Material clamping structure of cold header

By employing a motor-driven worm gear transmission system and clamping plate in a cold heading machine, the problem of unstable clamping during the machining of injector parts was solved, achieving stable clamping and positioning of the push rod and improving machining quality.

CN224487573UActive Publication Date: 2026-07-14ZHEJIANG HUICHANG AUTO PARTS CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHEJIANG HUICHANG AUTO PARTS CO LTD
Filing Date
2025-08-14
Publication Date
2026-07-14

AI Technical Summary

Technical Problem

When cold heading machines process fuel injector parts, the clamping is unstable, especially for round parts such as push rods, resulting in insufficient clamping force, which leads to slippage and affects the processing quality.

Method used

A material clamping structure for a cold heading machine is adopted, including a housing, a ring, a guide plate, teeth, a worm gear transmission system driven by a motor, and a clamping plate. The movement of the ring and the clamping plate is controlled by the motor to achieve stable clamping and positioning of the injector push rod.

Benefits of technology

This improved the clamping stability of the injector pushrod machining, prevented misalignment, and enhanced machining quality and yield.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a material clamping structure of cold header relates to oil atomizer component processing technical field, and the utility model discloses a shell is slid in the inside of shell and is connected with ring body, and the upper and lower two sides of ring body all are fixedly connected with the guide plate, and the inner wall fixedly connected with the tooth of ring body, and the lateral wall fixedly connected with the convex column of ring body, and the end surface fixedly connected with the vertical board of convex column, and the one side of vertical board is provided with the cavity away from the shell, and the inner wall fixedly connected with the convex ring of cavity, and the one side rotationally connected with the tooth ring of convex ring, and the lateral wall fixedly connected with the convex cavity of cavity, and the inside of convex cavity is provided with second motor, and the output shaft end fixedly connected with the worm of second motor, and the lateral wall of convex cavity is inserted and is rotatively connected with the horizontal shaft, and one end of horizontal shaft is fixedly connected with the worm wheel, the utility model discloses, can be in -center positioning clamping to the ejector rod in oil atomizer, so as to complete the forming under the cooperation of the end of piling pressure and the punch.
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Description

Technical Field

[0001] This utility model relates to the field of fuel injector component processing technology, specifically a material clamping structure for a cold heading machine. Background Technology

[0002] A cold heading machine is a forging and forming device that thickens the top of bars or wires at room temperature. It is a specialized machine mainly used for the mass production of fasteners such as nuts and bolts. When processing parts of fuel injectors, some parts can be processed by a cold heading machine, such as the clamping cap and simple cylindrical push rod in the fuel injector. This can be mass-produced by a cold heading machine to improve production efficiency. This solution only improves the clamping of clamping caps and simple cylindrical push rods when processed by a cold heading machine. The current traditional V-shaped clamps are prone to workpiece rotation when clamping, and traditional clamps are insufficient in clamping force when clamping round parts, such as push rods, which can easily lead to slippage and affect the processing quality. To address the above problems, the inventor proposes a material clamping structure for a cold heading machine to solve the above problems. Utility Model Content

[0003] In order to solve the problem of unstable clamping when processing some parts of the fuel injector using a cold heading machine, the purpose of this utility model is to provide a material clamping structure for a cold heading machine.

[0004] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: a material clamping structure for a cold heading machine, comprising a housing, an inner ring slidably connected inside the housing, guide plates fixedly connected to both the upper and lower surfaces of the ring, teeth fixedly connected to the inner wall of the ring, a protruding post fixedly connected to the outer wall of the ring, a vertical plate fixedly connected to the end face of the protruding post, a cavity provided on the side of the vertical plate facing away from the housing, a protruding ring fixedly connected to the inner wall of the cavity, a toothed ring rotatably connected to one side of the protruding ring, a convex cavity fixedly connected to the outer wall of the cavity, a second motor disposed inside the convex cavity, a worm fixedly connected to the output shaft end of the second motor, a horizontal shaft rotatably connected to the side wall of the convex cavity, a worm wheel fixedly connected to one end of the horizontal shaft, a transmission gear fixedly connected to the other end of the horizontal shaft, the worm wheel corresponding to and meshing with the worm, the transmission gear corresponding to and meshing with the toothed ring, a toothed plate meshing with the side wall of the transmission gear and on one side of the toothed ring, and a clamping plate fixedly connected to the end face of the toothed plate.

[0005] Preferably, a first motor is inserted through the side wall of the housing. A half-face gear is fixedly connected to the output shaft of the first motor. The half-face gear has corresponding and meshing teeth. Starting the first motor causes the half-face gear to rotate. Through the meshing of the half-face gear and the teeth, and with the cooperation of the guide plate, the ring can move up and down. In turn, the convex column can drive the vertical plate to move up and down. The connecting rod can make the cavity move up and down. It should be noted that each up and down movement of the cavity is related to the punch die. Corresponding to the cold heading cavity, a pressing end is provided on one side of the cavity, and a punch is provided on the other side of the cavity. The punch includes a cold heading cavity. When cold heading the ejector rod in the injector, the ejector rod can be clamped by this device, so that the ejector rod corresponds with the uppermost first punch. The workpiece end can be initially pressed by the pressing end. Then, the vertically moving cavity can move the initially pressed workpiece end to the second punch for secondary pressing. This operation is repeated until the forming is completed with the cooperation of each punch.

[0006] Preferably, a first base is provided on the side wall of the first motor, and the side wall of the first base is fixedly connected to the inner wall of the housing. A connecting rod is fixedly connected to the outer wall of the cavity, and the end of the connecting rod away from the cavity is fixedly connected to the side wall of the vertical plate. The first motor is installed through the first base. Fastening bolts are inserted through the side wall of the housing, and the housing can be installed and fixed by the fastening bolts. A rotating ring is fixedly connected to the side wall of the gear ring, and the rotating ring is rotatably connected to the convex ring. When the second motor is started, the worm rotates under the action of the output shaft of the second motor. Through the mutual meshing of the worm and the worm wheel, the horizontal shaft can be rotated, which in turn can cause the transmission gear to rotate. Through the mutual meshing of the transmission gear and the gear ring, and With the cooperation of the rotating ring, the other three transmission gears can rotate. Through the meshing of the transmission gears and the toothed plate, the four clamping plates can move synchronously to clamp the top rod. The side wall of the second motor is provided with a second base, and the side wall of the second base is fixedly connected to the inner wall of the convex cavity. There are four transmission gears, and the four transmission gears are arranged in an array with the axis of the toothed ring as the center. The second motor is installed through the second base. The bottom surface of the toothed plate is fixedly connected with a slide rail, and the inner wall of the convex ring is provided with a slide groove. The slide rail and the slide groove correspond to and are slidably connected. When the toothed plate moves horizontally, the cooperation between the slide rail and the slide groove makes the movement of the toothed plate more stable.

[0007] Compared with the prior art, the beneficial effects of this utility model are as follows: stable clamping. For example, when processing the ejector rod inside the injector through a cold heading machine, this device can center and clamp the ejector rod inside the injector so that it can be formed in cooperation with the pressing end and the die. This avoids the situation where the offset occurs during clamping and affects the processing quality, thereby improving the pass rate. Attached Figure Description

[0008] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0009] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0010] Figure 2 This is a schematic diagram of the internal structure of the shell of this utility model.

[0011] Figure 3 This is a schematic diagram of the cavity structure of this utility model.

[0012] Figure 4 This is a schematic diagram of the internal structure of the cavity of this utility model.

[0013] Figure 5 This is an enlarged view of section A of this utility model.

[0014] In the diagram: 1. Housing; 2. Fastening bolt; 3. First motor; 4. First base; 5. Half-face gear; 6. Ring body; 7. Tooth; 8. Guide plate; 9. Protruding column; 10. Vertical plate; 11. Connecting rod; 12. Cavity; 13. Protruding ring; 14. Rotating ring; 15. Gear ring; 16. Protruding cavity; 17. Second motor; 18. Second base; 19. Worm; 20. Worm wheel; 21. Horizontal shaft; 22. Transmission gear; 23. Gear plate; 24. Clamping plate; 25. Slide rail; 26. Pressing end; 27. Punch die. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0016] Example: Figure 1-5As shown, this utility model provides a material clamping structure for a cold heading machine, including a housing 1. A ring 6 is slidably connected inside the housing 1. Guide plates 8 are fixedly connected to both the upper and lower surfaces of the ring 6. Teeth 7 are fixedly connected to the inner wall of the ring 6. A protruding post 9 is fixedly connected to the outer wall of the ring 6. A vertical plate 10 is fixedly connected to the end face of the protruding post 9. A cavity 12 is provided on the side of the vertical plate 10 facing away from the housing 1. A protruding ring 13 is fixedly connected to the inner wall of the cavity 12. A toothed ring 15 is rotatably connected to one side of the protruding ring 13. A toothed ring 15 is fixedly connected to the outer wall of the cavity 12. A convex cavity 16 is provided inside, and a second motor 17 is provided inside. The output shaft of the second motor 17 is fixedly connected to a worm gear 19. A horizontal shaft 21 is rotatably connected to the side wall of the convex cavity 16. A worm wheel 20 is fixedly connected to one end of the horizontal shaft 21, and a transmission gear 22 is fixedly connected to the other end of the horizontal shaft 21. The worm wheel 20 corresponds to and meshes with the worm gear 19. The transmission gear 22 corresponds to and meshes with the gear ring 15. A toothed plate 23 meshes with the side wall of the transmission gear 22 and on one side of the gear ring 15. A clamping plate 24 is fixedly connected to the end face of the toothed plate 23.

[0017] A first motor 3 is inserted through the side wall of the housing 1. A half-face gear 5 is fixedly connected to the output shaft end of the first motor 3. The half-face gear 5 corresponds to and meshes with the teeth 7.

[0018] By adopting the above technical solution, starting the first motor 3 can cause the half-face gear 5 to rotate. Through the meshing of the half-face gear 5 and the teeth 7, and with the cooperation of the guide plate 8, the ring body 6 can move up and down. This, in turn, can drive the vertical plate 10 to move up and down via the protruding post 9. The connecting rod 11 can cause the cavity 12 to move up and down. It should be noted that each up and down movement of the cavity 12 corresponds to the cold forging cavity of the die 27. One side of the cavity 12 is provided with a forging end 26, and the other side of the cavity 12 is provided with the die 27. Figure 1 As shown, the die 27 includes a cold heading cavity. When the ejector rod inside the injector is cold-headed, the ejector rod can be clamped by this device, so that the ejector rod corresponds with the uppermost first die 27. The workpiece end can be initially pressed by the pressing end 26. Then, the vertically moving cavity 12 can move the initially pressed workpiece end to the second die 27 for secondary pressing. This process is repeated until the forming is completed with the cooperation of each die 27.

[0019] The first motor 3 has a first base 4 on its side wall. The side wall of the first base 4 is fixedly connected to the inner wall of the housing 1. A connecting rod 11 is fixedly connected to the outer wall of the cavity 12. The end of the connecting rod 11 away from the cavity 12 is fixedly connected to the side wall of the vertical plate 10.

[0020] By adopting the above technical solution, the first motor 3 is installed through the first base 4, and fastening bolts 2 are inserted through the side wall of the housing 1, so that the housing 1 can be installed and fixed by fastening bolts 2.

[0021] A rotating ring 14 is fixedly connected to the side wall of the toothed ring 15, and the rotating ring 14 is rotatably connected to the convex ring 13.

[0022] By adopting the above technical solution, the second motor 17 is started, and the worm 19 rotates under the action of the output shaft of the second motor 17. Through the meshing of the worm 19 and the worm wheel 20, the horizontal shaft 21 can be rotated, which in turn causes the transmission gear 22 to rotate. Through the meshing of the transmission gear 22 and the gear ring 15, and with the cooperation of the rotating ring 14, as... Figure 4 as well as Figure 5 As shown, this allows the other three transmission gears 22 to rotate. Through the meshing of the transmission gears 22 and the toothed plate 23, the four clamping plates 24 can move synchronously to clamp the push rod.

[0023] The second motor 17 has a second base 18 on its side wall. The side wall of the second base 18 is fixedly connected to the inner wall of the cavity 16. There are four transmission gears 22, and the four transmission gears 22 are arranged in an array with the axis of the gear ring 15 as the center.

[0024] By adopting the above technical solution, the second motor 17 is installed through the second base 18.

[0025] The bottom surface of the toothed plate 23 is fixedly connected to the slide rail 25, and the inner wall of the convex ring 13 is provided with a slide groove. The slide rail 25 corresponds to the slide groove and is slidably connected.

[0026] By adopting the above technical solution, when the toothed plate 23 moves horizontally, the cooperation between the slide rail 25 and the slide groove makes the movement of the toothed plate 23 more stable.

[0027] Working principle: When this utility model is in use, when the ejector rod inside the injector needs to be processed by a cold heading machine, the ejector rod can be clamped and fixed by this device, so that the ejector rod corresponds with the uppermost first punch 27. The workpiece end can be initially pressed by the pressing end 26. Then, the first motor 3 is started to make the half-face gear 5 rotate. Through the meshing of the half-face gear 5 and the teeth 7, and with the cooperation of the guide plate 8, the ring body 6 can be moved vertically. Then, the vertical plate 10 can be moved vertically by the protruding column 9. The cavity 12 can be moved vertically by the connecting rod 11. The vertically moving cavity 12 can move the initially pressed workpiece end to the second punch 27 for secondary pressing. This operation is repeated until the forming is completed with the cooperation of each punch 27.

[0028] The specific operation during clamping is as follows: When the push rod is located inside the cavity of the cavity 12, the second motor 17 is started. The worm gear 19 rotates under the action of the output shaft of the second motor 17. Through the meshing of the worm gear 19 and the worm wheel 20, the horizontal shaft 21 can be rotated, which in turn causes the transmission gear 22 to rotate. Through the meshing of the transmission gear 22 and the gear ring 15, and with the cooperation of the rotating ring 14, as... Figure 4 as well as Figure 5 As shown, this allows the other three transmission gears 22 to rotate. Through the meshing of the transmission gears 22 and the toothed plate 23, the four clamping plates 24 can move synchronously to center and clamp the push rod.

[0029] All standard parts used in this invention can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.

[0030] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.

Claims

1. A material clamping structure for a cold heading machine, comprising a housing (1), characterized in that: An annular body (6) is slidably connected inside the housing (1). Guide plates (8) are fixedly connected to both the upper and lower surfaces of the annular body (6). Teeth (7) are fixedly connected to the inner wall of the annular body (6). A protruding post (9) is fixedly connected to the outer wall of the annular body (6). A vertical plate (10) is fixedly connected to the end face of the protruding post (9). A cavity (12) is provided on the side of the vertical plate (10) facing away from the housing (1). A protruding ring (13) is fixedly connected to the inner wall of the cavity (12). A toothed ring (15) is rotatably connected to one side of the protruding ring (13). A convex cavity (16) is fixedly connected to the outer wall of the cavity (12). The inner surface of the convex cavity (16) is... The part is equipped with a second motor (17), and a worm (19) is fixedly connected to the output shaft end of the second motor (17). A horizontal shaft (21) is rotatably connected to the side wall of the convex cavity (16). A worm wheel (20) is fixedly connected to one end of the horizontal shaft (21), and a transmission gear (22) is fixedly connected to the other end of the horizontal shaft (21). The worm wheel (20) corresponds to and meshes with the worm (19). The transmission gear (22) corresponds to and meshes with the gear ring (15). A toothed plate (23) meshes with the side wall of the transmission gear (22) and on one side of the gear ring (15). A clamping plate (24) is fixedly connected to the end face of the toothed plate (23).

2. The material clamping structure of a cold heading machine as described in claim 1, characterized in that, A first motor (3) is inserted through the side wall of the housing (1). A half-face gear (5) is fixedly connected to the output shaft end of the first motor (3). The half-face gear (5) corresponds to and meshes with the teeth (7).

3. The material clamping structure of a cold heading machine as described in claim 2, characterized in that, The first motor (3) has a first base (4) on its side wall, and the side wall of the first base (4) is fixedly connected to the inner wall of the housing (1).

4. The material clamping structure of a cold heading machine as described in claim 1, characterized in that, A connecting rod (11) is fixedly connected to the outer wall of the cavity (12), and the end of the connecting rod (11) away from the cavity (12) is fixedly connected to the side wall of the vertical plate (10).

5. The material clamping structure of a cold heading machine as described in claim 1, characterized in that, A rotating ring (14) is fixedly connected to the side wall of the toothed ring (15), and the rotating ring (14) is rotatably connected to the convex ring (13).

6. The material clamping structure of a cold heading machine as described in claim 1, characterized in that, The second motor (17) has a second base (18) on its side wall, and the side wall of the second base (18) is fixedly connected to the inner wall of the cavity (16).

7. The material clamping structure of a cold heading machine as described in claim 1, characterized in that, There are four transmission gears (22), and the four transmission gears (22) are arranged in an array with the axis of the gear ring (15) as the center.

8. The material clamping structure of a cold heading machine as described in claim 1, characterized in that, The bottom surface of the toothed plate (23) is fixedly connected to a slide rail (25), and the inner wall of the convex ring (13) is provided with a sliding groove. The slide rail (25) corresponds to the sliding groove and is slidably connected.