A fixed tool structure for cable drum production

Abstract

The utility model provides a kind of fixed tooling structure for cable drum production, it is related to the technical field of cable drum production auxiliary, to solve the problem that the fixed tooling for cable roll production is the special fixture designed for specific specification cable roll, its structure is fixed, only single size drum and side plate can be adapted;Including bearing base, adjusting support frame, bearing support and fixed carrier;The bearing base top is provided with adjusting load groove;The adjusting support frame is fixedly arranged on the side surface of bearing base;The bearing support is fixedly arranged on the top of threaded support block, and assembly clamping groove is formed in the both sides of bearing support;The fixed carrier is arranged at the both ends of bearing support by assembly clamping groove;Adjusting support frame cooperates with bearing screw rod to fix the bearing height of bearing support, so that threaded support post cooperates with fixed pressure cylinder to bear and press the bearing drum, threaded support post cooperates with threaded clamp block to bear and limit the clamping of bearing drum, so that drum and side plate are stably welded.

Description

Technical Field

[0001] This utility model belongs to the technical field of cable reel production auxiliary equipment, and more specifically, it relates to a fixed tooling structure for cable reel production. Background Technology

[0002] In the production and manufacturing process of cable rolls, the welding of the roll and the side plate is one of the key processes. The welding quality directly affects the structural strength, assembly accuracy and service life of the cable roll. The roll is usually a cylindrical body, and the side plate is a disc-shaped structure that matches the end of the roll. During welding, the two must be accurately positioned and firmly fixed to avoid weld displacement, incomplete welding or structural deformation caused by relative displacement during the welding process.

[0003] Based on the above, most of the existing fixtures used for cable roll production are special clamps designed for cable rolls of specific specifications. Their structure is fixed and can only be adapted to a single size of drum and side plate. However, in actual production, cable rolls have various specifications. The diameter, length and side plate size of the drum need to be adjusted according to the cable model, length and other requirements. This results in the need to frequently change the corresponding fixtures when producing cable rolls of different specifications. Utility Model Content

[0004] To address the aforementioned technical problems, this utility model provides a fixing fixture structure for cable reel production. This addresses the issue that fixing fixtures used in cable reel production are often specialized clamps designed for specific cable reels, with fixed structures that can only accommodate reels and side plates of a single size. However, in actual production, cable reels come in various specifications, and the diameter, length, and side plate dimensions of the reel need to be adjusted according to the cable model, length, and other requirements. This leads to the problem of frequently changing the corresponding fixing fixture when producing cable reels of different specifications.

[0005] This utility model discloses a fixed tooling structure for cable reel production, which is achieved by the following specific technical means:

[0006] A fixed tooling structure for cable reel production, the core components of which include the following parts: a bearing base, an adjusting support frame, a load-bearing support, and a fixed support;

[0007] The top of the bearing base has an adjusting groove, and an adjusting screw is rotatably mounted inside the adjusting groove. A threaded support block is sleeved on the outside of the adjusting screw. The adjusting support frame is fixedly mounted on the side of the bearing base. A bearing screw is rotatably mounted inside the adjusting support frame. A bearing support is sleeved on the outside of the bearing screw. A threaded support block is fixedly mounted on the side of the bearing support. An assembly block is mounted on the side of the bearing support. A threaded support column is fixedly mounted on the side of the assembly block. The load-bearing support is fixedly mounted on the top of the threaded support block. Assembly slots are opened on both sides of the load-bearing support. Locking bolts are installed inside the assembly slots. The fixed support is mounted on both ends of the load-bearing support through the assembly slots. A locking slot is opened at the bottom of the fixed support. A rotating support groove is opened at the top of the fixed support. A rotating support shaft is rotatably mounted inside the rotating support groove. A positioning block is fixedly sleeved on the outside of the rotating support shaft.

[0008] Furthermore, the side of the bearing base is also provided with a stabilizing block and a supporting side seat; the stabilizing block is fixedly installed on the side of the bearing base, and the supporting side seat is fixedly installed on the top of the stabilizing block.

[0009] Furthermore, the side of the adjusting support frame is also provided with an assembly side block and a stabilizing support column; the assembly side block is fixedly installed on the side of the adjusting support frame, and the stabilizing support column is fixedly installed on the side of the assembly side block.

[0010] Furthermore, the threaded support column is also provided with a fixed pressure cylinder and a threaded clamping block on its side; the fixed pressure cylinder is fixedly sleeved on the side of the threaded support column, and the threaded clamping block is sleeved on both ends of the threaded support column through a threaded structure.

[0011] Furthermore, the side of the load-bearing support is also provided with an assembly block, an adjusting worm gear, and an adjusting grip; the assembly block is fixedly installed on the side of the load-bearing support, the adjusting worm gear is rotatably installed inside the assembly block, and the adjusting grip is fixedly sleeved on the outside of the adjusting worm gear.

[0012] Furthermore, the side of the rotating support shaft is also provided with an adjusting worm gear and a limiting support frame; the adjusting worm gear is fixedly sleeved on the outside of the rotating support shaft, and the limiting support frame is fixedly set at one end of the rotating support shaft.

[0013] The present invention provides a fixing fixture structure for cable reel production, which has the following advantages:

[0014] This utility model achieves the following optimization effects by providing a bearing base, an adjustable support frame, a load-bearing support, and a fixed support:

[0015] Highly adaptable and compatible with multiple sizes of accessories: By utilizing the rotational cooperation of the threaded support and the threaded clamp, the distance between the two sets of load-bearing supports can be precisely adjusted, flexibly adapting to drums of different diameters and lengths. At the same time, the adjusting worm and adjusting worm wheel drive the rotating support shaft to rotate, thereby driving the positioning block and the limiting support frame to achieve multi-angle adjustment, so that the fixed support and the limiting support frame can stably bear the side plates of different sizes. Diverse production needs can be met without changing tooling, greatly reducing equipment replacement costs and operation time.

[0016] Precise positioning ensures welding quality: The fixed carrier and positioning block provide stable support for the drum, the threaded support and fixed pressure cylinder work together to clamp and fix the drum, and the threaded clamp further limits and clamps the drum to prevent axial or radial displacement during welding. The limiting support frame and fixed carrier work together to accurately position the side plate, ensuring the relative position accuracy between the drum and the side plate, effectively reducing problems such as weld offset and incomplete welding, and improving the stability of welding quality.

[0017] Flexible adjustment, convenient and efficient operation: The adjustable support frame, together with the bearing screw, can fix the height of the bearing support to meet the height requirements of different welding scenarios. The angle adjustment and spacing adjustment structures both adopt mechanical transmission, the adjustment process is stable and controllable, and the positioning is firm after adjustment. This makes it easy for operators to quickly complete the tooling parameter calibration according to the size of the production parts, thus improving the efficiency of production preparation.

[0018] Stable structure and reliable load-bearing capacity: The stabilizing blocks and supporting side seats form a solid overall support foundation, ensuring that the overall structure of the tooling does not deform when bearing heavy drums and side plates. The load-bearing supports and fixed seats are designed with high-strength materials and are combined with multiple sets of limiting structures to form a closed-loop fixation, which can effectively resist vibration and external impact during the welding process and ensure the stability and safety of the welding process. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall assembly of the tooling structure of this utility model.

[0020] Figure 2 This is a side view of the overall assembly of the tooling structure of this utility model.

[0021] Figure 3 This is a structural diagram showing the assembly and disassembly of the overall components of the bearing base structure of this utility model;

[0022] Figure 4 This is a structural diagram illustrating the assembly and disassembly of the overall components of the adjustable support frame structure of this utility model;

[0023] Figure 5 This is a structural diagram illustrating the assembly and disassembly of the load-bearing support structure of this utility model.

[0024] Figure 6 This is a structural diagram illustrating the assembly and disassembly of the fixed carrier structure of this utility model.

[0025] Figure label:

[0026] 1. Support base;

[0027] 101. Stabilizing block; 102. Support side seat; 103. Adjusting groove; 104. Adjusting screw; 105. Threaded block;

[0028] 2. Adjust the support frame;

[0029] 201. Bearing screw; 202. Bearing support; 203. Threaded block; 204. Assembly side block; 205. Stabilizing support; 206. Assembly block; 207. Threaded support; 208. Fixed pressure cylinder; 209. Threaded clamping block;

[0030] 3. Load-bearing supports;

[0031] 301. Assembly slot; 302. Locking bolt; 303. Assembly carrier block; 304. Adjusting worm gear; 305. Adjusting grip;

[0032] 4. Fixed base;

[0033] 401. Locking the slot; 402. Rotating the support slot; 403. Rotating the support shaft; 404. Adjusting the worm gear; 405. Positioning the carrier block; 406. Limiting the support frame. Detailed Implementation

[0034] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples.

[0035] Example 1: As Figures 1 to 6 As shown, the present invention provides a fixed fixture structure for cable reel production, including a bearing base 1, an adjusting support frame 2, a load-bearing support 3, and a fixed carrier 4.

[0036] The top of the support base 1 has an adjusting groove 103. An adjusting screw 104 is rotatably mounted inside the adjusting groove 103, and a threaded support block 105 is sleeved on the outside of the adjusting screw 104. The adjusting support frame 2 is fixedly mounted on the side of the support base 1. A bearing screw 201 is rotatably mounted inside the adjusting support frame 2. A bearing support 202 is sleeved on the outside of the bearing screw 201. A threaded support block 203 is fixedly mounted on the side of the bearing support 202. A mounting block 206 is provided on the side of the bearing support 202. A threaded support column 207 is provided; a load-bearing support 3 is fixedly installed on the top of the threaded support block 105, and an assembly slot 301 is provided on both sides of the load-bearing support 3, with a locking bolt 302 provided inside the assembly slot 301; a fixed carrier 4 is installed at both ends of the load-bearing support 3 through the assembly slot 301, and a locking slot 401 is provided at the bottom of the fixed carrier 4, and a rotating support slot 402 is provided at the top of the fixed carrier 4, with a rotating support shaft 403 rotatably installed inside the rotating support slot 402, and a positioning block 405 is fixedly sleeved on the outside of the rotating support shaft 403.

[0037] Example 2: Figures 2 to 6 As shown, the side of the load-bearing support 3 is also provided with an assembly block 303, an adjusting worm gear 304, and an adjusting grip 305; the assembly block 303 is fixedly installed on the side of the load-bearing support 3, the adjusting worm gear 304 is rotatably installed inside the assembly block 303, and the adjusting grip 305 is fixedly sleeved on the outside of the adjusting worm gear 304; the side of the rotating shaft 403 is also provided with an adjusting worm wheel 404 and a limiting support frame 406; the adjusting worm wheel 404 is fixedly sleeved on the outside of the rotating shaft 403, and the limiting support frame 406 is fixedly installed at one end of the rotating shaft 403; the adjusting worm gear 304, in conjunction with the adjusting worm wheel 404, drives the rotating shaft 403 to rotate, supporting the positioning block 405 and the limiting support frame 406 for angle adjustment.

[0038] Example 3: Figures 2 to 6 As shown, the side of the bearing base 1 is also provided with a stabilizing block 101 and a supporting side seat 102; the stabilizing block 101 is fixedly installed on the side of the bearing base 1, and the supporting side seat 102 is fixedly installed on the top of the stabilizing block 101; the side of the adjusting support frame 2 is also provided with an assembly side block 204 and a stabilizing support column 205; the assembly side block 204 is fixedly installed on the side of the adjusting support frame 2, and the stabilizing support column 205 is fixedly installed on the side of the assembly side block 204; the side of the threaded support column 207 is also provided with a fixing pressure cylinder 208 and a threaded clamping block 209; the fixing pressure cylinder 208 is fixedly sleeved on the side of the threaded support column 207, and the threaded clamping block 209 is sleeved on both ends of the threaded support column 207 through a threaded structure; the fixing pressure cylinder 208 and the threaded clamping block 209 can support and fix the drum and side plate used for cable drum production.

[0039] The specific usage and function of this embodiment are as follows: In use, the stabilizing support block 101, together with the supporting side seat 102, supports the tooling structure to be set in a suitable position. The threaded support column 207 rotates and, together with the threaded clamping block 209, drives the two sets of load-bearing supports 3 to adjust the spacing, so that the load-bearing supports 3 support the fixed carrier 4 to adjust the position according to the size of the production parts to be fixed. The fixed carrier 4, together with the positioning block 405, supports the drum to be welded. The fixed carrier 4, together with the limiting support frame 406, supports the side plate to be welded. The adjusting support frame 2, together with the bearing screw 201, supports the bearing support 202 at a fixed height. The threaded support column 207, together with the fixed pressure cylinder 208, supports and presses the supported drum. The threaded support column 207, together with the threaded clamping block 209, supports and limits the supported drum, so that the drum and the side plate can be welded stably.

Claims

1. A fixed fixture structure for cable reel production, mainly comprising the following components: a bearing base (1), an adjusting support frame (2), a load-bearing support (3), and a fixed carrier (4). The top of the support base (1) is provided with an adjustment groove (103), an adjustment screw (104) is rotatably provided inside the adjustment groove (103), and a threaded support block (105) is sleeved on the outside of the adjustment screw (104); characterized in that, The adjusting support frame (2) is fixedly installed on the side of the bearing base (1). A bearing screw (201) is rotatably installed on the inner side of the adjusting support frame (2). A bearing support (202) is sleeved on the outer side of the bearing screw (201). A threaded block (203) is fixedly installed on the side of the bearing support (202). A mounting block (206) is installed on the side of the bearing support (202). A threaded support column (207) is fixedly installed on the side of the mounting block (206). The load-bearing support (3) is fixedly installed on the top of the threaded block (105). The load-bearing support (3) has assembly slots (301) on both sides, and locking bolts (302) are provided inside the assembly slots (301); the fixed carrier (4) is set at both ends of the load-bearing support (3) through the assembly slots (301), the bottom of the fixed carrier (4) has a locking slot (401), the top of the fixed carrier (4) has a rotating support slot (402), a rotating support shaft (403) is rotatably set inside the rotating support slot (402), and a positioning block (405) is fixedly sleeved on the outside of the rotating support shaft (403).

2. The fixing fixture structure for cable reel production according to claim 1, characterized in that, The support base (1) is also provided with a stabilizing block (101) and a supporting side seat (102) on its side; the stabilizing block (101) is fixedly disposed on the side of the support base (1), and the supporting side seat (102) is fixedly disposed on the top of the stabilizing block (101).

3. The fixing fixture structure for cable reel production according to claim 1, characterized in that, The side of the adjustable support frame (2) is also provided with an assembly side block (204) and a stabilizing support column (205); the assembly side block (204) is fixedly installed on the side of the adjustable support frame (2), and the stabilizing support column (205) is fixedly installed on the side of the assembly side block (204).

4. The fixing fixture structure for cable reel production according to claim 1, characterized in that, The threaded support (207) is also provided with a fixed pressure cylinder (208) and a threaded clamp (209) on the side; the fixed pressure cylinder (208) is fixedly sleeved on the side of the threaded support (207), and the threaded clamp (209) is sleeved on both ends of the threaded support (207) through a threaded structure.

5. The fixing fixture structure for cable reel production according to claim 1, characterized in that, The side of the load-bearing support (3) is also provided with an assembly block (303), an adjusting worm (304) and an adjusting grip (305); the assembly block (303) is fixedly set on the side of the load-bearing support (3), the adjusting worm (304) is rotatably set on the inner side of the assembly block (303), and the adjusting grip (305) is fixedly sleeved on the outer side of the adjusting worm (304).

6. The fixing fixture structure for cable reel production according to claim 1, characterized in that, The rotating support shaft (403) is also provided with an adjusting worm gear (404) and a limiting support frame (406) on its side; the adjusting worm gear (404) is fixedly sleeved on the outside of the rotating support shaft (403), and the limiting support frame (406) is fixedly set at one end of the rotating support shaft (403).

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