A kind of riser locking device for high manganese steel sodium silicate sand molding
By using a mold, a self-made core, and a riser locking device with a locking mechanism in the high-manganese steel molten glass sand molding process, the problems of compactness and sintering at the riser root were solved, thereby improving the quality of castings and production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGXI XINKUANG ZHIWEI ENGINEERING TECHNOLOGY CO LTD
- Filing Date
- 2025-09-04
- Publication Date
- 2026-07-14
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Figure CN224487610U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of casting technology, specifically to a riser locking device for molding high-manganese steel using molten glass sand. Background Technology
[0002] In the traditional molding process of casting high manganese steel with water glass sand, the riser position is marked on the mold. When the sand mixer pours water glass sand to the riser position, a layer of pre-mixed olivine sand is placed at the riser position, followed by the placement of the riser sleeve and manual compaction of the olivine sand at the base of the riser. Figure 2 As shown, the disadvantages of traditional molding are: the compactness of the sand mold at the root of the riser is difficult to guarantee, which makes it easy to cause sand erosion during pouring; and the root of the riser is prone to sintering after pouring, which adds a lot of trouble to the subsequent processes. Utility Model Content
[0003] In view of the shortcomings of the prior art, this utility model provides a riser locking device for molding high manganese steel molten glass sand, which aims to solve the problems in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a riser locking device for molding high manganese steel molten glass sand, comprising: a mold, a riser sleeve, and a self-made clay core; the self-made clay core is set at the riser of the mold; a riser sleeve is set on the self-made clay core; the riser sleeve is fixed on the mold by a locking mechanism to press the self-made clay core to fit the riser of the mold.
[0005] Furthermore, the surface of the self-made clay core is coated with a paint.
[0006] Furthermore, the locking mechanism includes a pre-embedded nut, a locking screw, a pressure plate, a washer, and a locking nut; the pre-embedded nut is pre-embedded in the mold, and the pressure plate is set inside the riser sleeve; the pressure plate is provided with a through hole; the locking screw passes through the through hole in the pressure plate and is threaded to the pre-embedded nut; the locking screw is provided with a locking nut for tightening the pressure plate.
[0007] Furthermore, a washer is provided between the lock nut and the pressure plate.
[0008] Compared with existing technologies, this utility model has the following advantages: By using a locking mechanism to fix the riser sleeve on the mold and press the self-made clay core, this utility model can effectively improve the compactness and stability of the sand mold at the riser root, fundamentally solving the problem of sand flushing during the casting process; by making the clay core and brushing on the coating, the coating can play an anti-sintering role, and together with the stable fixation of the riser sleeve, the sintering problem at the riser root is basically solved, eliminating the need for additional treatment of the sintered part, greatly reducing the operational difficulty and workload of subsequent processes, improving overall production efficiency, directly reducing the scrap or rework of castings caused by these problems, and ultimately achieving a significant improvement in casting quality. Attached Figure Description
[0009] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0010] Figure 2 This is a schematic diagram of a traditional design structure.
[0011] In the diagram, 1. Mold; 2. Embedded nut; 3. Locking screw; 4. Pressure plate; 5. Washer; 6. Locking nut; 7. Riser sleeve; 8. Self-made core. Detailed Implementation
[0012] like Figure 1 As shown, the present invention provides a technical solution: a riser locking device for molding high manganese steel molten glass sand, comprising: a mold 1, a riser sleeve 7 and a self-made clay core 8; the self-made clay core 8 is set at the riser of the mold 1; the riser sleeve 7 is set on the self-made clay core 8; the riser sleeve 7 is fixed on the mold 1 by a locking mechanism to press the self-made clay core 8 to fit the riser of the mold 1.
[0013] Among them, the self-made clay core 8 is coated with a paint to prevent sintering.
[0014] The locking mechanism includes a pre-embedded nut 2, a locking screw 3, a pressure plate 4, a washer 5, and a locking nut 6. The pre-embedded nut 2 is pre-embedded on the mold 1, and the pressure plate 4 is set inside the riser sleeve 7. The pressure plate 4 is provided with a through hole. The locking screw 3 passes through the through hole on the pressure plate 4 and is threaded to the pre-embedded nut 2. The locking screw 3 is provided with a locking nut 6 for tightening the pressure plate 4.
[0015] A washer 5 is provided between the locking nut 6 and the pressure plate 4.
[0016] Installation and Implementation Process: Before molding, prepare a self-made clay core 8 and coat it with a coating to prevent sintering. During molding, place the self-made clay core 8 at the riser position, place the riser sleeve 7, and fix the riser sleeve 7 to the mold 1 using locking screws 3, pressure plates 4, washers 5, and locking nuts 6. After molding, manually remove locking screws 3, pressure plates 4, washers 5, and locking nuts 6. Through process verification, sand flushing and riser root sintering are basically resolved, significantly improving the quality of the castings.
[0017] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A riser locking device for molding high-manganese steel molten glass sand, characterized in that, include: A mold, a riser sleeve, and a self-made clay core; a self-made clay core is placed at the riser of the mold; a riser sleeve is placed on the self-made clay core; the riser sleeve is fixed to the mold by a locking mechanism to press the self-made clay core into the riser of the mold.
2. The riser locking device for molding high-manganese steel water glass sand according to claim 1, characterized in that: The self-made clay core is coated with paint.
3. The riser locking device for molding high-manganese steel water glass sand according to claim 2, characterized in that: The locking mechanism includes a pre-embedded nut, a locking screw, a pressure plate, a washer, and a locking nut; the pre-embedded nut is pre-embedded in the mold, and the pressure plate is set inside the riser sleeve; the pressure plate is provided with a through hole; the locking screw passes through the through hole in the pressure plate and is threaded to the pre-embedded nut; the locking screw is provided with a locking nut for tightening the pressure plate.
4. The riser locking device for molding high-manganese steel molten glass sand according to claim 3, characterized in that: A washer is provided between the lock nut and the pressure plate.