A full-automatic badge riveting machine

Abstract

The utility model discloses a full -automatic badge rivet machine, rivet needle feeder includes the round vibration cylinder of installing on the upper surface of fixed base, the outlet end of round vibration cylinder is connected with straight vibration board, the outlet end of straight vibration board is connected with rivet needle sorting frame, one side of rivet needle sorting frame is connected with the feeding seat, the lower surface of feeding seat is provided with the blow -off port, the upper surface of workstation is provided with first rivet needle rotation main shaft mechanism and second rivet needle rotation main shaft respectively from left to right, the outside of first rivet needle rotation main shaft mechanism and second rivet needle rotation main shaft all is provided with rotation main shaft, and the drive end of rotation main shaft is connected with rivet head. The utility model relates to badge rivet technical field. The full -automatic badge rivet machine, through circular vibration + straight vibration + sorting, makes automatic needle feeding, need not manual intervention, and even more need not operating under the high -speed rotation main shaft, and the risk of safety accident is reduced to the maximum.

Description

Technical Field

[0001] This utility model relates to the field of badge riveting technology, specifically a fully automatic badge riveting machine. Background Technology

[0002] Currently, after the badges on the market are stamped, they need to be riveted on the back to ensure that the badges can be easily worn and that the tip of the rivet can pass through clothing and be secured with a matching butterfly buckle.

[0003] Current badge riveting methods involve manually inserting the pin into a raised, tapered hollow cavity on the back of the badge, then using a high-speed rotating riveting head to deform the tapered metal, ensuring the metal tightly encloses the pin and securely attaches it to the badge. However, this entirely manual process is slow and inefficient, and the operator is at risk of injury due to working under a high-speed rotating spindle. Therefore, those skilled in the art have proposed a fully automatic badge riveting machine to address the problems described in the background section. Utility Model Content

[0004] In view of the shortcomings of the prior art, this utility model provides a fully automatic badge riveting machine to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a fully automatic badge riveting machine, comprising a worktable, a fixed base mounted on the rear surface of the worktable, two sets of rivet needle feeders symmetrically arranged on the upper surface of the fixed base, each set of rivet needle feeders including a circular vibrating cylinder mounted on the upper surface of the fixed base, a straight vibrating plate connected to the discharge end of the circular vibrating cylinder, a rivet needle sorting frame connected to the discharge end of the straight vibrating plate, a feeding seat connected to one side of the rivet needle sorting frame, a blowing port provided on the lower surface of the feeding seat, a bracket provided on the upper surface of the worktable near the fixed base, two sets of positioning CCD devices symmetrically arranged on the bracket, a first rivet needle rotating spindle mechanism and a second rivet needle rotating spindle respectively arranged from left to right on the upper surface of the worktable, a rotating spindle provided outside both the first rivet needle rotating spindle mechanism and the second rivet needle rotating spindle, and a rivet head connected to the drive end of the rotating spindle.

[0006] Preferably, a first feeding belt is provided on the upper surface of the workbench in front of the first rivet rotating spindle mechanism, and a second feeding belt is also provided on the upper surface of the workbench in front of the second rivet rotating spindle.

[0007] Preferably, a first discharge port is provided on the upper surface of the workbench near the first rivet rotating spindle mechanism, and a first unloading track corresponding to the first discharge port is inclinedly provided inside the workbench.

[0008] Preferably, a second discharge port is provided on the upper surface of the workbench near the rotating spindle of the second rivet, and a second feeding track corresponding to the second discharge port is inclinedly provided inside the workbench.

[0009] Preferably, the upper surface of the workbench is provided with a first receiving turntable located behind the first feeding belt, and the upper surface of the workbench is provided with a second receiving turntable located behind the second feeding belt.

[0010] Beneficial effects

[0011] This utility model provides a fully automatic badge riveting machine. Compared with the prior art, it has the following advantages:

[0012] This fully automatic badge riveting machine uses circular vibration, linear vibration, and sorting for automatic needle feeding, requiring no manual intervention. Product feeding is achieved via a belt and turntable. The operator only needs to place the badge on the belt, and the machine automatically completes the badge feeding, positioning, needle feeding, riveting, and unloading. The operator only needs to continuously feed the badge without needing to check the position, making it relatively simple and with low work intensity. Moreover, there is no need to work under a high-speed rotating spindle, minimizing the risk of safety accidents. By feeding the product via the turntable, riveting can be carried out simultaneously while the product is being fed, improving production efficiency. The badge riveting machine operates synchronously on two tracks without interference. Attached Figure Description

[0013] Figure 1 This is a structural schematic diagram of a fully automatic badge riveting machine;

[0014] Figure 2 This is a schematic diagram of the positioning CCD device in a fully automatic badge riveting machine.

[0015] Figure 3 A schematic diagram of the structure of a circular vibrating cylinder in a fully automatic badge riveting machine;

[0016] Figure 4 This is a front view of the rivet needle sorting box in a fully automatic badge riveting machine;

[0017] Figure 5 This is a schematic diagram of the rivet head in a fully automatic badge riveting machine.

[0018] Figure 6 This is a schematic diagram of the first receiving turntable and the first unloading track structure of a fully automatic badge riveting machine.

[0019] In the diagram: 1. Workbench; 11. First feeding belt; 12. Second feeding belt; 2. Fixed seat; 21. Circular vibrating cylinder; 22. Straight vibrating plate; 23. Rivet needle sorting frame; 24. Feeding seat; 241. Blowing port; 3. Positioning CCD device; 4. First rivet needle rotating spindle mechanism; 41. First unloading track; 42. First receiving turntable; 43. Rotating spindle; 44. Rivet head; 45. First discharge port; 5. Second rivet needle rotating spindle; 51. Second receiving turntable; 52. Second unloading track. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figures 1-6 This utility model provides a technical solution: a fully automatic badge riveting machine, including a workbench 1, a fixed base 2 installed on the rear surface of the workbench 1, two sets of rivet needle feeders symmetrically arranged on the upper surface of the fixed base 2, the two sets of rivet needle feeders including a circular vibrating cylinder 21 installed on the upper surface of the fixed base 2, a straight vibrating plate 22 connected to the discharge end of the circular vibrating cylinder 21, a rivet needle sorting frame 23 connected to the discharge end of the straight vibrating plate 22, a feeding seat 24 connected to one side of the rivet needle sorting frame 23, a blowing port 241 provided on the lower surface of the feeding seat 24, a bracket provided on the upper surface of the workbench 1 near the fixed base 2, two sets of positioning CCD devices 3 symmetrically arranged on the bracket, a first rivet needle rotating spindle mechanism 4 and a second rivet needle rotating spindle 5 respectively arranged from left to right on the upper surface of the workbench 1, a rotating spindle 43 is provided on the outside of both the first rivet needle rotating spindle mechanism 4 and the second rivet needle rotating spindle 5, and a rivet head 44 is connected to the drive end of the rotating spindle 43.

[0022] exist Figure 1 In the middle: The upper surface of the workbench 1 is provided with a first feeding belt 11 in front of the first rivet rotating spindle mechanism 4, and the upper surface of the workbench 1 is also provided with a second feeding belt 12 in front of the second rivet rotating spindle 5. The badge is transferred to the first receiving turntable 42 and the second receiving turntable 51 through the first feeding belt 11 and the second feeding belt 12.

[0023] exist Figure 1In the middle: A first discharge port 45 is provided on the upper surface of the worktable 1 near the first rivet rotating spindle mechanism 4. A first unloading track 41 corresponding to the first discharge port 45 is provided inside the worktable 1 at an incline. A second discharge port is provided on the upper surface of the worktable 1 near the second rivet rotating spindle 5. A second unloading track 52 corresponding to the second discharge port is provided inside the worktable 1 at an incline. This arrangement can realize the rapid unloading of riveted products by using the first unloading track 41 and the second unloading track 52.

[0024] exist Figure 1 In the middle: The upper surface of the workbench 1 is provided with a first receiving turntable 42 behind the first feeding belt 11, and the upper surface of the workbench 1 is provided with a second receiving turntable 51 behind the second feeding belt 12. This arrangement allows the badge to be rotated to adjust its position using the first receiving turntable 42 and the second receiving turntable 51, so as to facilitate subsequent riveting.

[0025] During operation (or use), the fully automatic badge riveting machine first has the operator place the badge flat on the first feeding belt 11 and the second feeding belt 12. The first feeding belt 11 and the second feeding belt 12 are used to move the badge to the first receiving turntable 42 and the second receiving turntable 51. After reaching the first receiving turntable 42 and the second receiving turntable 51, the turntable rotates 180 degrees to adjust the position, and the positioning CCD device 3 takes pictures of the product for positioning.

[0026] During positioning, the first feeding belt 11 and the second feeding belt 12 will transfer the new product to the first receiving turntable 42 and the second receiving turntable 51. The first rivet rotating spindle mechanism 4 and the second rivet rotating spindle 5 will move the rotating spindle 43 to the rivet point of the badge according to the positioning coordinates (after the start-up, the rivet feeder will blow a rivet to the rivet head 44 through air pressure, and the rivet head 44 will suck the rivet in place by vacuum).

[0027] Rotating the spindle 43 blows the rivet pin on the rivet head 44 into the rivet point of the badge, and then the rivet head 44 presses down to rivet the rivet pin tightly onto the badge.

[0028] After riveting is completed, the rivet feeder will feed another rivet to the rivet head 44;

[0029] The first receiving turntable 42 and the second receiving turntable 51 rotate 180 degrees. One side rotates the new badge to be positioned below the positioning CCD device 3. While rotating, the riveted products will be dropped into the finished product unloading port. The riveted products can be quickly unloaded into the material frame through the first unloading track 41 and the second unloading track 52.

[0030] This cycle continues. The working steps of the first feeding belt 11 and the second feeding belt 12 are the same, but they do not interfere with each other and can operate independently.

[0031] All electrical devices used in this utility model are existing and known, and are connected to an external main controller and power supply. The main controller can be a conventional and known device such as a computer, and can be purchased and used directly on the market. Its structure, circuit and control principle are all existing and known technologies. Therefore, the structure, circuit and control principle of the device are not described in detail here. At the same time, the contents not described in detail in this specification are all existing technologies known to those skilled in the art.

Claims

1. A fully automatic badge riveting machine, comprising a worktable (1), characterized in that: A fixed base (2) is installed on the rear surface of the workbench (1). Two sets of rivet needle feeders are symmetrically arranged on the upper surface of the fixed base (2). The two sets of rivet needle feeders include a circular vibrating cylinder (21) installed on the upper surface of the fixed base (2). The discharge end of the circular vibrating cylinder (21) is connected to a straight vibrating plate (22). The discharge end of the straight vibrating plate (22) is connected to a rivet needle sorting frame (23). A feeding seat (24) is connected to one side of the rivet needle sorting frame (23). A blowing device is provided on the lower surface of the feeding seat (24). (241) A bracket is provided on the upper surface of the worktable (1) near the fixed seat (2). Two sets of positioning CCD devices (3) are symmetrically arranged on the bracket. A first rivet rotating spindle mechanism (4) and a second rivet rotating spindle (5) are respectively arranged on the upper surface of the worktable (1) from left to right. A rotating spindle (43) is provided on the outside of the first rivet rotating spindle mechanism (4) and the second rivet rotating spindle (5). A rivet head (44) is connected to the driving end of the rotating spindle (43).

2. The fully automatic badge riveting machine according to claim 1, characterized in that: The upper surface of the workbench (1) is provided with a first feeding belt (11) in front of the first rivet rotating spindle mechanism (4), and the upper surface of the workbench (1) is also provided with a second feeding belt (12) in front of the second rivet rotating spindle (5).

3. The fully automatic badge riveting machine according to claim 1, characterized in that: The upper surface of the workbench (1) is provided with a first discharge port (45) near the first rivet rotating spindle mechanism (4), and the interior of the workbench (1) is provided with a first feeding track (41) corresponding to the first discharge port (45).

4. The fully automatic badge riveting machine according to claim 1, characterized in that: The upper surface of the workbench (1) is provided with a second discharge port near the second rivet rotating spindle (5), and the interior of the workbench (1) is provided with a second feeding track (52) corresponding to the second discharge port.

5. The fully automatic badge riveting machine according to claim 1, characterized in that: The upper surface of the workbench (1) is provided with a first receiving turntable (42) located behind the first feeding belt (11), and the upper surface of the workbench (1) is provided with a second receiving turntable (51) located behind the second feeding belt (12).

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