A mesh foot support welding apparatus

Abstract

The utility model discloses a kind of for mesh foot support welding equipment, including rack, positioning assembly, top pressure assembly, clamping assembly and welding assembly are equipped on the rack, therefore the utility model is integrated rack by positioning assembly, top pressure assembly, clamping assembly and welding assembly, the automation of welding process is realized, i. e. from the mesh main body and foot support main body are placed to corresponding position, equipment completes positioning, clamping, clamping and welding etc. in turn, a series of operations, without frequent manual intervention, greatly improve the continuity and efficiency of welding operation, reduce manual operation time and the downtime caused by human factor, so that more welding tasks can be completed in unit time, effectively improve production efficiency.

Description

[Technical Field]

[0001] This utility model relates to a welding device for wire mesh support brackets. [Background Technology]

[0002] In the manufacturing process of wire mesh for household appliances such as dishwashers and ovens, existing welding equipment has some shortcomings. Currently, wire mesh support welding equipment on the market often struggles to achieve high-precision positioning and fixation of the wire mesh body and the support body, resulting in inaccurate joint positions and affecting welding quality. Some equipment only has simple positioning functions and cannot effectively clamp and position the wire mesh body and support body simultaneously, making them prone to displacement during welding and causing welding deviations. Furthermore, welding efficiency needs improvement; existing welding components often do not coordinate well with positioning and clamping components, making it difficult to achieve fast and stable welding operations, thus reducing overall production efficiency.

[0003] Therefore, this utility model was developed to address the aforementioned problems. [Utility Model Content]

[0004] The purpose of this invention is to overcome the shortcomings of the prior art and provide a welding device for wire mesh support brackets. Through the cooperation of positioning components and pressing components, the main body of the wire mesh can be securely clamped and positioned. At the same time, the main body of the bracket is precisely clamped by the symmetrical clamping components on both sides, ensuring that the main body of the bracket and the main body of the wire mesh are in a precise contact position before welding. This greatly improves the accuracy of the welding position and effectively reduces welding defects caused by positional deviations, such as incomplete welding, missed welding, or uneven weld seams, thereby improving welding efficiency and product quality.

[0005] This utility model is achieved through the following technical solution:

[0006] A welding device for wire mesh support brackets includes a frame 1. The frame 1 is provided with a positioning component 2 for positioning a wire mesh body 100. The frame 1 is provided with a pressing component 3 above the positioning component 2 for clamping and fixing the wire mesh body 100 in conjunction with the positioning component 2. The frame 1 is provided with clamping components 4 on both sides of the positioning component 2, which are symmetrically arranged and used to clamp and fix the support bracket body 200 so that the support bracket body 200 and the wire mesh body 100 are precisely connected. The frame 1 is provided with welding components 5 on both sides of the positioning component 2, which are symmetrically arranged and used to perform welding operations at the corresponding connection positions of the support bracket body 200 and the wire mesh body 100.

[0007] As described above, in a welding device for wire mesh support brackets, the positioning component 2 includes a transverse positioning groove 21 provided on the frame 1 for the horizontal bar 110 of the wire mesh body 100 to be inserted and positioned, and a vertical positioning groove 22 for the vertical bar 120 of the wire mesh body 100 to be inserted and positioned.

[0008] As described above, in a welding device for wire mesh support brackets, the top-pressing assembly 3 includes a top-pressing lifting plate 32 mounted on the frame 1 and located on the positioning assembly 2. The top-pressing lifting plate 32 has symmetrically arranged side top-pressing blocks 33 on its left and right sides. Each side top-pressing block 33 has a transverse slot 331 for engaging the crossbar 110 of the wire mesh body 100. The top-pressing lifting plate 32 has a front top-pressing block 34 on its front side. The front top-pressing block 34 has a vertical slot 341 for engaging the vertical bar 120 of the wire mesh body 100. The top-pressing assembly 3 also includes a top-pressing drive component 31 mounted on the frame 1 for the lifting and lowering movement of the top-pressing lifting plate 32 relative to the positioning assembly 2.

[0009] As described above, in a welding equipment for mesh support brackets, a top pressure guide assembly 35 is provided between the top pressure lifting plate 32 and the frame 1. The top pressure guide assembly 35 includes a top pressure guide slide rail 351 and a top pressure guide slider 352 provided between the top pressure lifting plate 32 and the frame 1 for mutual guidance and cooperation.

[0010] As described above, in a welding device for mesh support brackets, the clamping assembly 4 includes a clamping seat 42 disposed on the frame 1 and located on the side of the positioning assembly 2. The clamping seat 42 is provided with a clamping groove 421 for clamping the positioning bracket body 200 on the side facing the positioning assembly 2. A clamping drive member 41 is provided between the clamping seat 42 and the frame 1 for driving the clamping seat 42 to slide towards the positioning assembly 2.

[0011] As described above, a welding device for wire mesh support brackets is provided on the frame 1, a clamping sliding seat 43 is provided, the driving end of the clamping drive 41 is connected to the clamping sliding seat 43, the clamping seat body 42 is rotatably connected to the clamping sliding seat 43, and a rotation drive is provided between the clamping seat body 42 and the clamping sliding seat 43 for driving the clamping seat body 42 to rotate accordingly.

[0012] As described above, in a welding device for mesh support brackets, the rotation drive is configured to drive the clamping seat 42 to rotate relative to the clamping slide seat 43 so that the clamping groove 421 faces the positioning component 2, and is also configured to drive the clamping seat 42 to rotate relative to the clamping slide seat 43 so that the clamping groove 421 is set upward.

[0013] As described above, a welding device for wire mesh support brackets includes a welding assembly 5 comprising a welding sliding seat 52 slidably mounted on a frame 1, a plurality of welding rods 53 on the welding sliding seat 52, and a welding drive member 51 for driving the welding sliding seat 52 to slide accordingly between the welding sliding seat 52 and the frame 1.

[0014] As described above, in a welding device for mesh support brackets, the clamping body 42 is provided with a through hole 420 for the welding rod 53 to pass through.

[0015] As described above, a welding equipment for mesh support brackets is provided with a welding guide assembly 54 between the welding sliding seat 52 and the frame 1. The welding guide assembly 54 includes a welding guide sleeve 541 and a welding guide rod 542 disposed between the welding sliding seat 52 and the frame 1 and in a guiding fit.

[0016] Compared with the prior art, the present invention has the following advantages:

[0017] 1. This utility model can stably clamp the positioning mesh body by cooperating with the positioning component and the top pressing component. At the same time, the symmetrical clamping components on both sides can accurately clamp the leg body, ensuring that the leg body and the mesh body are in a precise contact position before welding. This greatly improves the accuracy of the welding position and effectively reduces welding defects caused by position deviation, such as incomplete welding, missing welding or uneven weld, thereby improving welding efficiency and product quality.

[0018] 2. This utility model integrates the positioning component, pressing component, clamping component, and welding component onto a single frame, thereby automating the welding process. From the moment the mesh body and the leg body are placed in their respective positions, the equipment sequentially completes a series of operations such as positioning, clamping, mounting, and welding without frequent manual intervention. This greatly improves the continuity and efficiency of welding operations, reduces manual operation time and downtime caused by human factors, and enables more welding tasks to be completed per unit time, effectively improving production efficiency.

[0019] 3. This utility model achieves synchronous clamping and welding of the two sides of the main body of the frame through the symmetrical design of the clamping and welding components, which effectively shortens the production cycle of a single mesh frame. Compared with the traditional single-sided clamping and welding method, it reduces the idle time of the equipment and the repetitive operation steps, and improves the overall production efficiency.

[0020] 4. This utility model uses horizontal and vertical positioning grooves to simultaneously constrain the main body of the mesh in both horizontal and vertical directions, forming a stable positioning frame. This multi-directional constraint method can effectively prevent the main body of the mesh from shifting forward, backward, left, right, up, and down during the welding process, ensuring that the welding operation is carried out in the predetermined position, and further improving the accuracy and reliability of the welding.

[0021] 5. This utility model can quickly adjust the orientation of the clamping groove of the clamping seat by rotating the drive component, so that it can flexibly switch between the clamping leg body and the position that cooperates with the positioning component. This design greatly simplifies the operation process. Operators do not need to manually disassemble or reinstall the clamping component. They can simply rotate the drive component to complete the change of clamping position, which significantly improves production efficiency and facilitates loading and unloading. [Attached Image Description]

[0022] The specific embodiments of this utility model will be further described in detail below with reference to the accompanying drawings, wherein:

[0023] Figure 1 This is a perspective view of the present invention.

[0024] Figure 2 This is the front view of the present invention.

[0025] Figure 3 This is a perspective view of the clamping assembly and welding assembly of this utility model.

[0026] Figure 4 This is a front view of the clamping base of this utility model.

[0027] Figure 5 This is a perspective view of the positioning component of this utility model.

[0028] Figure 6 This is a perspective view of the top pressure component of this utility model.

Detailed Implementation Methods

[0029] The embodiments of this utility model will now be described in detail with reference to the accompanying drawings.

[0030] like Figure 1-6As shown, this utility model discloses a welding device for wire mesh support brackets, comprising a frame 1, a positioning component 2 for positioning the wire mesh body 100 on the frame 1, a pressing component 3 for cooperating with the positioning component 2 to clamp and fix the wire mesh body 100 on the frame 1 and above the positioning component 2, clamping components 4 symmetrically arranged on the frame 1 and on both sides of the positioning component 2 for clamping and fixing the support bracket body 200 so that the support bracket body 200 and the wire mesh body 100 are precisely connected, and welding components 5 symmetrically arranged on the frame 1 and on both sides of the positioning component 2 for welding operations at the corresponding connection positions of the support bracket body 200 and the wire mesh body 100. This invention automates the welding process by integrating the positioning component, pressing component, clamping component, and welding component onto a single frame. From the moment the mesh body and the leg body are placed in their respective positions, the equipment sequentially completes a series of operations including positioning, clamping, mounting, and welding, eliminating the need for frequent manual intervention. This significantly improves the continuity and efficiency of welding operations, reduces manual operation time and downtime caused by human factors, and allows for the completion of more welding tasks per unit time, effectively increasing production efficiency.

[0031] During operation, the mesh body 100 is placed on the positioning component 2 for positioning. Then, the pressing component 3 cooperates with the positioning component 2 to press and clamp the mesh body 100. At the same time, the clamping component 4 makes the leg body 200 and the mesh body 100 accurately connected. After that, the welding component 5 performs welding operations on the corresponding connection positions of the leg body 200 and the mesh body 100.

[0032] like Figure 1 , 5 As shown, the positioning component 2 includes a horizontal positioning groove 21 on the frame 1 for the horizontal bar 110 of the mesh body 100 to be engaged and positioned, and a vertical positioning groove 22 for the vertical bar 120 of the mesh body 100 to be engaged and positioned. This method simultaneously constrains the mesh body in both horizontal and vertical directions through the horizontal and vertical positioning grooves, forming a stable positioning frame. This multi-directional constraint effectively prevents the mesh body from shifting forward, backward, left, right, up, or down during welding, ensuring that the welding operation is performed in the predetermined position, further improving the accuracy and reliability of the welding.

[0033] like Figure 1-4As shown in Figure 6, the top-pressing assembly 3 includes a top-pressing lifting plate 32 mounted on the frame 1 and located on the positioning assembly 2. The top-pressing lifting plate 32 has symmetrically arranged side top-pressing blocks 33 on its left and right sides. Each side top-pressing block 33 has a transverse slot 331 for engaging the horizontal bar 110 of the mesh body 100. A front top-pressing block 34 is located at the front of the top-pressing lifting plate 32. The front top-pressing block 34 has a vertical slot 341 for engaging the vertical bar 120 of the mesh body 100. The top-pressing assembly 3 also includes a top-pressing drive component 31 mounted on the frame 1 for the lifting and lowering movement of the top-pressing lifting plate 32 relative to the positioning assembly 2. By having the transverse slots of the side top-pressing blocks and the vertical slots of the front top-pressing blocks fit the shapes of the horizontal and vertical bars of the mesh body, respectively, the mesh body can be effectively prevented from shaking during welding vibrations after engagement.

[0034] This invention utilizes the collaborative work of the top-pressing component and the positioning component. After the mesh body is initially positioned by the positioning component, the top-pressing component quickly and firmly fixes it, enabling the welding component to perform welding operations immediately without waiting for the clamping to be completed, thus effectively shortening the production cycle.

[0035] like Figure 1-4 As shown, a top-pressure guide assembly 35 is provided between the top-pressure lifting plate 32 and the frame 1. The top-pressure guide assembly 35 includes a top-pressure guide rail 351 and a top-pressure guide slider 352 disposed between the top-pressure lifting plate 32 and the frame 1 for mutual guidance and cooperation, which can provide a precise guide path for the lifting movement of the top-pressure lifting plate 32. In addition, the cooperation of the top-pressure guide rail 351 and the top-pressure guide slider 352 can disperse and buffer these forces, reduce vibration amplitude, reduce impact, and ensure that the movement of the top-pressure lifting plate 32 is more stable.

[0036] like Figure 3 , 4 As shown, in order to facilitate clamping and positioning, the clamping assembly 4 includes a clamping seat 42 disposed on the frame 1 and located on the side of the positioning assembly 2. The clamping seat 42 is provided with a clamping groove 421 for clamping the positioning leg body 200 on the side facing the positioning assembly 2. A clamping drive member 41 is provided between the clamping seat 42 and the frame 1 for driving the clamping seat 42 to slide towards the positioning assembly 2.

[0037] The frame 1 is equipped with a clamping sliding seat 43. The driving end of the clamping drive 41 is connected to the clamping sliding seat 43. The clamping seat body 42 is rotatably connected to the clamping sliding seat 43. A rotation drive is provided between the clamping seat body 42 and the clamping sliding seat 43 to drive the clamping seat body 42 to rotate accordingly. The rotation drive is configured to drive the clamping seat body 42 to rotate relative to the clamping sliding seat 43 so that the clamping groove 421 faces the positioning component 2. It is also configured to drive the clamping seat body 42 to rotate relative to the clamping sliding seat 43 so that the clamping groove 421 faces upward for loading and unloading. The orientation of the clamping groove of the clamping seat body can be quickly adjusted by rotating the drive, allowing it to flexibly switch between the clamping leg body and the position cooperating with the positioning component. This design greatly simplifies the operation process. Operators do not need to manually disassemble or reinstall the clamping component; they can simply rotate the drive to complete the clamping position change, significantly improving production efficiency and facilitating loading and unloading.

[0038] like Figure 1-3 As shown, the welding assembly 5 includes a welding sliding seat 52 slidably mounted on the frame 1. The welding sliding seat 52 is provided with a plurality of welding rods 53. A welding drive component 51 is provided between the welding sliding seat 52 and the frame 1 to drive the welding sliding seat 52 to slide accordingly. The stable sliding fit between the welding sliding seat and the frame, and the reliable drive of the welding drive component, ensure the stable operation of the welding rods during the welding process. This stable structure reduces vibration and jamming of the welding rods during movement, thereby reducing the failure rate of the welding equipment. Furthermore, when the plurality of welding rods work simultaneously, the distance and angle between them remain stable, ensuring the stability of the welding quality.

[0039] like Figure 4 As shown, the clamping base 42 is provided with a through hole 420 for the welding rod 53 to pass through. The through hole 420 provides a clear path for the welding rod 53 to pass through, ensuring that the welding rod can be accurately aligned with the welding position of the workpiece, effectively improving welding accuracy, enhancing operational flexibility, improving equipment efficiency, enhancing versatility, and improving stability and safety.

[0040] like Figure 3 As shown, a welding guide assembly 54 is provided between the welding sliding seat 52 and the frame 1. The welding guide assembly 54 includes a welding guide sleeve 541 and a welding guide rod 542 disposed between the welding sliding seat 52 and the frame 1 and in a guiding fit. This ensures that the welding sliding seat slides along a precise straight path. This precise guidance ensures that the welding rod is always in the correct direction and position during the movement, avoiding inaccurate welding position due to the offset or shaking of the welding sliding seat.

[0041] In addition, the welding guide sleeve and welding guide rod can disperse the pressure between the welding sliding seat and the frame, improve the load-bearing capacity of the overall structure, and enable the equipment to stably withstand the large torque and pressure generated during the welding process.

[0042] In this invention, the driving component can be a telescopic cylinder, a hydraulic cylinder, etc.

Claims

1. A welding device for wire mesh support brackets, characterized in that... The device includes a frame (1), on which a positioning component (2) for positioning the mesh body (100) is provided. On the frame (1) and above the positioning component (2), a pressing component (3) for cooperating with the positioning component (2) to clamp and fix the mesh body (100) is provided. On the frame (1) and on both sides of the positioning component (2), clamping components (4) are respectively provided symmetrically for clamping and fixing the leg body (200) so that the leg body (200) and the mesh body (100) are precisely connected. On the frame (1) and on both sides of the positioning component (2), welding components (5) are respectively provided symmetrically for welding the corresponding leg body (200) and the mesh body (100) at the connection position.

2. The welding equipment for wire mesh support brackets according to claim 1, characterized in that... The positioning component (2) includes a transverse positioning groove (21) provided on the frame (1) for the crossbar (110) of the mesh body (100) to be inserted and positioned, and a vertical positioning groove (22) for the vertical bar (120) of the mesh body (100) to be inserted and positioned.

3. The welding equipment for wire mesh support brackets according to claim 1, characterized in that... The top-pressing assembly (3) includes a top-pressing lifting plate (32) mounted on the frame (1) and located on the positioning assembly (2). The top-pressing lifting plate (32) has symmetrically arranged side top-pressing blocks (33) on its left and right sides. The side top-pressing blocks (33) have transverse slots (331) for engaging the crossbars (110) of the mesh body (100). The top-pressing lifting plate (32) has a front top-pressing block (34) on its front side. The front top-pressing block (34) has a vertical slot (341) for engaging the vertical bar (120) of the mesh body (100). The top-pressing assembly (3) also includes a top-pressing drive component (31) mounted on the frame (1) for the top-pressing lifting plate (32) to move up and down relative to the positioning assembly (2).

4. The welding equipment for wire mesh support brackets according to claim 3, characterized in that... A top pressure guide assembly (35) is provided between the top pressure lifting plate (32) and the frame (1). The top pressure guide assembly (35) includes a top pressure guide slide rail (351) and a top pressure guide slider (352) provided between the top pressure lifting plate (32) and the frame (1) for mutual guidance and cooperation.

5. A welding device for wire mesh support brackets according to any one of claims 1-4, characterized in that... The clamping assembly (4) includes a clamping seat (42) disposed on the frame (1) and located on the side of the positioning assembly (2). The clamping seat (42) has a clamping groove (421) for clamping the positioning leg body (200) on the side facing the positioning assembly (2). A clamping drive (41) is provided between the clamping seat (42) and the frame (1) for driving the clamping seat (42) to slide towards the positioning assembly (2).

6. The welding equipment for wire mesh support brackets according to claim 5, characterized in that... The frame (1) is provided with a clamping slide seat (43), the driving end of the clamping drive (41) is connected to the clamping slide seat (43), the clamping seat body (42) is rotatably connected to the clamping slide seat (43), and a rotation drive is provided between the clamping seat body (42) and the clamping slide seat (43) for driving the clamping seat body (42) to rotate accordingly.

7. The welding equipment for wire mesh support brackets according to claim 6, characterized in that... The rotation drive is configured to drive the clamping body (42) to rotate relative to the clamping slide (43) so that the clamping groove (421) faces the positioning assembly (2), and is also configured to drive the clamping body (42) to rotate relative to the clamping slide (43) so that the clamping groove (421) is set upward.

8. The welding equipment for wire mesh support brackets according to claim 5, characterized in that... The welding assembly (5) includes a welding slide seat (52) slidably mounted on the frame (1), the welding slide seat (52) having a plurality of welding rods (53), and a welding drive (51) for driving the welding slide seat (52) to slide accordingly between the welding slide seat (52) and the frame (1).

9. The welding equipment for wire mesh support brackets according to claim 8, characterized in that... The clamping base (42) is provided with a base through hole (420) for the welding rod (53) to pass through.

10. The welding equipment for wire mesh support brackets according to claim 8, characterized in that... A welding guide assembly (54) is provided between the welding sliding seat (52) and the frame (1). The welding guide assembly (54) includes a welding guide sleeve (541) and a welding guide rod (542) disposed between the welding sliding seat (52) and the frame (1) and in a guiding fit.

Images