An assembly apparatus for paper filter cartridges

Abstract

The utility model relates to a filter core assembly field especially relates to a kind of paper filter core's assembly equipment;Including: paper core feeding device, paper core clamping device, first multi-station rotary disc, turnover device, second multi-station rotary disc, upper cover feeding device, lower cover feeding device and output device;First multi-station rotary disc includes three stations, correspondingly upper cover feeding device, paper core feeding device and turnover device;Second multi-station rotary disc includes three stations, correspondingly lower cover feeding device, turnover device and output device;Paper core clamping device is used to move and assemble in upper cover from paper core feeding device to paper core;Turnover device is used to assemble in lower cover on the paper core on first multi-station rotary disc;Output device is used to push out from station to filter core;The utility model can automatically produce high-quality paper filter core.

Description

Technical Field

[0001] This utility model relates to the field of filter element assembly, and more particularly to an assembly device for paper filter elements. Background Technology

[0002] A filter cartridge is a device component used to filter impurities from liquids, gases or other substances. It is widely used in water treatment, air purification, industrial production and other fields.

[0003] Filter cartridges are paper-based, typically made of high-quality limiting paper and other paper materials, and are suitable for filtering larger particles.

[0004] The specific structure includes a paper core and metal top covers at both ends of the paper core. The paper core is generally corrugated and has a soft structure. When assembling the paper core and top cover, the paper core needs to be tightened and stuffed into the top cover by hand, which is inefficient and can easily damage the paper core.

[0005] Therefore, there is an urgent need to provide an improved technical solution to solve the above-mentioned technical problems. Utility Model Content

[0006] The purpose of this utility model is to address the aforementioned technical problems by providing an automated assembly equipment for producing high-quality paper filter elements.

[0007] In view of this, the present invention provides an assembly device for paper filter elements, comprising:

[0008] Paper core feeding device, paper core clamping device, first multi-station rotary table, flipping device, second multi-station rotary table, upper cover feeding device, lower cover feeding device and output device;

[0009] The first multi-station rotary table includes three stations, which correspond to the top cover feeding device, the paper core feeding device, and the flipping device, respectively.

[0010] The second multi-station rotary table includes three stations, which correspond to the lower cover feeding device, the flipping device, and the output device, respectively.

[0011] The paper core clamping device is used to move the paper core from the paper core feeding device and assemble it on the top cover;

[0012] The flipping device is used to assemble the paper core on the first multi-station rotary table onto the lower cover;

[0013] The output device is used to push the filter cartridge out of the workstation.

[0014] Furthermore, the first multi-station rotary table also includes a fourth station, which is located between the second and third stations. A first compaction device is provided corresponding to the fourth station, which is used to press the paper core onto the upper cover.

[0015] Furthermore, the second multi-station rotary table also includes an eighth station, which is located between the sixth and seventh stations. A second compaction device is provided corresponding to the eighth station, which is used to press the paper core onto the lower cover.

[0016] Furthermore, it also includes:

[0017] A rotary limiting clamp is fixedly connected to the first multi-station rotary disk, and each station is provided with a rotary limiting clamp. The rotary limiting clamp corresponding to the upper cover feeding device opens, and the rotary limiting clamp corresponding to other stations closes.

[0018] Furthermore, both the upper and lower cover feeding devices include:

[0019] The feeding trough is equipped with a limiting plate at the top;

[0020] The feeding pusher mechanism has a feeding pusher located at the end of the feeding trough, which is used to push the upper or lower cover to the corresponding work station.

[0021] Furthermore, it also includes:

[0022] The positioning device, located on the outer side of the workstation below the flip-top device of the second multi-station rotary table, includes:

[0023] Positioning push rod, used to push the lower cover toward the second multi-station rotary table;

[0024] The positioning fiber optic probe is used to identify whether there is a lower cover at the workstation. When there is a lower cover, it controls the positioning push rod to work.

[0025] The beneficial effects of this utility model are:

[0026] 1. This utility model can automatically produce high-quality paper filter elements.

[0027] 2. By setting a fourth station and a first compaction device, the paper core is compacted by the first compaction device after it is installed on the top cover, making the adhesive assembly structure of the two more stable. Attached Figure Description

[0028] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0029] Figure 2 This is a three-dimensional structural diagram of the present invention from another perspective;

[0030] Figure 3 This is a three-dimensional structural schematic diagram of the present invention;

[0031] Figure 4 for Figure 3 A schematic diagram of the structure of region A in the middle.

[0032] The markings in the diagram are as follows:

[0033] 1. Paper core feeding device; 2. Paper core clamping device; 3. First multi-station rotary table; 4. Tilting device; 5. Second multi-station rotary table; 6. Top cover feeding device; 7. Bottom cover feeding device; 8. Output device; 9. First station; 10. Second station; 11. Third station; 12. Fourth station; 13. Fifth station; 14. Sixth station; 15. Seventh station; 16. Eighth station; 17. First compaction device; 18. Second compaction device; 19. Rotary limiting clamp; 20. Feeding trough; 21. Limiting plate; 22. Feeding push rod mechanism; 23. Positioning push rod; 24. Positioning fiber optic probe. Detailed Implementation

[0034] The technical solutions of the embodiments of this application will be clearly described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application are within the scope of protection of this application.

[0035] Example 1:

[0036] This embodiment provides an assembly device for paper filter elements, including:

[0037] Paper core feeding device 1, paper core clamping device 2, first multi-station rotary table 3, flipping device 4, second multi-station rotary table 5, upper cover feeding device 6, lower cover feeding device 7 and output device 8;

[0038] The first multi-station rotary table 3 includes a first station 9, a second station 10 and a third station 11;

[0039] The first station 9 corresponds to the discharge position of the upper cover feeding device 6. The first multi-station rotary disk 3 rotates to move the upper cover to the second station 10, which corresponds to the output position of the paper core clamping device 2.

[0040] The paper core feeding device 1 supplies paper cores to the paper core clamping device 2. The paper core clamping device 2 moves the paper cores on the paper core feeding device 1 to the second station 10 for assembly with the upper cover. The paper core clamping device 2 can also press the paper cores slightly towards the upper cover to better assemble them. Then, through the rotation of the first multi-station rotary disk 3, the paper cores reach the third station 11.

[0041] The second multi-station rotary table 5 includes a fifth station 13, a sixth station 14 and a seventh station 15. The fifth station 13 corresponds to the discharge position of the lower cover feeding device 7.

[0042] The second multi-station rotary table 5 rotates to move the lower cover of the fifth station 13 to the sixth station 14.

[0043] The sixth station 14 corresponds to the clamping position of the flipping device 4. The flipping device 4 clamps the paper core, flips it 180°, and then moves it down to install it on the lower cover. The paper core can be slightly pressed towards the lower cover to make the two better assembled. Then, the second multi-station rotary disk 5 rotates to move the filter element (upper cover, paper core and lower cover) assembled in the sixth station 14 to the seventh station 15. The output device 8 pushes the filter element out from the seventh station 15 and collects it manually or mechanically.

[0044] It should be noted that the top and bottom covers need to be glued together before being placed into the feeding device. The glue is used to bond the top cover, paper core, and bottom cover together.

[0045] The upper cover feeding device 6 and the lower cover feeding device 7 have the same structure.

[0046] The upper (lower) cover feeding device includes:

[0047] The feeding trough 20 is provided with several continuously arranged upper covers (lower covers). The feeding trough 20 is provided with a trough body that runs through the top and bottom, and a conveyor belt is provided on each side of the bottom of the trough body, with a gap between the two conveyor belts.

[0048] A feeding push rod is installed above the end of the feeding trough 20. The feeding push rod can be moved in the Y and Z directions by a linear cylinder.

[0049] The feeding limit device has two parts, which are set on the rear side of the feeding push rod in the Y direction. The feeding limit device includes a feeding limit rod, which is set in the tank body and can be moved up and down by a cylinder.

[0050] The first fiber optic probe for limiting the material feeding is used to detect the upper cover (lower cover) on the material feeding limiting device and can control the descent of the material feeding limiting rod that is far away from the material feeding push rod.

[0051] The second fiber optic probe for limiting the loading is used to detect the upper cover (lower cover) in the workstation and can control the loading limit rod near the loading push rod to descend.

[0052] When the first fiber optic probe of the feeding limit detects the upper cover (lower cover) and the second fiber optic probe of the feeding limit does not detect the upper cover (lower cover), the feeding limit rod away from the feeding push rod is in the raised state, and the feeding limit rod close to the feeding push rod is in the lowered state.

[0053] When the second fiber optic probe of the feeding limit does not detect the upper cover (lower cover), and the first fiber optic probe of the feeding limit detects the upper cover (lower cover), the feeding limit rod away from the feeding push rod is in a descending state, and the feeding limit rod close to the feeding push rod is in an ascending state.

[0054] The upper cover (lower cover) is placed on a conveyor belt, which is driven by a ring belt and two drive motors to transport the upper cover (lower cover) towards the first (second) multi-station rotary table. A feeding push rod is set above the end of the feeding trough 20. The feeding push rod can move in the Y and Z directions by a linear cylinder. When the feeding push rod needs to push the upper cover (lower cover), the feeding push rod moves in the opposite direction of Z first. When the lower end of the feeding push rod and the upper cover (lower cover) are in the same Y direction at the same time, the feeding push rod pushes the upper cover (lower cover) towards the corresponding station of the first (second) multi-station rotary table along the Y direction. The conveyor belt is set with gaps to prevent the fiber optic probe from shining on the conveyor belt and causing misjudgment.

[0055] It should be noted that when neither the first nor the second sensor of the loading limit mechanism detects the upper (lower) cover, the loading limit lever near the loading push rod is in the raised position.

[0056] Example 2:

[0057] This embodiment provides an assembly device for paper filter elements, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0058] The first multi-station rotary table 3 also includes a fourth station 12, which is located between the second station 10 and the third station 11. A first compaction device 17 is provided corresponding to the fourth station 12, which is used to press the paper core onto the upper cover.

[0059] By setting up the fourth station 12 and the first compaction device 17, after the paper core is installed on the top cover, it is compacted by the first compaction device 17, making the adhesive assembly structure of the two more stable.

[0060] Example 3:

[0061] This embodiment provides an assembly device for paper filter elements, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0062] The second multi-station rotary table 5 also includes an eighth station 16, which is located between the sixth station 14 and the seventh station 15. A second compaction device 18 is provided corresponding to the eighth station 16, which is used to press the paper core onto the lower cover.

[0063] After the lower cover is installed, the upper cover, paper core and lower cover are compacted as a whole by the second compaction device 18, mainly to compact the paper core and the lower cover.

[0064] Example 4:

[0065] This embodiment provides an assembly device for paper filter elements, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0066] Also includes:

[0067] Rotary limiting clamp 19 is fixedly connected to the first multi-station rotary disk 3, and each station is provided with a rotary limiting clamp 19. The rotary limiting clamp 19 corresponding to the upper cover feeding device 6 is open, and the rotary limiting clamp 19 corresponding to other stations is closed.

[0068] The rotating limiting clamp 19 is opened to facilitate the pushing of the top cover in. The rotating limiting clamp 19 has a hole, which is used to fix the position of the paper core and the top cover, so that the two are assembled more accurately.

[0069] Example 5:

[0070] This embodiment provides an assembly device for paper filter elements, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0071] Both the upper cover and lower cover feeding devices 7 include:

[0072] Feeding trough 20, with a limiting plate 21 above it;

[0073] The feeding pusher mechanism 22 has a feeding pusher at the end of the feeding trough 20, which is used to push the upper or lower cover to the corresponding work station.

[0074] The limiting plate 21 can prevent the upper or lower cover from squeezing and stacking against each other.

[0075] Example 6:

[0076] This embodiment provides an assembly device for paper filter elements, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0077] Also includes:

[0078] The positioning device is located on the outer side of the station below the flip-top device of the second multi-station rotary table 5, and includes:

[0079] Positioning push rod (not shown) is used to push the lower cover toward the direction of the second multi-station rotary table 5;

[0080] A positioning fiber optic probe (not shown) is used to identify whether there is a lower cover at the workstation. When there is a lower cover, the positioning push rod is controlled to work.

[0081] The positioning push rod is driven by a cylinder and controlled by a positioning fiber optic probe. The specific installation position is on the platform of the loading trough shown in the figure.

[0082] The positioning device is used to push the lower cover, which may have moved from the workstation due to centrifugal force generated by rotation, back to its accurate position, making the positioning of the lower cover more accurate and improving the installation quality between the lower cover and the paper core. The embodiments of this application have been described above with reference to the accompanying drawings. Unless otherwise specified, the embodiments and features in the embodiments of this application can be combined with each other. This application is not limited to the specific embodiments described above; the specific embodiments described above are merely illustrative and not restrictive. Those skilled in the art, under the guidance of this application, can make many other forms without departing from the spirit and scope of the claims, all of which fall within the protection scope of this application.

Claims

1. An assembly device for paper filter elements, characterized in that, include: Paper core feeding device (1), paper core clamping device (2), first multi-station rotary table (3), flipping device (4), second multi-station rotary table (5), upper cover feeding device (6), lower cover feeding device (7) and output device (8); The first multi-station rotary table (3) includes three stations, which correspond to the top cover feeding device (6), the paper core feeding device (1) and the flipping device (4), respectively. The second multi-station rotary table (5) includes three stations, which correspond to the lower cover feeding device (7), the flipping device (4) and the output device (8), respectively. The paper core clamping device (2) is used to move the paper core from the paper core feeding device (1) and assemble it on the top cover; The flipping device (4) is used to assemble the paper core on the first multi-station rotary disk (3) onto the lower cover; The output device (8) is used to push the filter element out of the workstation.

2. The paper filter element assembly equipment according to claim 1, characterized in that, The first multi-station rotary table (3) also includes a fourth station (12), which is located between the second station (10) and the third station (11). A first compaction device (17) is provided for the fourth station (12), which is used to press the paper core onto the top cover.

3. The paper filter element assembly equipment according to claim 1, characterized in that, The second multi-station rotary table (5) also includes an eighth station (16), which is located between the sixth station (14) and the seventh station (15). A second compaction device (18) is provided for the eighth station (16), which is used to press the paper core onto the lower cover.

4. The paper filter element assembly equipment according to claim 1, characterized in that, Also includes: Rotary limiting clamp (19) is fixedly connected to the first multi-station rotary disk (3), and each station is provided with a rotary limiting clamp (19). The rotary limiting clamp (19) corresponding to the upper cover feeding device (6) is open, and the rotary limiting clamp (19) corresponding to other stations is closed.

5. The paper filter element assembly equipment according to claim 1, characterized in that, Both the upper cover and lower cover feeding devices (7) include: Feeding trough (20), with a limiting plate (21) above the feeding trough (20); The feeding pusher mechanism (22) has a feeding pusher set at the end of the feeding trough (20) to push the upper or lower cover to the corresponding work station.

6. The paper filter element assembly equipment according to claim 1, characterized in that, Also includes: The positioning device is located on the outer side of the workstation below the flip-top device of the second multi-station rotary table (5), and includes: Positioning push rod, the positioning push rod is used to push the lower cover into the direction of the second multi-station rotary disk (5); positioning fiber optic probe, the positioning fiber optic probe is used to identify whether there is a lower cover on the station, and when there is a lower cover, it controls the positioning push rod to work.

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