A punching device for processing electric bicycle frame

Abstract

The utility model relates to a bicycle frame machining equipment technical field, concretely is a kind of punching device for electric bicycle frame machining, the upper portion of processing station is fixedly provided with second lifting assembly, the output of second lifting assembly is equipped with frame, the bottom of frame is equipped with support plate, first top plate and second top plate are equipped on support plate, the position of first top plate and second top plate can be adjusted on support plate, the lower end of first top plate is equipped with first motor, the output of first motor is equipped with first drill bit, the lower end of second top plate is symmetrically provided with two bent rods, the bottom of bent rod is equipped with second motor, the output of second motor is equipped with second drill bit, through first drill bit and second drill bit, multiple positions of front fork main body can be drilled synchronously, compared with traditional single drill bit drilling in turn, greatly improve the processing efficiency, can make single workpiece drilling time shorten about 30%-50%.

Description

Technical Field

[0001] This utility model relates to the technical field of bicycle frame processing equipment, specifically a drilling device for processing electric bicycle frames. Background Technology

[0002] An electric bicycle is a vehicle that uses a battery as an auxiliary power source and is based on a regular bicycle. It is equipped with a motor, controller, battery, throttle, brake levers, and other control components and a display instrument system. The frame of an electric bicycle is an important structural component. The front fork is located at the front of the bicycle frame structure. Its top end is connected to the handlebar structure, and its bottom end is connected to the front axle structure. During the manufacturing process of the front fork, it is necessary to drill holes in the front fork structure.

[0003] Patent CN220920977U discloses a drilling device for processing electric bicycle frames, including a base plate, horizontally placed; a placement platform, fixed above the base plate, with grooves for holding front fork workpieces and pressure plates for pressing down and fixing the front fork workpieces; a Y-shaped track groove at the bottom of the placement platform, consisting of one main groove and two auxiliary grooves, with a sliding column slidably disposed within the Y-shaped track groove; and a sliding seat, horizontally slidably mounted on the base plate along the X-axis. This invention enables drilling of one upper branch and two lower branches of a front fork workpiece. Furthermore, when switching drilling positions, it is not necessary to disassemble and adjust the position of the front fork workpiece. All drilling operations can be completed with only one installation and disassembly of the front fork workpiece, saving time and effort, simplifying operation, increasing efficiency, and minimizing limitations.

[0004] When using the above structure, manual intervention is required to turn the guide plate every time the drilling positions of the two lower branches are switched, which cannot achieve a fully automated process. Especially in mass production, frequent manual operation will increase time costs. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] To address the shortcomings of existing technologies, this utility model provides a drilling device for processing electric bicycle frames.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: a drilling device for processing electric bicycle frames, comprising a processing table, a base, a clamping seat, and a front fork body. The base is fixed to the upper end of the processing table, and the base is provided with a placement groove. The front fork body is placed in the placement groove. The clamping seat is located above the base, and the lower end of the clamping seat is provided with a clamping groove that cooperates with the front fork body. The lower end of the processing table is provided with a first lifting assembly, and the output end of the first lifting assembly is provided with a lifting rod connected to the clamping seat. The base can be replaced on the processing table, and the clamping seat can be replaced at the top of the lifting rod.

[0009] A second lifting assembly is fixedly installed above the processing table. The output end of the second lifting assembly is provided with a frame, and the bottom end of the frame is provided with a support plate. The support plate is provided with a first top plate and a second top plate. The positions of the first top plate and the second top plate can be adjusted on the support plate. The lower end of the first top plate is provided with a first motor, and the output end of the first motor is provided with a first drill bit. The lower end of the second top plate is symmetrically provided with two curved rods, the bottom end of the curved rods is provided with a second motor, and the output end of the second motor is provided with a second drill bit. The position of the curved rods can be adjusted at the lower end of the second top plate.

[0010] To facilitate the assembly of the base and clamping seat, and to make the positions of the first and second top plates easy to adjust, the present invention includes the following improvements: the clamping seat is fixed to the top of the lifting rod by screws, the base is fixed to the upper end of the processing table by screws, the first and second top plates are both penetrated by support plates and are slidably connected to the support plates, the first and second top plates are provided with multiple locking rods, the bottom end of the locking rods contacts the support plates, and the locking rods are threadedly connected to the first and second top plates.

[0011] To facilitate the adjustment of the position of the bent rod, the present invention includes the following improvements: two sliding grooves are symmetrically arranged on the second top plate; a slider that is slidably connected to the sliding groove is provided at the top of the bent rod; a movable seat is provided at the upper end of the slider; a drive motor is provided on one side of the second top plate; a rotating shaft is provided at the output end of the drive motor; two threaded rods with reverse thread structure are symmetrically arranged on the rotating shaft; the two threaded rods pass through the two movable seats respectively and are threadedly connected to the movable seats.

[0012] Furthermore, an improvement of this utility model is that the inner walls of both the clamping groove and the placement groove are provided with anti-slip textures.

[0013] Furthermore, the improvements of this utility model include that both the first lifting component and the second lifting component are cylinders, and the first motor, the second motor and the drive motor are servo motors.

[0014] (III) Beneficial Effects

[0015] Compared with the prior art, the present invention provides a drilling device for processing electric bicycle frames, which has the following advantages:

[0016] The first and second drill bits can be used to drill holes simultaneously at multiple locations on the front fork body. Compared with the traditional method of drilling holes sequentially with a single drill bit, this greatly improves processing efficiency and can shorten the drilling time of a single workpiece by about 30%-50%.

[0017] By replacing the base and clamping seat, and adjusting the positions of the first top plate, second top plate and bending rod, it can adapt to the processing needs of different batches and sizes of front fork bodies, reducing equipment downtime and improving the equipment's scope of use and economic benefits. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0019] Figure 2 This utility model Figure 1 The main view;

[0020] Figure 3 This utility model Figure 1 Side view;

[0021] Figure 4 This is a schematic diagram of the locking rod in this utility model;

[0022] In the diagram: 1. Processing table; 2. Base; 3. Placement slot; 4. Front fork body; 5. Clamping seat; 6. Clamping slot; 7. First lifting assembly; 8. Second lifting assembly; 9. Frame; 10. Support plate; 11. First top plate; 12. Second top plate; 13. Locking rod; 14. First motor; 15. First drill bit; 16. Second motor; 17. Second drill bit; 18. Bent rod; 19. Slide groove; 20. Moving seat; 21. Drive motor; 22. Rotating shaft; 23. Threaded rod. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-4This utility model discloses a drilling device for processing electric bicycle frames, including a processing table 1, a base 2, a clamping seat 5, and a front fork body 4. The base 2 is fixed to the upper end of the processing table 1, and the base 2 is provided with a placement groove 3. The front fork body 4 is placed in the placement groove 3. The clamping seat 5 is located above the base 2, and the lower end of the clamping seat 5 is provided with a clamping groove 6 that cooperates with the front fork body 4. The lower end of the processing table 1 is provided with a first lifting component 7, and the output end of the first lifting component 7 is provided with a lifting rod connected to the clamping seat 5. The base 2 can be replaced on the processing table 1, and the clamping seat 5 can be replaced at the top of the lifting rod.

[0025] A second lifting assembly 8 is fixedly installed above the processing table 1. The output end of the second lifting assembly 8 is provided with a frame 9. The bottom end of the frame 9 is provided with a support plate 10. The support plate 10 is provided with a first top plate 11 and a second top plate 12. The positions of the first top plate 11 and the second top plate 12 can be adjusted on the support plate 10. The lower end of the first top plate 11 is provided with a first motor 14. The output end of the first motor 14 is provided with a first drill bit 15. The lower end of the second top plate 12 is symmetrically provided with two bent rods 18. The bottom end of the bent rods 18 is provided with a second motor 16. The output end of the second motor 16 is provided with a second drill bit 17. The position of the bent rods 18 can be adjusted at the lower end of the second top plate 12.

[0026] In this embodiment, both the first lifting component 7 and the second lifting component 8 are cylinders, and the first motor 14, the second motor 16 and the drive motor 21 are servo motors.

[0027] Workpiece clamping: Place the front fork body 4 in the placement slot 3 of the base 2, and use the clamping slot 6 at the lower end of the clamping seat 5 to drive the lifting rod down in conjunction with the first lifting component 7 (using a cylinder) so that the clamping seat 5 presses the front fork body 4.

[0028] In this embodiment, the inner walls of both the clamping groove 6 and the placement groove 3 are provided with anti-slip textures.

[0029] The anti-slip texture on the inner walls of the clamping groove 6 and the placement groove 3 increases friction and ensures that the front fork body 4 is securely clamped.

[0030] Drilling operation: Activate the second lifting assembly 8 (also using a cylinder), its output end drives the frame 9 to descend, thereby causing the first top plate 11 and the second top plate 12 on the bottom support plate 10 of the frame 9 to descend. The first motor 14 (servo motor) at the lower end of the first top plate 11 drives the first drill bit 15 to rotate, and the second motor 16 (servo motor) connected to the lower end of the second top plate 12 through the bent rod 18 drives the second drill bit 17 to rotate, realizing synchronous drilling at multiple positions on the front fork body 4.

[0031] In this embodiment, the clamping seat 5 is fixed to the top of the lifting rod by screws, and the base 2 is fixed to the upper end of the processing table 1 by screws. The first top plate 11 and the second top plate 12 are both penetrated by the support plate 10 and are slidably connected to the support plate 10. The first top plate 11 and the second top plate 12 are provided with a plurality of locking rods 13. The bottom end of the locking rod 13 contacts the support plate 10, and the locking rod 13 is threadedly connected to the first top plate 11 and the second top plate 12.

[0032] In this embodiment, two sliding grooves 19 are symmetrically arranged on the second top plate 12. The top end of the bent rod 18 is provided with a slider that is slidably connected to the sliding groove 19. The upper end of the slider is provided with a movable seat 20. A drive motor 21 is provided on one side of the second top plate 12. The output end of the drive motor 21 is provided with a rotating shaft 22. Two threaded rods 23 with reverse thread structure are symmetrically arranged on the rotating shaft 22. The two threaded rods 23 pass through the two movable seats 20 respectively and are threadedly connected to the movable seats 20.

[0033] Position Adjustment: When it is necessary to adjust the position of the first top plate 11 and the second top plate 12 on the support plate 10, loosen the locking rod 13 to disengage it from the support plate 10. At this time, the first top plate 11 and the second top plate 12 can slide along the support plate 10 to a suitable position (a scale strip can be added to the support plate 10 to facilitate observation of the movement position of the first top plate 11 and the second top plate 12), and then tighten the locking rod 13 to fix it. For adjusting the position of the bent rod 18 at the lower end of the second top plate 12, start the drive motor 21 (servo motor). The rotating shaft 22 at its output end drives the threaded rod 23 with reverse thread structure at both ends to rotate. Through the action of the thread structure, the movable seat 20, which is threaded to the threaded rod 23, moves towards or in opposite directions along the sliding groove 19 on the second top plate 12 with the cooperation of the slider, thereby driving the bent rod 18 to the designated position.

[0034] To adapt to different workpieces: If different batches of front fork bodies 4 need to be processed, by disassembling the clamping seat 5 (fixed with screws) fixed to the top of the lifting rod and the base 2 (fixed with screws) on the upper end of the processing table 1, and replacing the base 2 and clamping seat 5 with the corresponding specifications, and at the same time adjusting the positions of the first top plate 11, the second top plate 12 and the bent rod 18, the clamping, fixing and drilling of front fork bodies 4 of different sizes can be achieved.

[0035] High-efficiency drilling: The first drill bit 15 and the second drill bit 17 can simultaneously drill holes in multiple positions on the front fork body. Compared with the traditional single drill bit drilling in sequence, the processing efficiency is greatly improved, and the drilling time of a single workpiece can be shortened by about 30%-50%.

[0036] High versatility: By replacing the base 2 and clamping seat 5, and adjusting the positions of the first top plate 11, the second top plate 12 and the bending rod 18, it can adapt to the processing needs of different batches and sizes of front fork bodies 4, reducing the idle time of the equipment and improving the scope of use and economic benefits of the equipment.

[0037] Increased automation: Compared to existing technologies that require frequent manual intervention to switch drilling positions, this device achieves most of the adjustment operations through motor drive, reducing manual operation steps. Especially in mass production, it significantly reduces time costs and improves the level of automation in production.

[0038] In the description herein, it should be noted that relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention.

Claims

1. A drilling device for processing electric bicycle frames, comprising a processing table (1), a base (2), a clamping seat (5), and a front fork body (4), characterized in that: The base (2) is fixed on the upper end of the processing table (1). The base (2) is provided with a placement groove (3). The front fork body (4) is placed in the placement groove (3). The clamping seat (5) is located above the base (2). The lower end of the clamping seat (5) is provided with a clamping groove (6) that cooperates with the front fork body (4). The lower end of the processing table (1) is provided with a first lifting assembly (7). The output end of the first lifting assembly (7) is provided with a lifting rod that connects to the clamping seat (5). The base (2) can be replaced on the processing table (1). The clamping seat (5) can be replaced at the top of the lifting rod. A second lifting assembly (8) is fixedly installed above the processing table (1). The output end of the second lifting assembly (8) is provided with a frame (9). The bottom end of the frame (9) is provided with a support plate (10). The support plate (10) is provided with a first top plate (11) and a second top plate (12). The positions of the first top plate (11) and the second top plate (12) can be adjusted on the support plate (10). The lower end of the first top plate (11) is provided with a first motor (14). The output end of the first motor (14) is provided with a first drill bit (15). The lower end of the second top plate (12) is symmetrically provided with two bent rods (18). The bottom end of the bent rods (18) is provided with a second motor (16). The output end of the second motor (16) is provided with a second drill bit (17). The position of the bent rods (18) can be adjusted at the lower end of the second top plate (12).

2. The drilling device for processing electric bicycle frames according to claim 1, characterized in that: The clamping seat (5) is fixed to the top of the lifting rod by screws, and the base (2) is fixed to the upper end of the processing table (1) by screws. The first top plate (11) and the second top plate (12) are both penetrated by the support plate (10) and are slidably connected to the support plate (10). The first top plate (11) and the second top plate (12) are provided with multiple locking rods (13). The bottom end of the locking rod (13) contacts the support plate (10), and the locking rod (13) is threadedly connected to the first top plate (11) and the second top plate (12).

3. The drilling device for processing electric bicycle frames according to claim 2, characterized in that: Two sliding grooves (19) are symmetrically arranged on the second top plate (12). The top end of the bent rod (18) is provided with a slider that is slidably connected to the sliding groove (19). The upper end of the slider is provided with a movable seat (20). A drive motor (21) is provided on one side of the second top plate (12). The output end of the drive motor (21) is provided with a rotating shaft (22). Two threaded rods (23) with reverse thread structure are symmetrically arranged on the rotating shaft (22). The two threaded rods (23) pass through the two movable seats (20) respectively and are threadedly connected to the movable seats (20).

4. The drilling device for processing electric bicycle frames according to claim 3, characterized in that: The inner walls of the clamping groove (6) and the placement groove (3) are provided with anti-slip textures.

5. A drilling device for processing electric bicycle frames according to claim 4, characterized in that: Both the first lifting assembly (7) and the second lifting assembly (8) use cylinders.

6. The drilling device for processing electric bicycle frames according to claim 5, characterized in that: The first motor (14), the second motor (16), and the drive motor (21) are all servo motors.

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