connecting rod 402. One end of the connecting rod 402 is fixedly connected to a connecting seat 403. The connecting seat 403 can restrict one end of the connecting rod 402.

[0030] A left seat 101 is fixedly connected to the upper surface of the base 1, and a right seat 102 is fixedly connected to the upper surface of the base 1. The front of the support frame 201 is fixedly connected to the back of the left seat 101 and the right seat 102 respectively. The lower surface of the support frame 201 is fixedly connected to the upper surface of the base 1 through a support column. The front and rear sides of the connecting seat 403 are movably connected to the interior of the left seat 101 respectively. The connecting seat 403 can serve as a fulcrum for the connecting rod 402. When the first hydraulic cylinder 401 retracts, the position of one end of the connecting rod 402 remains unchanged, while the connection end with the first hydraulic cylinder 401 descends. Conversely, when the first hydraulic cylinder 401 extends, the connection end with the connecting rod 402 rises.

[0031] The lifting structure 5 includes a second hydraulic cylinder 501. The lower end of the second hydraulic cylinder 501 is fixedly connected to the upper surface of the base 1. The second hydraulic cylinder 501 can drive the lifting seat 502 to rise and fall. The upper end of the second hydraulic cylinder 501 is fixedly connected to the lifting seat 502. There are two lifting structures 5, located inside the left seat 101 and the right seat 102 respectively. There are two second hydraulic cylinders 501 in one lifting structure 5.

[0032] The coil structure 6 includes a lower pressure roller 601. One end of the lower pressure roller 601 is movably connected to the interior of the connecting seat 403. When the connecting rod 402 is driven down by the first hydraulic cylinder 401, the lower pressure roller 601 rises and tilts up with the connecting seat 403 as the fulcrum, so that one end of the lower pressure roller 601 is unobstructed and the material can be unloaded. During the operation, the lower pressure roller 601 applies a downward force to the workpiece. The side of the lifting seat 502 is movably connected to an upper pressure roller 602. There are two upper pressure rollers 602. The two upper pressure rollers 602 apply an upward force to the workpiece and cooperate with the lower pressure roller 601 to roll the workpiece. In the subsequent rolling process, the workpiece is gradually formed into a cylindrical part.

[0033] A limiting groove 103 is provided on the upper surface of the right side seat 102. The interior of the limiting groove 103 is movably connected to one end of the lower pressure roller 601. The limiting groove 103 accommodates one end of the lower pressure roller 601, provides support for the lower pressure roller 601, and cooperates with the connecting seat 403 to keep the lower pressure roller 601 horizontal.

[0034] The transmission structure 7 includes a transmission motor 701. The end face of the transmission motor 701 is fixedly connected to the side surface of the lifting seat 502. The transmission end of the transmission motor 701 extends through the interior of the lifting seat 502 to the outside of the lifting seat 502. The transmission end of the transmission motor 701 is fixedly connected to a drive tooth 702, which can be driven to rotate by the transmission motor 701. One end of the upper pressure roller 602 extends through the interior of the lifting seat 502 to the outside of the lifting seat 502. One end of the upper pressure roller 602 is fixedly connected to a driven tooth 703, which meshes with the drive tooth 702. There are two driven teeth 703. The two driven teeth 703 simultaneously receive the power transmitted by the drive tooth 702, generating rotation, thereby causing the workpiece to be subjected to force and move, which facilitates the rolling and forming of the workpiece.

[0035] A control box 8 is fixedly connected to the upper surface of the base 1. The control box 8 is electrically connected to the feeding motor 301 and the drive motor 701 respectively. The operation of the feeding motor 301 and the drive motor 701 can be controlled through the control box 8, and the hydraulic oil delivery of the first hydraulic cylinder 401 and the second hydraulic cylinder 501 can be controlled.

[0036] The working principle and usage process of this utility model are as follows: First, the equipment is installed in the corresponding position on the production line. The equipment is operated through the control box 8 so that the movable seat 304 is in the preset position, the first hydraulic cylinder 401 retracts, causing the lower pressure roller 601 to rise and tilt up, and the second hydraulic cylinder 501 controls the upper pressure roller 602 to descend, thus clearing the winding working position between the lower pressure roller 601 and the upper pressure roller 602.

[0037] Then, place the workpiece on the support frame 201, so that the rear end of the workpiece is in contact with the feeding rod 305, start the feeding motor 301, and make the movable seat 304 control the feeding rod 305 to move forward, pushing the front end of the workpiece to the rolling working position.

[0038] The first hydraulic cylinder 401 extends, causing the lower pressure roller 601 to descend and return to a horizontal position, applying downward pressure to the workpiece. The second hydraulic cylinder 501 extends, controlling the upper pressure roller 602 to rise, applying upward pressure to the workpiece and causing the front end of the workpiece to curl. Then, the drive motor 701 is started, and through the meshing of the driving gear 702 and the driven gear 703, the two upper pressure rollers 602 rotate in the same direction. With the pressure applied to the workpiece by the lower pressure roller 601 and the upper pressure roller 602, the workpiece is driven to move. When the workpiece passes between the lower pressure roller 601 and the upper pressure roller 602 in subsequent positions, it is rolled into shape, and finally formed into a cylindrical part.

[0039] While the workpiece is being rolled into shape, the feeding motor 301 controls the movable seat 304 to move backward. When the workpiece is being rolled, the subsequent part of the workpiece is lifted due to the bending force of the workpiece, and the position of the support frame 201 is vacated. At this time, the new workpiece is placed on the support frame 201, and the feeding is completed simultaneously.

[0040] After the workpiece is formed, the first hydraulic cylinder 401 retracts, causing the lower pressure roller 601 to rise and tilt. At this time, the formed workpiece can be removed from the lower pressure roller 601, completing the unloading. Simultaneously, the second hydraulic cylinder 501 controls the upper pressure roller 602 to descend, freeing up the rolling work position again, so that new workpieces can be transported. This allows unloading and feeding clamping to be carried out simultaneously, ultimately forming a continuous production rhythm of "production-clamping-reproduction".

[0041] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model.

Claims

1. An automated integrated high-efficiency continuous production line equipment for sheet metal rolling, comprising a base (1), characterized in that: It also includes a support structure (2), a feeding structure (3), a discharge structure (4), a lifting structure (5), a plate rolling structure (6), and a transmission structure (7), wherein: The support structure (2) includes a support frame (201), and a support roller (202) is movably connected inside the support frame (201). The feeding structure (3) includes a feeding motor (301), the end face of which is fixedly connected to the back of the support frame (201), the transmission end of which extends through the surface of the support frame (201) to the interior of the support frame (201), the transmission end of which is fixedly connected to a screw (302), a smooth rod (303) fixedly connected to the interior of the support frame (201), a movable seat (304) threadedly connected to the outer surface of the screw (302), and a feeding rod (305) fixedly connected to the upper surface of the movable seat (304). The feeding structure (4) includes a first hydraulic cylinder (401), the lower end of the first hydraulic cylinder (401) is movably connected to the upper surface of the base (1), the upper end of the first hydraulic cylinder (401) is movably connected to a connecting rod (402), and one end of the connecting rod (402) is fixedly connected to a connecting seat (403).

2. The automated integrated sheet metal high-efficiency continuous production line plate rolling equipment according to claim 1, characterized in that: The upper surface of the base (1) is fixedly connected to the left seat (101), and the upper surface of the base (1) is fixedly connected to the right seat (102). The front of the support frame (201) is fixedly connected to the back of the left seat (101) and the right seat (102) respectively. The lower surface of the support frame (201) is fixedly connected to the upper surface of the base (1) through a support column. The front and rear sides of the connecting seat (403) are movably connected to the interior of the left seat (101) respectively.

3. The automated integrated sheet metal high-efficiency continuous production line plate rolling equipment according to claim 1, characterized in that: The lifting structure (5) includes a second hydraulic cylinder (501), the lower end of which is fixedly connected to the upper surface of the base (1), and the upper end of which is fixedly connected to a lifting seat (502).

4. The automated integrated sheet metal high-efficiency continuous production line plate rolling equipment according to claim 3, characterized in that: The coil structure (6) includes a lower pressure roller (601), one end of which is movably connected to the interior of the connecting seat (403), and an upper pressure roller (602) is movably connected to the side of the lifting seat (502), and there are two upper pressure rollers (602).

5. The automated integrated sheet metal high-efficiency continuous production line plate rolling equipment according to claim 2, characterized in that: A limiting groove (103) is provided on the upper surface of the right side seat (102), and the interior of the limiting groove (103) is movably connected to one end of the lower pressure roller (601).

6. The automated integrated sheet metal high-efficiency continuous production line plate rolling equipment according to claim 4, characterized in that: The transmission structure (7) includes a transmission motor (701), the end face of which is fixedly connected to the side surface of the lifting seat (502), the transmission end of which extends through the interior of the lifting seat (502) to the outside of the lifting seat (502), the transmission end of which is fixedly connected to a drive tooth (702), one end of the upper pressure roller (602) extends through the interior of the lifting seat (502) to the outside of the lifting seat (502), and one end of the upper pressure roller (602) is fixedly connected to a driven tooth (703), which meshes with the drive tooth (702).

7. The automated integrated sheet metal high-efficiency continuous production line plate rolling equipment according to claim 1, characterized in that: A control box (8) is fixedly connected to the upper surface of the base (1), and the control box (8) is electrically connected to the feeding motor (301) and the drive motor (701) respectively.

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