Cutting device for gear machining

Abstract

The utility model provides a kind of cutting device for gear machining;Belong to gear processing field;Its technical key points include fixed mechanism, the fixed mechanism includes support plate, the inside rotation of support plate is connected with lower support column, the top of lower support column is tapered structure, the side fixed connection of support plate has riser, the inside sliding of riser is slidably penetrated with sliding seat, the inside rotation of sliding seat is connected with the pressure column corresponding with lower support column, the top fixed connection of riser has top plate, the inside penetration of top plate is fixed with first hydraulic rod, the output end of two groups first hydraulic rod is fixedly connected with sliding seat, the opposite side of pressure column and lower support column is fixedly connected with first bevel gear;The utility model aims at providing a kind of cutting device for gear machining;For improving the applicability of whole cutting device.

Description

Technical Field

[0001] This utility model relates to the field of gear processing, specifically a cutting device for gear processing. Background Technology

[0002] A gear is a mechanical component with continuously meshing gears on its rim to transmit motion and power. During the gear manufacturing process, the teeth need to be cut, which is the most important step in gear processing. The teeth are cut into the same size and spacing to ensure that the gear is qualified and can then mesh to transmit motion and power when used.

[0003] Current mobile rock breaking devices for tunnel construction, as described in patent CN216607509U, include a worktable and a support plate. The support plate is fixedly installed on one side of the worktable, and a fixing mechanism, a cutting mechanism, and a clamping mechanism are respectively arranged on top of the worktable. The fixing mechanism includes a servo motor, a turntable, a support column, a placement plate, a groove, a trapezoidal locking block, and gears. The servo motor is fixedly installed inside one side of the worktable, and the turntable is connected to the servo motor via an output shaft. The support column is fixedly installed above the turntable.

[0004] Regarding the aforementioned technologies, the inventors believe the working principle of this fixing device is as follows: When the gear is placed on the placement plate from above the support column, the downward-moving gear pushes the trapezoidal locking block into the groove, causing the spring to contract. When the gear has completely passed through the trapezoidal locking block and is in contact with the placement plate, the trapezoidal locking block automatically pops out under the action of the spring force, thereby fixing the gear. However, since the distance between the placement plate and the trapezoidal locking block is fixed, this device can only fix gears of a specific height, which severely limits the applicability of the cutting device. Utility Model Content

[0005] The purpose of this invention is to provide a cutting device for gear processing to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A cutting device for gear processing, comprising

[0008] A fixing mechanism includes a support plate, a lower support column rotatably connected inside the support plate, the top of the lower support column being conical, a vertical plate fixedly connected to one side of the support plate, a sliding seat slidingly passing through the interior of the vertical plate, a pressure column corresponding to the lower support column rotatably connected inside the sliding seat, a top plate fixedly connected to the top of the vertical plate, a first hydraulic rod fixedly passing through the interior of the top plate, the output ends of two sets of the first hydraulic rods being fixedly connected to the sliding seat, and first bevel gears fixedly connected to the opposite sides of the pressure column and the lower support column. The seat and the support plate are rotatably connected to the opposite sides of the two sets of rotating shafts. A second bevel gear is fixedly connected to one side of each set of rotating shafts. The two sets of second bevel gears mesh with the two sets of first bevel gears respectively. A third bevel gear is fixedly connected to the other end of each set of rotating shafts. A fourth bevel gear is meshed with the outer side of each set of third bevel gears. The two sets of fourth bevel gears are rotatably connected to the upright plate and the sliding seat respectively. A first stepper motor is fixedly connected to the top of the top plate. A hexagonal shaft is fixedly connected to the output end of the first stepper motor. The hexagonal shaft slides through the upper fourth bevel gear.

[0009] The cutting mechanism includes a movable seat slidably connected to the support plate and the interior of the top plate. A second stepper motor is fixedly connected to the top of the upper movable seat. An adjusting screw is fixedly connected to the output end of the second stepper motor. The adjusting screw is rotatably connected to two sets of the movable seats. A cutting seat is threadedly connected to the outer side of the adjusting screw. A cutting tool is rotatably connected inside the cutting seat. A drive motor is fixedly connected to one side of the cutting seat. The output end of the drive motor is fixedly connected to one end of the cutting tool.

[0010] As a further embodiment of this utility model: a groove is provided at the bottom of the pressure column, and the groove is adapted to the lower support column.

[0011] As a further embodiment of this utility model: a guide rod slides through the interior of the sliding seat, and the guide rod is fixedly connected to the upright plate.

[0012] As a further embodiment of this utility model: the bottom of the top plate is symmetrically and fixedly connected with diagonal bracing rods, and the end of the diagonal bracing rod away from the top plate is fixedly connected to the vertical plate.

[0013] As a further embodiment of this utility model: the interior of the cutting seat is symmetrically slidably traversed by guide rods, and the two ends of the two sets of guide rods are respectively fixedly connected to the two sets of movable seats.

[0014] As a further embodiment of this utility model: a second hydraulic rod is fixedly fixed through one side of the top plate and the support plate, and the output ends of the two sets of the second hydraulic rods are respectively fixedly connected to the two sets of the movable seats.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] With the above-described structure, this invention utilizes the cooperation of the lower support column, pressure column, first hydraulic rod, and sliding seat. The top of the lower support column is designed as a tapered structure, allowing the gear to be cut to be placed on top of the lower support column. Simultaneously, the tapered structure at the top of the lower support column can be inserted into the shaft hole inside the gear. When the first hydraulic rod is activated, it drives the sliding seat and pressure column downwards. During this process, the pressure column pushes the gear, adjusting it to a horizontal position. Because the top of the lower support column is tapered, after the gear is pressed horizontally, it can maintain a coaxial alignment with the pressure column and lower support column, ultimately clamping and fixing the gear. This allows for fixed cutting of gears of different heights, thereby improving the applicability of the entire cutting device. Attached Figure Description

[0017] The present invention will be further described in detail below with reference to the embodiments shown in the accompanying drawings, but this does not constitute any limitation on the present invention.

[0018] Figure 1 This is a schematic diagram of a cutting device for gear processing.

[0019] Figure 2 A cutting device for gear processing Figure 1 A schematic diagram of the structure of part A.

[0020] Figure 3 This is a schematic diagram of the structure of a cutting device for gear processing from another perspective.

[0021] Figure 4 A cutting device for gear processing Figure 3 A schematic diagram of the structure of part B.

[0022] In the diagram: 1. Fixing mechanism; 101. Support plate; 102. Vertical plate; 103. Lower support column; 104. Sliding seat; 105. Pressure column; 106. First hydraulic rod; 107. First bevel gear; 108. Second bevel gear; 109. Rotating shaft; 110. Third bevel gear; 111. Fourth bevel gear; 112. Hexagonal shaft; 113. First stepper motor; 114. Diagonal brace; 115. Top plate; 116. Groove; 2. Cutting mechanism; 201. Guide rod; 202. Moving seat; 203. Second stepper motor; 204. Adjusting screw; 205. Guide rod; 206. Cutting seat; 207. Cutting tool; 208. Drive motor; 209. Second hydraulic rod; 210. Cover plate. Detailed Implementation

[0023] The technical solution of this patent will be further described in detail below with reference to specific embodiments.

[0024] Please see Figure 1-4 A gear cutting device includes a fixing mechanism 1, which includes a support plate 101. A lower support column 103 is rotatably connected inside the support plate 101 to support the gear. The top of the lower support column 103 is tapered, which facilitates insertion into the shaft hole inside the gear. When the gear is adjusted to a horizontal position, it remains coaxial with the lower support column 103. A vertical plate 102 is fixedly connected to one side of the support plate 101. A sliding seat 104 slides through the interior of the vertical plate 102, and a guide rod 201 slides through the interior of the sliding seat 104. The guide rod 201 is fixedly connected to the vertical plate 102 and guides the vertical movement of the sliding seat 104.

[0025] A diagonal brace 114 is symmetrically fixedly connected to the bottom of the top plate 115. The end of the diagonal brace 114 away from the top plate 115 is fixedly connected to the vertical plate 102. The diagonal brace 114 is used to further connect and fix the top plate 115 and the vertical plate 102, thereby improving the connection stability between the top plate 115 and the vertical plate 102. A pressure column 105 corresponding to the lower support column 103 is rotatably connected inside the sliding seat 104. The pressure column 105 is used to press and fix the gear at the top of the lower support column 103 when moving downward.

[0026] The bottom of the pressure column 105 is provided with a groove 116, which is adapted to the lower support column 103. The groove 116 is provided to avoid the top of the lower support column 103. The top of the upright plate 102 is fixedly connected to a top plate 115. A first hydraulic rod 106 is fixedly installed through the interior of the top plate 115. The output ends of both sets of first hydraulic rods 106 are fixedly connected to the sliding seat 104. The first hydraulic rods 106 are provided to drive the sliding seat 104 and the pressure column 105 to move up and down when the operation is started.

[0027] First bevel gears 107 are fixedly connected to the opposite sides of the pressure column 105 and the lower support column 103. Rotary shafts 109 are rotatably connected to the opposite sides of the sliding seat 104 and the support plate 101. Second bevel gears 108 are fixedly connected to one side of each of the two sets of rotating shafts 109, and the two sets of second bevel gears 108 mesh with the two sets of first bevel gears 107 respectively. The rotating shafts 109 are configured to drive the first bevel gears 107 to rotate when rotated. Third bevel gears 110 are fixedly connected to the other end of each of the two sets of rotating shafts 109. Fourth bevel gears 111 are meshed with the outer sides of each of the two sets of third bevel gears 110. The two sets of fourth bevel gears 111 are rotatably connected to the upright plate 102 and the sliding seat 104 respectively. The fourth bevel gears 111 are configured to drive the third bevel gears 110 to rotate when rotated.

[0028] A first stepper motor 113 is fixedly connected to the top of the top plate 115. A hexagonal shaft 112 is fixedly connected to the output end of the first stepper motor 113. The hexagonal shaft 112 slides through the upper fourth bevel gear 111. The first stepper motor 113 is configured to drive the hexagonal shaft 112 to rotate when the machine starts working. When the hexagonal shaft 112 rotates, it can drive the two sets of fourth bevel gears 111 to rotate synchronously. The cutting mechanism 2 includes a movable seat 202 that is slidably connected to the support plate 101 and the inside of the top plate 115. A second stepper motor 203 is fixedly connected to the top of the upper movable seat 202. An adjusting screw 204 is fixedly connected to the output end of the second stepper motor 203. The second stepper motor 203 is configured to drive the adjusting screw 204 to rotate when the machine starts working. A second hydraulic rod 209 is fixedly installed through one side of the top plate 115 and the support plate 101. The output ends of the two sets of second hydraulic rods 209 are fixedly connected to the two sets of movable seats 202 respectively. The second hydraulic rods 209 are used to pull the movable seats 202 to slide when the work is started.

[0029] An adjusting screw 204 is rotatably connected to two sets of movable seats 202. A cutting seat 206 is threaded onto the outer side of the adjusting screw 204. The adjusting screw 204 is configured to drive the cutting seat 206 up and down during rotation. Guide rods 205 slide symmetrically through the interior of the cutting seat 206. The two ends of the guide rods 205 are fixedly connected to the two sets of movable seats 202, respectively. The guide rods 205 guide the up and down movement of the cutting seat 206. A cutter 207 is rotatably connected inside the cutting seat 206. A drive motor 208 is fixedly connected to one side of the cutting seat 206. The output end of the drive motor 208 is fixedly connected to one end of the cutter 207. The drive motor 208 drives the cutter 207 to rotate during startup, allowing the rotating cutter 207 to cut the edge of the gear.

[0030] In use, the gear to be cut is placed on top of the lower support column 103, so that the top of the tapered lower support column 103 can be inserted into the shaft hole inside the gear. Then, the first hydraulic rod 106 is activated, which drives the sliding seat 104 and the pressure column 105 downwards until the pressure column 105 can press and fix the gear on top of the lower support column 103. Next, the drive motor 208 is activated, which drives the cutter 207 to rotate. Then, according to the required cutting depth of the gear edge, two sets of second hydraulic rods 209 are activated, which drive two sets of moving seats 202 to slide, thereby driving the adjusting screw 204, the cutting seat 206 and the cutter 207 to move until the cutter 207 is adjusted to the required position. Then, the second stepper motor 203 is activated, which drives the first stepper motor 207 to rotate downwards. The second stepper motor 203 drives the adjusting screw 204 to rotate. When the adjusting screw 204 rotates, it can drive the cutting seat 206 and the cutter 207 to move up and down, so that the cutter 207 can cut the edge of the gear when it contacts the edge of the gear. At the same time, it can start the first stepper motor 113, so that when the first stepper motor 113 starts working, it can drive the hexagonal shaft 112 to rotate. When the hexagonal shaft 112 rotates, it can drive the two sets of fourth bevel gears 111 to rotate. When the two sets of fourth bevel gears 111 rotate, they can drive the two sets of third bevel gears 110, the rotating shaft 109 and the second bevel gear 108 to rotate synchronously. When the two sets of second bevel gears 108 rotate synchronously, they can drive the two sets of first bevel gears 107 to rotate synchronously. In turn, they drive the pressure column 105, the lower support column 103 and the gear that is pressed and fixed to rotate, so as to cut different positions on the edge of the gear.

[0031] The above-described embodiments are preferred embodiments of the present utility model and are only used to facilitate the illustration of the present utility model. They are not intended to limit the present utility model in any way. Any person skilled in the art who makes partial modifications or alterations to the technical content disclosed in the present utility model without departing from the scope of the technical features of the present utility model shall still fall within the scope of the technical features of the present utility model.

Claims

1. A cutting device for gear processing, characterized in that, include A fixing mechanism (1) includes a support plate (101), a lower support column (103) rotatably connected inside the support plate (101), the top of the lower support column (103) being conical, a vertical plate (102) fixedly connected to one side of the support plate (101), a sliding seat (104) slidingly passing through the interior of the vertical plate (102), a pressure column (105) corresponding to the lower support column (103) rotatably connected inside the sliding seat (104), a top plate (115) fixedly connected to the top of the vertical plate (102), a first hydraulic rod (106) fixedly passing through the interior of the top plate (115), the output ends of both sets of the first hydraulic rods (106) being fixedly connected to the sliding seat (104), and a first bevel gear (107) fixedly connected to the opposite sides of the pressure column (105) and the lower support column (103). The sliding seat (104) and the support plate (101) are rotatably connected to the opposite sides of the sliding seat (104) and the support plate (101). A second bevel gear (108) is fixedly connected to one side of each of the two sets of the rotating shafts (109). The two sets of the second bevel gears (108) mesh with the two sets of the first bevel gears (107) respectively. A third bevel gear (110) is fixedly connected to the other end of each of the two sets of the rotating shafts (109). A fourth bevel gear (111) meshes with the outer side of each of the two sets of the third bevel gears (110). The two sets of the fourth bevel gears (111) are rotatably connected to the upright plate (102) and the sliding seat (104) respectively. A first stepper motor (113) is fixedly connected to the top of the top plate (115). A hexagonal shaft (112) is fixedly connected to the output end of the first stepper motor (113). The hexagonal shaft (112) slides through the upper fourth bevel gear (111). The cutting mechanism (2) includes a movable seat (202) slidably connected to the support plate (101) and the top plate (115). A second stepper motor (203) is fixedly connected to the top of the upper movable seat (202). An adjusting screw (204) is fixedly connected to the output end of the second stepper motor (203). The adjusting screw (204) is rotatably connected to two sets of movable seats (202). A cutting seat (206) is threadedly connected to the outer side of the adjusting screw (204). A cutter (207) is rotatably connected inside the cutting seat (206). A drive motor (208) is fixedly connected to one side of the cutting seat (206). The output end of the drive motor (208) is fixedly connected to one end of the cutter (207).

2. The gear cutting device according to claim 1, characterized in that, The bottom of the pressure column (105) is provided with a groove (116), which is adapted to the lower support column (103).

3. The gear cutting device according to claim 1, characterized in that, A guide rod (201) slides through the interior of the sliding seat (104), and the guide rod (201) is fixedly connected to the upright plate (102).

4. The gear cutting device according to claim 1, characterized in that, The bottom of the top plate (115) is symmetrically and fixedly connected with diagonal bracing rods (114), and the end of the diagonal bracing rods (114) away from the top plate (115) is fixedly connected to the vertical plate (102).

5. A cutting device for gear processing according to claim 1, characterized in that, The cutting seat (206) has guide rods (205) that slide symmetrically through its interior. The two ends of the two sets of guide rods (205) are respectively fixedly connected to the two sets of movable seats (202).

6. A cutting device for gear processing according to claim 1, characterized in that, A second hydraulic rod (209) is fixedly fixed through one side of the top plate (115) and the support plate (101), and the output ends of the two sets of the second hydraulic rods (209) are respectively fixedly connected to the two sets of the movable seats (202).

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